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Form

This document provides specifications for Mitutoyo's line of form and surface measurement instruments, including the Surftest SJ-210 portable surface roughness tester. The SJ-210 features a 2.4-inch color graphic LCD, internal memory to store 10 setups and 1 profile, and optional memory card for extended storage. It can be easily operated via front buttons and has a 360 micrometer measurement range. The document provides detailed specifications for numerous Mitutoyo measurement instruments.
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© © All Rights Reserved
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
46 views66 pages

Form

This document provides specifications for Mitutoyo's line of form and surface measurement instruments, including the Surftest SJ-210 portable surface roughness tester. The SJ-210 features a 2.4-inch color graphic LCD, internal memory to store 10 setups and 1 profile, and optional memory card for extended storage. It can be easily operated via front buttons and has a 360 micrometer measurement range. The document provides detailed specifications for numerous Mitutoyo measurement instruments.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 66

FORM MEASUREMENT

L-1 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Form Measurement

Surftest CONTENTS
Surftest
Surftest SJ-210 L-3
Surftest SJ-310 L-5
Surftest SJ-410 L-9
Surftest SJ-500 L-11
Surftest SV-2100 L-13
Surftest SV-3100 L-15
Surftest Extreme SV-3000CNC L-17
Surftest Extreme SV-M3000CNC L-18
Formtracer
Formtracer SV-C3200 / SV-C4500 L-19
Formtracer Extreme SV-C3000CNC / SV-C4000CNC L-21
Formtracer Formtracer CS-3200 L-23
Formtracer Extreme CS-5000CNC / CS-H5000CNC L-25
Optional Styli L-27
Quick Guide to Precision Measuring Instruments L-29
Contracer
Contracer CV-1000 / CV-2000 L-31
Contracer CV-3200 / CV-4500 L-33
Contracer Extreme CV-3000CNC / CV-4000CNC L-35
Optional Arms and Styli L-37
Optional Accessories L-40
Quick Guide to Precision Measuring Instruments L-43
Roundtest
Roundtest RA-10 L-45
Roundtest RA-120 L-47
Contracer Roundtest RA-220 L-49
Roundtest RA-1600 L-51
Roundtest RA-2200 L-53
Roundtest RA-H5200 L-55
Roundtest Extreme RA-2200CNC L-57
Roundtest Extreme RA-H5200CNC L-59
Optional Styli L-61
Optional Accessories L-63
Quick Guide to Precision Measuring Instruments L-65

Roundtest

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-2
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SJ-210
SERIES 178 – Portable Surface Roughness Tester
• The 2.4-inch colour graphic LCD provides excellent readability and an intuitive display that is easy to Technical Data
navigate. The LCD also includes a backlight for improved visibility in dark environments. X axis (drive unit)
• The Surftest SJ-210 can be operated easily using the buttons on the front of the unit and under the Measuring range: 17.5, 5.6 mm (Transverse tracing drive
unit type)
sliding cover. Measuring speed: 0.25, 0.5, 0.75 mm/s 1 mm/s
• Up to 10 setups and one measured profile can be stored in the internal memory. (returning)
• An optional memory card can be used as an extended memory to store large quantities of measured Detector
Range: 360 μm (-200 μm to +160 μm)
profiles and conditions. Measuring method: Skidded
• Access to each feature can be password-protected, which prevents unintended operations and allows Measuring force: 0.75 mN or 4 mN
you to protect your settings. Stylus tip: Diamond, 90º / R5 μm (60º / R2 μm)
Skid radius of
• The display interface supports 16 languages, which can be freely switched. curvature: 40 mm
• An alarm warns you when the cumulative measurement distance exceeds a preset limit. Skid force: Less than 400 mN
• The Surftest SJ-210 complies with the following standards: JIS (JIS-B0601-2001, JIS-B0601-1994, Type: Differential inductance
Power supply: Two-way power supply: battery
JIS B0601-1982), VDA, ISO-1997, and ANSI. (rechargeable Ni-MH battery) and
• In addition to calculation results, the Surftest SJ-210 can display sectional calculation results and AC adapter
assessed profiles, load curves, and amplitude distribution curves. Charging time: About 4 hours (may vary due to
ambient temperature)
Endurance: About 1000 measurements (differs
slightly due to use conditions/
environment)
External I/O: USB I / F, Digimatic Output, Printer
Output, RS-232C I / F, Foot SW I/ F
Data storage: Memory card (option 12AAL069)
Dimensions (W x D x H)
Display unit: 52.1 x 65.8 x 160 mm
Drive unit: 115 x 23 x 26 mm
Mass: About 0.5 kg (Display unit + Drive unit
+ Standard detector)

Evaluation Capability
Applicable standards: JIS’82, JIS’94, JIS’01, ISO’97, ANSI, VDA
Assessed profiles: Primary profile, Roughness profile,
DF profile, Roughness profile-Motif
Evaluation parameters: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv,
R3z, Rsk, Rku, Rc, RPc, Rsm, Rz1max,
S, HSC, RzJIS, Rppi, RΔa, RΔq, Rlr, Rmr,
Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2,
A1, A2, Vo, Rpm, tp, Htp, R, Rx, AR,
possible to customize
Analysis graphs: Bearning area curve / Amplitude
distribution curve
Digital filters: Gaussian , 2CR75 , PC75
Cutoff length: lc: 0.08 , 0.25 , 0.8 , 2.5 mm
ls: 2.5 , 8 μm
Sampling length: 0.08 , 0.25 , 0.8 , 2.5 mm
Number of sampling
lengths (x n): x1, x2, x3, x4, x5, x6, x7, x8, x9, x10
Surftest SJ-210 arbitrary length (0.3 to 16 mm:
0.01 mm interval)
x1, x2, x3, x4, x5, x6, x7, x8, x9, x10
arbitrary length (0.3 to 5.6 mm:
0.01 mm interval)*
L *Only for Transverse tracing drive unit type
SPECIFICATIONS / CONFIGURATION
Model SJ-210
Code No. (inch/mm) 178-561-01E 178-561-02E 178-563-01E 178-563-02E 178-565-01E 178-565-02E
Drive unit Standard type (178-230-2) Retractable type (178-235) Transverse tracing type (178-233-2)
0.75 mN type 4 mN type 0.75 mN type 4 mN type 0.75 mN type 4 mN type
Detector
(178-296) (178-390) (178-296) (178-390) (178-387) (178-386)
Display unit Compact type (178-253*)
Detector: Conical
60º 90º 60º 90º 60º 90º
taper angle
Stylus tip radius 2 µm 5 µm 2 µm 5 µm 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
Price £1280.00 £1280.00 £1520.00 £1520.00 £2380.00 £2380.00

L-3 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Functions DIMENSIONS: Display unit, drive unit
Customization: Desired parameters can be selected for
calculation and display. Drive unit stored inside display unit Unit: mm
GO/NG judgement: By max value / 16% / Standard (Standard detector installed in drive unit) SJ-210 series
deviation
Storage of setups: Save the setup at power OFF 214.1
Storage 174.1 40

Internal memory: Setups (10 sets), 14.1 160

Measured profile (1 set)


Memory card

PAGE
214.1
(option): 500 setups, 10000 measured profiles, Sliding cover closed 174.1 40

65.8
START
STOP
500 display images, text file (setups / 14.1 160

POWER
DATA
measured profile / assessed profile /
bearing area curve / amplitude

PAGE
distribution curve)

65.8
START
STOP
Calibration: Auto-calibration with the entry of

PAGE
numerical value / average calibration

POWER
DATA
Sliding cover open
with multiple measurement (max.5

START
STOP
214.1
times) is available 174.1 40

POWER
DATA
14.1 160 Without rear With rear
panel cover panel cover

PAGE
START
STOP
PAGE
POWER

65.8
STOPDATA

52.1
START
POWER
DATA
214.1
174.1 40
14.1 160

52.1
PAGE
Drive unit not stored inside display unit
PAGE
START
STOP

PAGE
(Standard detector installed in drive unit) SJ-210 series

65.8
POWER START
DATA STOP
23

START
STOP
POWER
DATA

POWER
DATA
PAGE
23

52.1

START
STOP
PAGE

POWER
DATA
START
STOP
26

POWER
DATA

25.2 Connecting cable (1 m)


Standard drive unit 26.7 115 160
26

PAGE
52.1
23

25.2 START
STOP

26.7 115 160


POWER
DATA

Retractable drive unit


PAGE
26
1
23

START
STOP

2 23.2
POWER
DATA

26.7 115 160

Transverse drive unit

L
26

3 45
6.6 46.5 115 160

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-4
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SJ-310
SERIES 178 – Portable Surface Roughness Tester
• The handheld data processing unit and the 5.7-inch colour graphic LCD touch-panel provide superior Technical Data
readability and operability. The LCD also includes a backlight for improved visibility in dark environments. X axis (drive unit)
• The excellent user interface provides intuitive and easy-to-understand operability. Measuring range: 17.5, 5.6 mm (Transverse tracing drive
unit type)
• Complies with the following standards: JIS (JIS-B0601-2001, JIS-B0601-1994, JIS B0601-1982), VDA, Measuring speed: 0.25, 0.5, 0.75 mm/s 1 mm/s
ISO- 1997, and ANSI. (Returning)
• The Measure-Start and other frequently used buttons are strengthened to resist wear and the Detector
Range: 360 μm (-200 μm to +160 μm)
detrimental effects of workshop contaminants. Measuring method: Skidded
• Equipped with a large-capacity battery allowing approximately 1500 measurements when fully charged. Measuring force: 0.75 mN or 4 mN
• Includes convenient carrying case for protection in the field. Stylus tip: Diamond, 90º / R5 μm (60º / R2 μm)
Skid radius of
• A high-speed printer is built into the main unit. Either landscape or portfolio mode can be selected curvature: 40 mm
according to the application. Paper saving mode is supported. Skid force: Less than 400 mN
• The display interface supports 16 languages, which can be freely switched. Type: Differential inductance
Power supply: Two-way power supply: battery
• 10 setups can be saved in the measurement unit. An optional memory card can save setups and the (rechargeable Ni-MH battery) and
measured profile. AC adapter
Battery
Charging time: 4 hours maximum
Recharge cycles: Approximately 1500 times (slightly
varies with the usage and
environmental conditions)
External I/O: USB I/F, Digimatic Output, RS-232C I/F,
External SW I/F
Data storage: Memory card (option 12AAL069)
Dimensions (W x D x H)
Control unit: 275 x 109 x 198 mm
Drive unit: 115 x 23 x 26 mm
Mass
Display unit: Approx. 1.7 kg
Drive unit: 0.2 kg

Evaluation Capability
Applicable standards: JIS’82, JIS’94, JIS’01, ISO’97, ANSI, VDA
Assessed profiles: P (primary profile), R (roughness
profile), DIN4776, roughness motif,
waviness motif
Evaluation parameters: Ra, Ry, Rz, Rt, Rp, Rq, Rv, Rsk, Rku, Rc,
RSm, S, RPc, R3z, Rmr (c), Rpk, Rvk,
Rδc, Rk, Mr1, Mr2, Lo, Rppi, R, AR, Rx,
A1, A2, Vo, HSC, Rmr, SK, Ku, RΔa,
RΔq, Rlr, λa, λq, Rpm, RzJIS (JIS'01), tp
(ANSI), Htp (ANSI), Wte, Wx, W, AW,
Surftest SJ-310 Rz1max (ISO), Rmax (VDA, ANSI,
JIS'82), possible to customize
Analysis graphs: Bearing Area Curve (BAC), Amplitude
Distribution Curve (ADC)
Digital filter: 2CR, PC75, Gaussian
Cutoff length: lc: 0.08, 0.25, 0.8, 2.5, 8 mm
ls: 2.5, 8 μm
Sampling length: 0.08, 0.25, 0.8, 2.5, 8 mm
Number of sampling
lengths (x n): x1, x2, x3, x4, x5, x6, x7, x8, x9, x10
arbitrary length (0.3 to 16.0 mm:
L 0.01 mm interval)
SPECIFICATIONS / CONFIGURATION x1, x2, x3, x4, x5, x6, x7, x8, x9, x10
arbitrary length (0.3 to 5.6 mm:
Model SJ-310 0.01 mm interval)*
Code No. (inch/mm) 178-571-01E 178-571-02E 178-573-01E 178-573-02E 178-575-01E 178-575-02E Printer: Thermal type
Drive unit Standard type (178-230-2) Retractable type (178-235) Transverse tracing type (178-233-2) Printing width: 48 mm (paper width: 58 mm)
Recording magnification
0.75 mM type 4 mM type 0.75 mM type 4 mM type 0.75 mM type 4 mM type Vertical magnification: 10X to 100,000X, Auto
Detector
(178-296) (178-390) (178-296) (178-390) (178-387) (178-386) Horizontal magnification: 1X to 1,000X, Auto
Display unit Standard type with printer
* Only for Transverse tracing drive unit type
Detector: Conical
60º 90º 60º 90º 60º 90º
taper angle
Stylus tip radius 2 µm 5 µm 2 µm 5 µm 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
Price £2600.00 £2600.00 £2500.00 £2500.00 £3650.00 £3650.00

L-5 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Functions DIMENSIONS: Display unit, drive unit
Customization: Desired parameters can be selected for
calculation and display. Display unit Unit: mm
Statistical processing: Maximum value, minimum value,
mean value, standard deviation, pass
214.1
rate, histogram of each parameter 174.1 40
GO/NG judgement: Maximum value rule, 16% rule, 14.1 160
average value rule, standard deviation
(1σ, 2σ, 3σ)
Storage

PAGE
Internal memory: Setups (10 sets)

65.8
START
STOP
Memory card

POWER
DATA
(option): 500 setups, 10000 measured profiles,
275 214.1 109
500 display images, text file (setups / 174.1 40
measured profile / assessed profile / 14.1 160
bearing area curve / amplitude

PAGE
distribution curve), 500 statistical data,

START
STOP
PAGE
etc.

POWER

65.8
STOPDATA
Calibration: Auto-calibration with the entry of

START
numerical value / average calibration

POWER
DATA
214.1
with multiple measurement (max.12 174.1 40
times) is available. 14.1 160
Power saving function: Auto-sleep-function, auto shutdown of

52.1
198

backlight by ECO mode.

PAGEPAGE
START
STOP

65.8
POWER START
DATA STOP
15°

POWER
DATA

PAGE
23

52.1

START
STOP
PAGE

POWER
DATA
START
STOP
POWER
DATA

Standard drive unit


26

PAGE
52.1
23

25.2

START
STOP
26.7 115 160

POWER
DATA
Retractable drive unit PAGE
26
1
23

START
STOP

2 23.2
POWER
DATA

26.7 115 160

Transverse drive unit


26

3 45
6.6 46.5 115 160

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-6
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SJ-210 / SJ-310 Accessories
Detectors SJ-Printer for SJ-210
Standard detectors
Assessed profiles and calculation results and
Measuring Stylus Applicable curves can be printed out by connecting the
Code No. Price
force profiles* drive unit SJ-210-dedicated printer, which is palm sized
178-296 0.75 mN R2 µm/60º Standard or £316.00
retractable
(W x D x H: 93 x 125 x 70 mm) and can run on an
178-390 4 mN R5 µm/90º £413.00
178-387 0.75 mN R2 µm/60º £380.00 internal battery.
Transverse
178-386 4 mN R5 µm/90º £316.00 • Power supply can be selected. (AC adapter or
Standard or optional battery pack)
178-391 4 mN R10 µm/90º £413.00
retractable
* Tip radius / tip angles • Printable items: Setups, calculation results,
assessed profile, bearing area curve (BAC),
amplitude distribution curve (ADC), and
Small hole detectors
environment settings.
Measuring Stylus Min.
Code No. Price
force profiles* measurable hole
178-383 0.75 mN R2 µm/60º £450.00
ø4.5 mm
178-392 4 mN R5 µm/90º £403.00
* Tip radius / Tip angles
178-421UK

Extra small hole detectors


Measuring Stylus Min. Price
Code No.
force profiles* measurable hole 178-421UK: SJ-Printer for SJ-210
178-384 0.75 mN R2 µm/60º £422.00 £290.00
ø2.8 mm
178-393 4 mN R5 µm/90º £369.00 270732: Printer paper (5 packs)
* Tip radius / Tip angles £16.40

Gear-tooth surface detectors


Code No. Measuring force Stylus profiles* Price
178-388 0.75 mN R2 µm/60º £780.00
178-398 4 mN R5 µm/90º £730.00
* Tip radius / Tip angles

Example of the connection with SJ-210.

Deep groove detectors


Measuring Stylus Applicable
DP-1VR
Code No. Price
force profiles* drive unit It is possible to process Digimatic data output
178-385 0.75 mN R2 µm/60º Standard or £430.00
178-394 4 mN R5 µm/90º retractable £403.00 from the Surftest SJ series with the DP-1VR. This
* Tip radius / Tip angles compact, hand-held device can provide printouts
of measurement data and various statistical
analyses results such as histograms, D-charts,
and X-bar R control charts. With optional output
cables, DP-1VR is also capable of RS-232C output
L of measurement data to a PC (cable 09EAA084)
Setting attachments (for standard and retractable drive units only) and GO/NG judgement output (cable 965516).
Improves measurement efficiency by allowing the setup of multiple workpieces of the same type and the
positioning of hard-to-access features of a workpiece.
178-033: V-type for measuring in 178-034: Magnetic slider type 178-035: Inside diameter type
the cylinder axis direction £1450.00 £1700.00
£1890.00

265-504-5E

264-504-5E: DP-1VR
£342.00
936937: Connecting cable (1 m)
The V-width is adjustable to the cylinder The magnet attached to the bottom Greatly facilitates measurement of
£32.90
diameter facilitating axial measurement surface of the frame allows hands-free internal wall surfaces of, for example,
of a wide range of cylinder diameters. measurements to be made. cylinder-block bores. 965014: Connecting cable (2 m)
• Adjustable range: ø5 - ø150 mm • Applicable diameter: ø75 - ø95 mm £39.10
• Accessible depth: 30 - 135 mm

L-7 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Attachments Nosepiece, Adapter
Nosepiece for flat surfaces Nosepiece for cylindrical surfaces
• SJ-310 standard accessory. (Not for transverse tracing type.) • SJ-310 standard accessory. (Not for transverse tracing type.)
12AAA217: Nosepiece Nosepiece 12AAA218: Nosepiece Nosepiece
£67.70 for flat £67.70 for cylindrical
surface surface

Optional Software
SJ-Tools
Output software based on Microsoft-Excel* for
controlling instruments and reproducing and
storing measurement data. V-type adapter Point-contact adapter
*Microsoft-Excel is not included. To be supplied by the customer.
• SJ-310 Transverse tracing type standard accessory. • SJ-310 Transverse tracing type standard accessory.
12AAE644: V-type adapter 12AAE643: Point-contact adapter
Complete with exclusive accessories. £112.00 £104.00
7.7 mm
• Measurement device control
• Definition of measurement variables m
72 m
• Graphic representation of the profile
• Storage of measurement records
• Documentation of measurement results
• Connecting cable Extension rod (50 mm) Support feet set
• Not available for the transverse tracing drive unit. • SJ-301/301R standard accessory.
Cables required: (Note: Only one rod can be used.) • Not available for the detector end of the transverse tracing
12AAL068: USB PC connecting cable (USB cable) for SJ-210 12AAA210: Extension rod drive unit.
£22.90 £106.00 12AAA216: Supporting feet set
12AAD510: USB PC connecting cable (USB cable) for SJ-310 £67.70
£39.50
12AAL067: RS-232C cable for SJ-210
Extension rod 50 mm
£54.50 Support
12AAA882D: RS-232C cable for SJ-310 feet set
£48.70
Vertical positioning adapter
• Not available for the transverse tracing drive unit.
12AAA219: Vertical positioning adapter Magnetic stand adapter
£21.60 12AAA221: Magnetic stand adapter (ø8 mm)
Vertical £24.30
positioning
adapter 12AAA220: Magnetic stand adapter (ø9.5 mm)
£24.30
Magnetic
stand
adapter

Height gauge adapter


12AAA222: Height gauge adapter
SJ-Tools input mask for Surftest SJ series (9 mm x 9 mm)
£39.00
12AAA233: Height gauge adapter Extension cable (1 m)
(1/4" x 1/2") • Only one cable can be used.
£47.70
12BAA303: Extension cable
Height gauge £49.10 L
adapter

SJ-Tools output record from MS-Excel


This program can be downloaded for free from
the Mitutoyo website www.mitutoyo.co.uk

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-8
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SJ-410
SERIES 178 – Portable Surface Roughness Tester
• Both skidded and skidless measurement are • The excellent user interface provides intuitive and Technical Data
possible with this series. Measures 46 roughness easy-to-understand operability. X axis (drive unit)
parameters that conform to the latest ISO, DIN, • Measured data can be output to a PC with an Traverse direction: Backward
Traverse straightness: 0.3 μm / 25 mm (SJ-411),
ANSI, and JIS standards. optional RS-232C or USB cable. 0.5 μm / 50 mm (SJ-412)
• A wide-range, high-resolution detector and • Digital filter function for accurate roughness Positioning: ±1.5° (tilting), 10 mm (up/down)
efficient drive unit provide superior high-accuracy profiles. Detector
Skid radius of
measurement. • GO/NG judgement function. curvature: 40 mm
• A skidless detector and a curved surface • Auto-calibration function. Type: Differential inductance
compensation function provide efficient • The display interface supports 16 languages, Storage
Internal memory: Setups (10 sets)
evaluation of cylinder surface roughness. which can be freely switched. Memory card
• Ultra-fine steps, straightness and waviness can be • Simplified contour analysis function supports four (option): 500 setups, 10000 measured profiles,
measured by using the skidless measurement types of measurement: step, level change, area 500 display images, text file (setups /
measured profile / assessed profile /
function. and coordinate difference. bearing area curve / amplitude
• The handheld data processing unit and the • Access to each feature can be password distribution curve), 500 statistical data,
5.7-inch colour graphic LCD touch-panel provides protected, which prevents unintended operations etc.
Dimensions (W x D x H)
superior readability and operability. The LCD also and allows you to protect your settings. Display unit: 275 x 109 x 198 mm
includes a backlight for improved visibility in dark • The optional attachments for mounting on a Height-tilt
environments. column stand significantly increase the operability. adjustment unit: 131 x 63 x 99 mm
Drive unit: 128 x 36 x 47 mm (SJ-411),
155 x 36 x 47 mm (SJ-412)
Control unit mass: Approx. 1.7 kg
Height-tilt
Skidless measurement adjustment unit: Approx. 0.4 kg
Drive unit: 0.6 kg (SJ-411), 0.7 kg (SJ-412)

Evaluation Capability
Applicable standards: JIS’82, JIS’94, JIS’01, ISO’97, ANSI,
VDA, Free
Digital filter: 2CR, PC75, Gaussian
Cutoff length: λc: 0.08, 0.25, 0.8, 2.5, 8 mm
λs: 2.5, 8, 25 μm (availability of
switching depends on the selected
standard.)
Sampling length: 0.08, 0.25, 0.8, 2.5, 8, 25*mm; or
arbitrary length in range 0.1 to 25 mm
(0.1 to 50 mm: SJ-412) in 0.01 mm
increments
Number of sampling
lengths: 1, 2, 3, ~20 (limited by traverse range)
Printer: Thermal type
Printing width: 48 mm (paper width: 58 mm)
Recording magnification
Vertical: 10X to 100,000X, auto
Surftest SJ-411 Horizontal: 1X to 1,000X, auto
Function
Customize: Selection of display/evaluation
parameter
Data compensation: R-surface, tilt compensation
SPECIFICATIONS Ruler function: Step, level change, area and coordinate
difference
L Model SJ-411 SJ-412 DAT function: Helps to level workpiece prior to
Code No. (inch/mm) 178-581-01E 178-581-02E 178-583-01E 178-583-02E skidless measurement. Displacement
Measuring range 25 mm 50 mm detection mode enables the stylus
displacement to be input while the
Speed Measuring: 0.05, 0.1, 0.2, 0.5, 1.0 mm/s, Returning: 0.5, 1, 2, 5 mm/s
drive unit is stopped.
Range / resolution 800 μm / 0.0125 μm, 80 μm / 0.00125 μm, 8 μm / 0.000125 μm (up to 2400 μm with an optional stylus) Statistical processing: Max. value, min. value, mean value,
Measurement method Skidless / skidded standard deviation (s), pass ratio,
Angle 60º 90º 60º 90º histogram
Stylus tip GO/NG judgement: Maximum value rule, 16% rule,
Radius 2 µm 5 µm 2 µm 5 µm
average value rule, standard deviation
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN (1σ, 2σ, 3σ)
P (primary profile), R (roughness profile), DF (DF profile), W (filtered waviness profile), Calibration: Auto-calibration with the entry of
Assessed profiles
roughness motif, waviness motif numerical value / average calibration
Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, Rmax(VDA, ANSI), Rz1max(ISO’97), S, HSC, with multiple measurement (max.12
Evaluation parameters RzJIS(JIS’01), Rppi, RΔa, RΔq, Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, δq, Lo, Rpm, times) is available.
tp(ANSI), Htp(ANSI), R, Rx, AR, W, AW, Wx, Wte Power saving function: Auto-sleep-function, auto shutdown of
Analysis graphs Bearing Area Curve (BAC), Amplitude Distribution Curve (ADC) backlight by ECO mode.
Power supply Via AC adapter or rechargeable battery *Only for SJ-412

Rechargeable battery Recharge time: 4 hours (for a maximum 1000 measurements without printing)
Price £5140.00 £5140.00 £6180.00 £6180.00

L-9 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
DIMENSIONS
Unit: mm
Driveunit
Drive unit Display
Displayunit
unit

ø14

63
Optional Software

35.8
SJ-Tools

positioning
Output software based on Microsoft-Excel* for controlling the

Up/down

range
devices and reproducing and storing the measurement data.

10
*Microsoft-Excel is not included. To be supplied by the customer. 275 109

99
90
Tilting positioning range

45.8
Complete with exclusive accessories.
• Measurement device control ±1.5° 25.4
• Definition of measurement variables (60)
(0.9) (50.8) 54 33.5 130.9
• Graphic representation of the profile
• Storage of measurement records 219.3 (245.8)
• Documentation of measurement results ( ): Referring to dimensions when a 50 mm drive is mounted to SJ-412.
• Connecting cable

198
Optional cables are required:
15°
12AAD510: USB PC connecting cable (USB cable)
£39.50
12AAA882D: RS-232C connecting cable
£48.70

MEASUREMENT APPLICATIONS Optional Accessories


Code No. Description Price
R-surface measurement Fine contour 178-611 Reference step specimen (mm) £340.00
measurement
with an auto 178-612 Reference step specimen (mm/inch) £344.00
levelling table 178-610 Step gauge (step: 1 μm, 2 μm, 5 μm, 10 μm) £345.00
12AAM556 Height/tilt adjustment unit for SJ-410 £395.00
178-039 Manual column stand (granite base, vertical travel: 250 mm) £500.00
178-010 Auto-set unit for 178-039 £1920.00
178-020 X axis adjustment unit for 178-039 £986.00
178-030 Tilting adjustment unit (Inclination adjustment unit) for 178-039 £1510.00
Deep groove Upside down measurement
measurement 12AAB358 Cylindrical surface adapter (workpiece ø15 - 60 mm) £115.00
178-016 Levelling table (tilting: ±1.5°, max. loading: 15 kg) £548.00
178-048 Levelling table with D.A.T function (mm) (tilting: ±1.5°, max. loading: 15 kg) £1150.00
178-058 Levelling table with D.A.T function (inch) (tilting: ±1.5°, max. loading: 15 kg) £1150.00
178-043-1 XY levelling table (25 x 25 mm) (tilting: ±1.5°, max. loading: 15 kg, swivelling: ±3°) £2060.00
178-053-1 XY levelling table (1" x 1") (tilting: ±1.5°, max. loading: 15 kg, swivelling: ±3°) £1760.00
178-042-1 Digital XY levelling table (25 x 25 mm) (tilting: ±1.5°, max. loading: 15 kg, swivelling: ±3°) £2670.00
178-052-1 Digital XY levelling table (1" x 1") (tilting: ±1.5°, max. loading: 15 kg, swivelling: ±3°) £1980.00
Cylinder measurement
with a support foot 178-049 Digital XY levelling table (25 x 25 mm) (max. loading: 15 kg) £1210.00
178-059 Digimatic XY levelling table (1" x 1") (max. loading: 15 kg) £1140.00
178-019 Precision vice for XY levelling table (jaw opening: 36 mm) £608.00
998291 Precision V-block for XY levelling table workpiece ø1 - ø160 mm) £555.00
L
12AAL069 Memory card £23.90
12AAD510 USB PC connecting cable (USB cable) £39.50
12AAA882D PC connecting cable (RS-232C cable £48.70
965014 SPC cable (2 m) £39.10
264-012-10 Input tool (USB type) £191.00
264-504-5E DP-1VR £342.00
Consumable spares
12AAN040 LCD protective sheet (10 sheets/set) £140.00
12AAA876 Durable printer paper (25 m, 5 rolls/set) £17.00
With optional accessories. 12AAN046 Replacement battery £118.70
12AAJ088 Footswitch £212.00

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-10
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SJ-500
SERIES 178 – Surface Roughness Tester with Dedicated Control/Display Unit
• High-precision/performance surface roughness tester with a dedicated control unit, achieving Evaluation Capability
user-friendly display and simple operation. Assessed profiles: P (primary profile), R (roughness
• Equipped with a 7.5-inch, colour TFT LCD with backlight, large colour icons and touch panel controls, profile), WC, WCA, WE, WEA,
envelope residual profile, roughness
the display unit is easy to read and simple to operate. motif, waviness motif
• A built-in joystick in the control unit allows quick and easy positioning. The manual knob allows fine Evaluation parameters: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv,
positioning of a small stylus for measuring small holes. R3z, Sm, S, Pc, mr(c), dc, mr, tp, Htp,
Lo, Ir, Ppi, HSC, Da, Dq, Ku, Sk, Rpk,
• Simple setup for surface roughness measuring conditions. Rvk, Rk, Mr1, Mr2, A1, A2, Vo, la, lq
• A simple input function is used to calculate according to ISO/JIS roughness standard drawing instruction Roughness motif
symbols. Complicated setups can easily be entered by selecting a drawing instruction symbol from the parameters: R, AR, Rx
Waviness motif
surface roughness menu. parameters: W, AW, Wx, Wte
• Built-in thermal printer. Analysis graphs: ADC, BAC, power spectrum chart
Digital filter: 2CR-75%, PC-75%, gaussian, robust
spline
Cutoff length: ls: 0.25 μm, 0.8 μm, 2.5 μm, 8 μm,
25 μm, 80 μm, 250 μm, no filter
lc*: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm
lf: 0.08 mm, 0.25 mm, 0.8 mm,
2.5 mm, 8 mm, 25 mm, no filter
Sampling length*: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm
Surftest SJ-500
Data compensation
functions: Parabola compensation, hyperbola
compensation, ellipse compensation,
R-plane (curved surface) compensation,
conic compensation, tilt compensation
* An arbitrary length can also be specified in the range from 0.025 mm
to the maximum traverse length.

SPECIFICATIONS
Model SJ-500
Optional Accessory
Code No. (mm) 178-532-01E 178-532-02E
12AAA876: Durable printer paper (25 m, 5 rolls/set)
Code No. (inch/mm) 178-533-01E 178-533-02E £17.00
Measuring range 50 mm
Resolution 0.05 μm
Scale Linear encoder
Drive speed 0 - 20 mm/s
Measuring speed 0.02 - 5 mm/s
L Traverse direction Backward
Traverse straightness 0.2 μm / 50 mm
Positioning ±1.5° (tilting, with DAT function) 30 mm (up / down)
Detector range / resolution 800 μm / 0.01 μm, 80 μm / 0.001 μm, 8 μm / 0.0001 μm
Measurement method Skidless / skidded
Angle 60º 90º
Stylus tip
Radius 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN
Skid radius of curvature 40 mm
Detector type Differential inductance
Drive unit control Joystick operation with manual adjustment knob
Display magnification Horizontal: X0.5 to X10,000 Auto, Vertical: X10 to X500,000 Auto
Mass 6.7 kg (drive unit: 2.7 kg, control unit: 4 kg)

The SJ-500 can also be mounted on a manual column stand.

L-11 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SJ-500P
SERIES 178 – Surface Roughness Tester with PC
• High-precision/performance surface roughness tester that runs under the FORMTRACEPAK sophisticated
analysis software package.
• A built-in joystick in the control unit allows quick and easy positioning. The manual knob allows fine
positioning of a small stylus for measuring small holes.
• Simple setup for surface roughness measuring conditions.
• A simple input function is used to calculate according to ISO/JIS roughness standard drawing instruction
Evaluation Capability: FORMTRACEPAK symbols. Complicated setups can easily be entered by selecting a drawing instruction symbol from the
Assessed profiles: P (primary profile), R (roughness surface roughness menu.
profile), WC, WCA, WE, WEA,
DIN4776 profile, envelope residual
profile, roughness motif, waviness
motif
Evaluation parameters: Ra, Rq, Rz, Ry, Rz(JIS), Ry(DIN), Rc, Rp,
Rpmax, Rpi, Rv, Rvmax, Rvi, Rt, Rti,
R3z, R3zi, R3y, S, Pc (Ppi), Sm, HSC, mr,
dc, plateau ratio, mrd, Rk, Rpk, Rvk,
Mr1, Mr2, Da, Dq, la, lq, Sk, Ku, Lo,
Lr, A1, A2 Surftest SJ-500P
Roughness motif
parameters: Rx, R, AR, SR, SAR, NR, NCRX, CPM
Waviness motif
parameters: Wte, Wx, W, AW, SW, SAW, NW
Analysis graphs: ADC, BAC1, BAC2, power spectrum
chart, autocorrelation chart, Walsh
power spectrum chart, Walsh
auto-correlation chart, slope
distribution chart, local peak
distribution chart, parameter
distribution chart, digital filter
2CR-75%, 2CR-50%, 2CR-75% (phase
corrected), 2CR-50% (phase
corrected), gaussian-50%
Cutoff length*: lc: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm
fl: 0.08 mm, 0.25 mm, 0.8 mm,
2.5 mm, 8 mm, 25 mm
fh: 0.08 mm, 0.25 mm, 0.8 mm,
2.5 mm, 8 mm
Sampling length*: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm
Data compensation
functions: Tilt compensation, R-plane (curved
surface) compensation, ellipse
compensation, parabola compensation,
hyperbola compensation, quadric
curve automatic compensation, SPECIFICATIONS
polynomial compensation, polynomial
Model SJ-500P
automatic compensation
Code No. (mm) 178-530-01E 178-530-02E
*An arbitrary length can also be specified in the range from 0.025 mm
*to the maximum traverse length. Code No. (inch/mm) 178-531-01E 178-531-02E
Measuring range 50 mm
Resolution 0.05 μm
Scale Linear encoder
Drive speed 0 - 20 mm/s L
Measuring speed 0.02 - 5 mm/s
Traverse direction Backward
Traverse straightness 0.2 μm / 50 mm
Positioning ±1.5° (tilting, with DAT function) 30 mm (up / down)
Detector range / resolution 800 μm / 0.01 μm, 80 μm / 0.001 μm, 8 μm / 0.0001 μm
Measurement method Skidless / skidded
Angle 60º 90º
Stylus tip
Radius 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN
Skid radius of curvature 40 mm
Detector type Differential inductance
Drive unit control PC
Display magnification Horizontal: X0.5 to X10,000 Auto, Vertical: X10 to X500,000 Auto
Mass 6.5 kg (main unit 2.7 kg; PC I/F unit 3.8 kg)

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-12
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SV-2100
SERIES 178 – Surface Roughness Tester with Dedicated Control/Display Unit
• High-precision/performance surface roughness tester with a dedicated control unit, achieving Technical Data
user-friendly display and simple operation. X1 axis (drive unit)
• Equipped with a 7.5-inch, colour TFT LCD with backlight, large colour icons and touch panel controls, Resolution: 0.05 μm
Scale: Linear encoder
the display unit is easy to read and simple to operate. Drive speed: 0 - 40 mm/s
• A built-in joystick in the control unit allows quick and easy positioning. The manual knob allows fine Measuring speed: 0.02 - 5 mm/s
positioning of a small stylus for measuring small holes. Traverse direction: Backward
Traverse straightness: 0.15 μm / 100 mm
• Simple setup for surface roughness measuring conditions. Z2 axis (column)
• A simple input function is used to calculate according to ISO/JIS roughness standard drawing instruction Type: Manual operation or power drive
symbols. Complicated setups can easily be entered by selecting a drawing instruction symbol from the Resolution*: 1 μm
Scale type*: Rotary encoder
surface roughness menu. Drive speed*: 0 - 20 mm/s
• Built-in thermal printer. *Only for power drive type
Detector
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm
Measurement
method: Skidless
Surftest SV-2100M4 Type: Differential inductance
Control unit
Magnification: Horizontal: X0.5 to X10,000, Auto
Vertical: X10 to X500,000, Auto
Drive unit control: Joystick operation with manual
adjustment knob

Evaluation Capability
Assessed profiles: P (primary profile), R (roughness
profile), WC, WCA, WE, WEA,
envelope residual profile, roughness
motif, waviness motif
Surftest SV-2100S4
Evaluation parameters: Ra, Rc, Ry, Rz, Rq, Rt, Rmax, Rp, Rv,
R3z, Sm, S, Pc, mr(c), dc, mr, tp, Htp,
Lo, Ir, Ppi, HSC, Da, Dq, Ku, Sk, Rpk,
Rvk, Rk, Mr1, Mr2, A1, A2, Vo, la, lq
Roughness motif
parameters: R, AR, Rx
Waviness motif
parameters: W, AW, Wx, Wte
Analysis graphs: ADC, BAC, power spectrum chart
Digital filter: 2CR-75%, PC-75%, Gaussian, Robust
Spline
Cutoff length: ls: 0.25 μm, 0.8 μm, 2.5 μm, 8 μm,
25 μm, 80 μm, 250 μm, no filter
lc*: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm, 80 mm
lf: 0.08 mm, 0.25 mm, 0.8 mm,
2.5 mm, 8 mm, 25 mm, 80 mm,
SPECIFICATIONS no filter
Model SV-2100M4 SV-2100S4 Sampling length*: 0.025 mm, 0.08 mm, 0.25 mm,
Code No. (mm) 178-636-01E 178-636-02E 178-680-01E 178-680-02E 0.8 mm, 2.5 mm, 8 mm, 25 mm, 80 mm
Data compensation
Code No. (inch/mm) 178-637-01E 178-637-02E 178-681-01E 178-681-02E
functions: Parabola compensation, hyperbola
Measuring range 100 mm compensation, ellipse compensation,
Angle 60º 90º 60º 90º R-plane (curved surface) compensation,
L Stylus tip conic compensation, tilt compensation
Radius 2 µm 5 µm 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN * An arbitrary length can also be specified in the range from 0.025 mm
to the maximum traverse length.
Vertical travel 350 mm manual column
Granite base size (W x D) 600 x 450 mm
Dimensions (main unit, W x D x H) 716 x 450 x 863 mm 766 x 482 x 966 mm
Mass 144 kg 147 kg

Model SV-2100H4 SV-2100W4


Code No. (mm) 178-682-01E 178-682-02E 178-684-01E 178-684-02E
Code No. (inch/mm) 178-683-01E 178-683-02E 178-685-01E 178-685-02E
Measuring range 100 mm
Angle 60º 90º 60º 90º
Stylus tip
Radius 2 µm 5 µm 2 µm 5 µm
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN
Vertical travel 550 mm manual column
Optional Accessory
Granite base size (W x D) 600 x 450 mm 1000 x 450 mm
12AAA876: Durable printer paper (25 m, 5 rolls/set)
Dimensions (main unit, W x D x H) 766 x 482 x 1166 mm 1166 x 482 x 1176 mm £17.00
Mass 157 kg 227 kg

L-13 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SERIES 178 – Surface Roughness Tester with PC
Technical Data • High-precision/performance surface roughness tester that runs under the FORMTRACEPAK sophisticated
X1 axis (drive unit) analysis software package.
Resolution: 0.05 μm • A built-in joystick in the control unit allows quick and easy positioning. The manual knob allows fine
Scale: Linear encoder
Drive speed: 0 - 40 mm/s
positioning of a small stylus for measuring small holes.
Measuring speed: 0.02 - 5 mm/s • Simple setup for surface roughness measuring conditions.
Traverse direction: Backward • A simple input function is used to calculate according to ISO/JIS roughness standard drawing instruction
Traverse straightness: 0.15 μm / 100 mm
Z2 axis (column)
symbols. Complicated setups can easily be entered by selecting a drawing instruction symbol from the
Type: Manual operation surface roughness menu.
Detector
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm
Measurement
method: Skidless / skidded
Type: Differential inductance
Drive unit control: PC

Surftest SV-2100M4 (PC type)

Evaluation Capability: FORMTRACEPAK


Assessed profiles: P (primary profile), R (roughness
profile), WC, WCA, WE, WEA,
DIN4776 profile, envelope residual
profile, roughness motif, waviness
motif
Evaluation parameters: Ra, Rq, Rz, Ry, Rz(JIS), Ry(DIN), Rc, Rp,
Rpmax, Rpi, Rv, Rvmax, Rvi, Rt, Rti,
R3z, R3zi, R3y, S, Pc (Ppi), Sm, HSC, mr,
dc, plateau ratio, mrd, Rk, Rpk, Rvk,
Mr1, Mr2, Da, Dq, la, lq, Sk, Ku, Lo,
Lr, A1, A2
Roughness motif
parameters: Rx, R, AR, SR, SAR, NR, NCRX, CPM
Waviness motif
parameters: Wte, Wx, W, AW, SW, SAW, NW
Analysis graphs: ADC, BAC1, BAC2, power spectrum
chart, autocorrelation chart, Walsh
power spectrum chart, Walsh
auto-correlation chart, slope
distribution chart, local peak
distribution chart, parameter
distribution chart
Digital filter: 2CR-75%, 2CR-50%, 2CR-75% (phase
corrected), 2CR-50% (phase corrected),
Gaussian-50%
Cutoff length*: lc: 0.025 mm, 0.08 mm, 0.25 mm,
0.8 mm, 2.5 mm, 8 mm, 25 mm
fl: 0.08 mm, 0.25 mm, 0.8 mm, SPECIFICATIONS
2.5 mm, 8 mm, 25 mm Model SV-2100M4 (PC type)
fh: 0.08 mm, 0.25 mm, 0.8 mm, L
2.5 mm, 8 mm Code No. (mm) 178-634-01E 178-634-02E
Sampling length*: 0.025 mm, 0.08 mm, 0.25 mm, Code No. (inch/mm) 178-635-01E 178-635-02E
0.8 mm, 2.5 mm, 8 mm, 25 mm Measuring range 100 mm
Data compensation Angle 60º 90º
functions: Tilt compensation, R-plane (curved Stylus tip
surface) compensation, ellipse Radius 2 µm 5 µm
compensation, parabola compensation, Detector measuring force 0.75 mN 4 mN
hyperbola compensation, quadric Vertical travel 350 mm manual column
curve automatic compensation, Granite base size (W x D) 600 x 450 mm
polynomial compensation, polynomial
automatic compensation Dimensions (main unit, W x D x H) 716 x 450 x 863 mm
*An arbitrary length can also be specified in the range from 0.025 mm Mass 144 kg (main unit 140 kg; PC I/F unit 3.8 kg)
*to the maximum traverse length.

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-14
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest SV-3100
SERIES 178 – Surface Roughness Tester
• Mitutoyo's Surftest SV-3100 Series provides highly accurate, high level, multi-functional analysis and Technical Data
measurement of fine contour, as well as conventional surface roughness measurement. X1 axis (drive unit)
• Peripheral devices such as the auto-levelling table are available to enhance operability and enable Resolution: 0.05 μm
Scale: Linear encoder
automatic measurement. Drive speed: 0 - 80 mm/s
• Includes FORMTRACEPAK data analysis software. FORMTRACEPAK provides data management in a Measuring speed: 0.02 - 5 mm/s
consistent format, from the work site to the laboratory. Inclination range: ±45º (with X1-axis inclination unit)
Z2 axis (column)
• The X1-axis drive unit guide is made of superbly anti-abrasive ceramic and provides a choice of traverse Resolution: 1 μm
distance of 100 or 200 mm, according to model. No lubrication is required. Scale: ABSOLUTE linear encoder
• High-accuracy glass scales, built-in on the X1 axis (resolution: 0.05 μm) and Z2 axis (column, resolution: Drive speed: 0 - 20 mm/s
Detector
1 μm) ensure high-accuracy positioning. The SV-3100 series produces high-reliability, particularly in Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
horizontal roughness parameters (S, Sm), that require high-accuracy X1-axis travel. 8 μm / 0.0001 μm (up to 2400 μm with
• Equipped with a highly accurate detector stylus. an optional stylus)
Measurement method: Skidless / skidded
• Capabilities include a straightness compensation function, which improves the straightness of the Type: Differential inductance
X1-axis; a circular compensation function for the vertical movement of the stylus; and a stylus-tip-radius
compensation function.
• The stylus and the skid are easily replaced. Optional styli and skids are available for a wide variety of
roughness measurement applications, such as measurement of small holes, deep holes, etc.
• Comes with an easy-to-operate remote box independent of the main unit allowing positioning,
measurement start/stop, retraction, and other operations to be performed remotely. The Drive Unit up/
down position and the X1-axis traverse can be finely controlled manually.
Evaluation Capability: FORMTRACEPAK
Conformable standards:JIS1982/JIS1994/JIS2001/ISO1997/
ANSI/VDA
Assessed profiles: Primary profile, roughness profile,
envelope residual curve, filtered
waviness curve, band pass waviness
curve, waviness curve, rolling circle
waviness curve, roughness motif,
waviness motif, DIN4776 curve
Parameters: Ra, Rq, Sk, Ku, Rp, Rv, Ry, RyDIN,
RzDIN, Rt, Rc, Rz, R3z, R3y, S, Da, Dq,
Surftest SV-3100H4 with PC la, lq, Lo, Ir, Rk, Rpk, Rvk, Mr1, Mr2,
A1, A2, Sm, Pc, HSC, mr, mrd, dc, Vo,
Rx, AR, R, NR, NCRX, CPM, SR, SAR,
Wx, AW, W, Wte, NW, SW, SAW
Graphs: Amplitude distribution graphs, BAC1,
BAC2, power spectrum curve, auto
correlation curve, inclination angle
distribution curve, peek point height
distribution curve, parameter
distribution curve
Waviness motif
parameters: Wte, Wx, W, AW, SW, SAW, NW
Analysis graphs: ADC, BAC1, BAC2, power spectrum
chart, autocorrelation chart, Walsh
power spectrum chart, Walsh
auto-correlation chart, slope
distribution chart, local peak
distribution chart, parameter
L distribution chart
Digital filter: 2CR-75%, 2CR-50%, 2CR-75% (phase
corrected), 2CR-50% (phase corrected),
Gaussian-50%
Data compensation: Tilt compensation, R-surface
compensation, ellipse compensation,
parabola compensation, hyperbolic
compensation, polynomial
compensation, conic automatic
compensation
Filters: Gaussian filter, 2CRPC75, 2CRPC50,
2CR75, 2CR50, robust spline filter
Cutoff length: lc: 0.025, 0.08, 0.25, 0.8, 2.5, 8, 25,
80 mm arbitrary
ls: 0.8, 2.5, 8, 25, 80, 250, 800 µm
arbitrary
Supported languages: Japanese, English, German, French,
Italian, Spanish, Polish, Hungarian,
Swedish, Czech, Simplified Chinese,
Traditional Chinese, Korean, Turkish,
Portuguese

L-15 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories SPECIFICATIONS
178-611: Step gauge (2 μm, 10 μm) Model SV-3100S4 SV-3100H4 SV-3100W4
£340.00 178-471-1E 178-471-2E 178-472-1E 178-472-2E 178-473-1E 178-473-2E
178-612: Step gauge (2 μm, 10 μm, 79 μinch, 394 μinch) Code No. (mm)
178-451-1E* 178-451-2E* 178-452-1E* 178-452-2E* 178-453-1E* 178-453-2E*
£344.00
178-610: Metric 4-step gauge (1 μm, 2 μm, 5 μm, 10 μm) 178-481-1E 178-481-2E 178-482-1E 178-482-2E 178-483-1E 178-483-2E
Code No. (inch)
£345.00 178-461-1E* 178-461-2E* 178-462-1E* 178-462-2E* 178-463-1E* 178-463-2E*
178-047: Three-axis adjustment table (998291 is incl.) Angle 60º 90º 60º 90º 60º 90º
Stylus tip
£3170.00 Radius 2 µm 5 µm 2 µm 5 µm 2 µm 5 µm
178-016: Levelling table Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
£548.00
X1-axis measuring range 100 mm
178-042-1: Digimatic XY levelling table (25 x 25 mm)
£2670.00 X1-axis traverse straightness (0.05+1L/1000) μm L = measured length (mm)
178-052-1: Digimatic XY levelling table (1" x 1") Dimensions (main unit, W x D x H) 756 x 482 x 966 mm 756 x 482 x 1166 mm 1156 x 482 x 1176 mm
£1980.00 Mass (main unit) 140 kg 150 kg 220 kg
178-043-1: XY levelling table (25 x 25 mm)
£2060.00 Model SV-3100S8 SV-3100H8 SV-3100W8
178-053-1: XY levelling table (1" x 1")
178-476-1E 178-476-2E 178-477-1E 178-477-2E 178-478-1E 178-478-2E
£1760.00 Code No. (mm)
178-019: Precision vice* 178-456-1E* 178-456-2E* 178-457-1E* 178-457-2E* 178-458-1E* 178-458-2E*
£608.00 178-486-1E 178-486-2E 178-487-1E 178-487-2E 178-488-1E 178-488-2E
Code No. (inch)
998291: Precision V-block* 178-466-1E* 178-466-2E* 178-467-1E* 178-467-2E* 178-468-1E* 178-468-2E*
£555.00 Angle 60º 90º 60º 90º 60º 90º
181-902-10: V-block set with clamp Stylus tip
Radius 2 µm 5 µm 2 µm 5 µm 2 µm 5 µm
(max. workpiece ø25 mm)
£124.00 Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
181-901-10: V-block set with clamp (max. workpiece ø1") X1-axis measuring range 200 mm
£124.00 X1-axis traverse straightness 0.5 μm / 200 mm
178-023: Vibration isolator Dimensions (main unit, W x D x H) 766 x 482 x 966 mm 766 x 482 x 1166 mm 1166 x 482 x 1176 mm
£2530.00 Mass (main unit) 140 kg 150 kg 220 kg
178-024: Stand for vibration isolator
* Without X1-axis inclination function
£647.00
218-007: Workbench
£1040.00
166-215: Workbench (with drawers)
£1550.00
218-010: Auxiliary desk
£580.00
218-008: Auxiliary desk SV-3100S4 SV-3100S8
£340.00 Vertical travel: 300 mm powered Vertical travel: 300 mm powered
* Use with an XY levelling table Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm

Simplified CNC Function


Support for a wide range of optional peripherals designed for
use with the CNC models enables automatic measurement.

SV-3100H4 SV-3100H8
Vertical travel: 500 mm powered Vertical travel: 500 mm powered
Using Y-axis table Using rotary table q1 Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm L

Using rotary table q2

SV-3100W4 SV-3100W8
Vertical travel: 500 mm manual Vertical travel: 500 mm manual
Granite base size (W x D): 1000 x 450 mm Granite base size (W x D): 1000 x 450 mm

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-16
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest Extreme SV-3000CNC
SERIES 178 – CNC Surface Roughness Testers
• A highly accurate measuring instrument that allows CNC measurement of surface roughness and fine Technical Data
contour. X1 axis
• Each axis has a maximum drive speed of 200 mm/s, permitting high-speed positioning for increased Measuring range: 200 mm
Resolution: 0.05 μm
throughput of multiple-profile/multiple-workpiece measurement tasks. Scale: Reflective-type linear encoder
• For models equipped with the α axis, it is possible to perform continuous measurement over horizontal Drive speed: Max. 200 mm/s (CNC)
and inclined surfaces by power-tilting the drive unit. 0 - 60 mm/s (joystick)
Measuring speed: 0.02 - 2 mm/s
• For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, Traverse straightness: 0.5 μm / 200 mm
etc., through positioning in the Y-axis direction. a axis
• With optional rotary tables for axes q1 and q2, designed for use with the CNC models, it is possible to Inclination angle: -45° to +10°
Resolution: 0.000225°
expand the CNC measurement application range. Rotation speed: 1 rpm
• Inclined plane measurement is possible through simultaneous control of the X1 and Z2-axes. Z2 axis (column)
• The Z1 axis incorporates an anti-collision safety device to automatically stop the detector unit if it Vertical travel: 300 mm (500 mm)*
Resolution: 0.05 μm
collides with a workpiece or jig. Scale: Reflective-type linear encoder
• An easy-to-operate Remote Box enables the user to make any movement by selecting the required axis Drive speed: Max. 200 mm/s (CNC)
using the two joysticks. The current axis selection is easily identified by the icon on the key top. 0 - 60 mm/s (joystick)
Base size (W x D): 750 x 600 mm
• Communication with the Data Processing / Analysis section is via USB. Detector
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm
Measuring force: 4 mN (178-397-2)
0.75 mN (low force type 178-396-2)
Stylus tip: Diamond, 90º / R5 μm
(60º / R2 μm: low force type)
Dimension (W x D x H): 800 x 651 x 1000 mm
Surftest Extreme SV-3000CNC (800 x 651 x 1200 mm)*
Mass: 240 kg (250 kg)*
* Tall-column model

Optional Accessories
Vibration isolation stand
Vibration isolation
mechanism: Diaphragm air spring
Natural frequency : 2.5 - 3.5 Hz
Damping
mechanism: Orifice
Levelling mechanism: Automatic control with mechanical
valves
Air supply pressure: 0.4 MPa
Allowable loading
capacity: 350 kg
Dimension (WxDxH): 1000 x 895 x 715 mm
Mass: 315 kg
Y-axis table unit
Measuring range: 200 mm
Resolution: 0.05 μm
Scale unit: Reflective-type linear encoder
Drive speed: 200 mm/s (max., CNC)
0 - 60 mm/s (joystick)
Maximum loading
capacity: 20 kg
Traverse straightness: 0.5 μm / 200 mm
L Accuracy (at 20°C): ±(2+2L/100), L : dimension between two
measured points (mm)
Table size: 200 x 200 mm
Dimension (WxDxH): 320 x 646 x 105 mm
Mass: 35 kg
SPECIFICATIONS
Model SV-3000CNC
Code No.
178-521-1E 178-541-1E 178-522-1E 178-542-1E 178-523-1E 178-543-1E 178-524-1E 178-544-1E
(100V - 120V)
Code No.
178-521-2E 178-541-2E 178-522-2E 178-542-2E 178-523-2E 178-543-2E 178-524-2E 178-544-2E
(200V - 240V)
X1-axis measuring
200 mm
range
Z2-axis vertical
300 mm 500 mm 300 mm 500 mm 300 mm 500 mm 300 mm 500 mm
travel
Y-axis table unit — Installed
a-axis unit — Installed — Installed

L-17 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Surftest Extreme SV-M3000CNC
SERIES 178 – CNC Surface Roughness Testers
Technical Data • A CNC Surface Roughness Tester that handles measurement of large/heavy workpieces such as engine
X1 axis blocks, crankshafts, etc.
Traverse straightness: 0.5 μm / 200 mm • Combined with the surface roughness detector swivelling unit, S-3000AR (optional), continuous
0.7 μm / 200 mm (long-type detector)
0.5 μm / 200 mm (rotary-type detector,
measurement over the bottom, top and side surfaces of a workpiece is possible.
up/down direction) • With an optional large table for supporting a load of 100 kg, or a large q2 table, continuous automatic
0.7 μm / 200 mm rotary-type detector, measurement of larger workpieces is possible.
forward/backward direction)
a axis
• Suitable for automatic surface roughness measurement on large and heavy workpieces.
Inclination angle: -45° to +10° • A moving column configuration eliminates workpiece size constrictions. Advantageous for measuring
Resolution: 0.000225° large, heavy workpieces such as engine blocks, crankshafts, etc.
Rotation speed: 1 rpm
Y axis
• An 800 mm Y-axis stroke makes measurement of multiple profiles on large workpieces possible.
Measuring range: 800 mm • The load table has a self-contained structure ensuring that variously sized workpieces, and standard and
Resolution: 0.05 μm custom jigs, auto-feed devices, etc., are easily accommodated.
Scale: Reflective-type linear encoder
Traverse straightness: 0.5 μm / 50 mm, 2 μm / 800 mm
0.7 μm / 50 mm, 3 μm / 800 mm (long-
type detector)
0.7 μm / 50 mm, 3 μm / 800 mm
(rotary-type detector, up/down
direction)
Base unit Surftest Extreme SV-M3000CNC
Loading capacity: 300 kg
Detector
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm (up to 2400 μm with
an optional stylus)
Measuring force: 4 mN (178-397-2)
0.75 mN (low force type 178-396-2)
Stylus tip: Diamond, 90º / R5 μm
(60º / R2 μm: low force type)
Type: Differential inductance

Standard Software
FORMTRACEPAK
Enables control of the optional motor-driven Y-axis table and rotary
table for realizing efficient measurement automation. You can also
perform contour evaluation that allows free analysis of level differences,
angle, pitch, area and other characteristics based on surface roughness
data. In addition, you can create an original inspection certificate by
setting the print format to suit your particular requirements.

L
SPECIFICATIONS
Model SV-M3000CNC
Code No. (100V - 120V) 178-549-1E
Code No. (200V - 240V) 178-549-2E
X1-axis measuring range 200 mm
Detector holder type Standard S-3000 Long-type S-3000L Rotary-type S-3000
(essential option) 178-071 178-072 178-073
Resolution 0.05 µm
Scale Reflective-type linear encoder
Drive speed Max. 200 mm/s (CNC), 0 - 50 mm/s (joystick)
Measuring speed 0.02 - 2 mm/s
Z2-axis vertical travel 500 mm
Y-axis travel range 800 mm
a-axis inclination angle -45º (CCW), +10º (CW)
Steel base size (W x D) 600 x 1500 mm
Dimension (W x D x H) 1085 x 1695 x 1922 mm
Mass (main unit) 1600 kg (including vibration isolation unit)

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-18
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Formtracer SV-C3200 / SV-C4500
SERIES 525 – Surface Roughness / Contour Measuring System
• A highly accurate measuring system that allows measurement of surface roughness and contour with Technical Data
just one instrument. X1 axis (drive unit)
• Dramatically increased drive speed (X1 axis: 80 mm/s, Z2 axis column: 30 mm/s) further reduces total Resolution: 0.05 μm
Scale: Reflective-type linear encoder
measurement time. Drive speed: 0 - 80 mm/s and manual
• Mitutoyo has adopted highly rigid ceramic guides, combining small secular change and remarkable Measuring speed: 0.02 - 5 mm/s
resistance to abrasion, to maintain the outstanding traverse straightness specification for an extended Measuring direction: Forward/backward
Note: As for SV-C4500, set the measurement
period of time. force with Formtracepak
• The drive unit (X1 axis) and column (Z2 axis) are equipped with highly accurate linear encoders (ABS Accuracy (at 20°C): ±(0.8+L/100) μm (SV-C3200S4/H4/W4;
type on the Z2 axis). This improves reproducibility of continuous automatic measurement of small holes SV-C4500S4/H4/W4),
±(0.8+2L/100) μm (SV-C3200S8/H8/
in the vertical direction and repeated measurement of parts which are difficult to position. W8; SV-C4500S8/H8/W8)
• Measurement accuracy specifications for the drive unit and column are exceptional, as is that for the L = drive length (mm)
drive unit traverse straightness – all excellent characteristics for handling workpieces calling for high Inclination range: ±45° (with X1 axis inclination unit)
Traverse straightness: (0.05+0.1L/100) μm (S4, H4, W4
accuracy. types), 0.5 μm / 200 mm (S8, H8, W8
types)
Note: with the X1 axis in the horizontal
orientation
Z1 axis (contour detector)
Measuring range: ±30 mm
Resolution: 0.04 μm (SV-C3200),
0.02 μm (SV-C4500)
Formtracer SV-C3200S4 Scale: Rotary arc encoder
Accuracy (at 20°C): ±(1.6+|2H|/100) μm (SV-C3200)
±(0.8+|2H|/100) μm (SV-C4500)
Note: H = measurement height from the
horizontal position (mm)
Stylus up/down
operation: Arc movement
Face of stylus: Upward/downward (SV-C3200),
Upward/downward, direction switch by
Formtracepak (SV-C4500)
Measuring force: 30 mN (SV-C3200)
10, 20, 30, 40, 50 mN (SV-C4500)
Note: As for SV-C4500, set the measurement
force with Formtracepak
Traceable angle: Ascent: 77°, descent: 83° (using
the standard stylus provided and
depending on the surface roughness)
Stylus tip: Carbide, R25 μm
Z1 axis (surface finish detector)
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm (up to 2400 μm
with an optional stylus)
Stylus tip: Diamond, 90º / R5 μm (60º / R2 μm:
low force type)
Type: Differential inductance
Surface Roughness Detector Contour Detector Z2 axis (column)
Resolution: 1 μm
Scale: ABSOLUTE linear encoder
Drive speed: 0 - 30 mm/s and manual
Mass
Controller unit: 14 kg
Remote control box: 0.9 kg
L Power supply: 100 - 120, 200 - 240V AC, 50/60Hz
• Compliant with JIS '82/'94/'01, ISO, ANSI, DIN, • The contour detector of the SV-C4500 series Power consumption: 400 W (main unit only)
VDA, and other international surface roughness instruments can continuously measure in the
standards. upward and downward directions without the
• The standard surface roughness detector supplied need to change the arm orientation or reposition
is the high-accuracy model (0.75 mN / 4 mN the workpiece, when combined with the double
measuring force) that provides a resolution down cone-end stylus (a new product with contact
to 0.0001 μm. points in the upward and downward directions).

L-19 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SPECIFICATIONS
Model SV-C3200S4 SV-C3200H4 SV-C3200W4
Code No. (mm) 525-481-1E 525-481-2E 525-482-1E 525-482-2E 525-483-1E 525-483-2E
Code No. (inch) 525-491-1E 525-491-2E 525-492-1E 525-492-2E 525-493-1E 525-493-2E
Model SV-C4500S4 SV-C4500H4 SV-C4500W4
Code No. (mm) 525-441-1E 525-441-2E 525-442-1E 525-442-2E 525-443-1E 525-443-2E
Standard Software Code No. (inch) 525-451-1E 525-451-2E 525-452-1E 525-452-2E 525-453-1E 525-453-2E
FORMTRACEPAK X1-axis measuring range 100 mm
Enables control of the optional motor-driven Y-axis table and rotary
table for realizing efficient measurement automation. You can also Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
perform contour evaluation that allows free analysis of level differences, Dimensions (main unit, W x D x H) 996 x 575 x 966 mm 996 x 575 x 1176 mm 1396 x 575 x 1176 mm
angle, pitch, area and other characteristics based on surface roughness
data. In addition, you can create an original inspection certificate by Mass (main unit) 140 kg 150 kg 220 kg
setting the print format to suit your particular requirements.
Model SV-C3200S8 SV-C3200H8 SV-C3200W8
Code No. (mm) 525-486-1E 525-486-2E 525-487-1E 525-487-2E 525-488-1E 525-488-2E
Code No. (inch) 525-496-1E 525-496-2E 525-497-1E 525-492-2E 525-498-1E 525-498-2E
Model SV-C4500S8 SV-C4500H8 SV-C4500W8
Code No. (mm) 525-446-1E 525-446-2E 525-447-1E 525-447-2E 525-448-1E 525-448-2E
Code No. (inch) 525-456-1E 525-456-2E 525-457-1E 525-457-2E 525-458-1E 525-458-2E
X1-axis measuring range 200 mm
Detector measuring force 0.75 mN 4 mN 0.75 mN 4 mN 0.75 mN 4 mN
Dimensions (main unit, W x D x H) 1006 x 575 x 966 mm 1006 x 575 x 1176 mm 1406 x 575 x 1176 mm
Mass (main unit) 140 kg 150 kg 220 kg

Contour
measurement screen

SV-C3200S4 / SV-C4500S4 SV-C3200S8 / SV-C4500S8


Vertical travel: 300 mm powered Vertical travel: 300 mm powered
Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm

Surface roughness
measurement screen

SV-C3200H4 / SV-C4500H4 SV-C3200H8 / SV-C4500H8


Vertical travel: 500 mm powered Vertical travel: 500 mm powered
Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm

Simplified CNC Function


With support for a wide range of optional peripherals
designed for use with the CNC models enables automatic
measurement.
L

SV-C3200W4 / SV-C4500W4 SV-C3200W8 / SV-C4500W8


Vertical travel: 500 mm powered Vertical travel: 500 mm powered
Granite base size (W x D): 1000 x 450 mm Granite base size (W x D): 1000 x 450 mm
Using Y-axis table Using rotary table q1

Using rotary table q2

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-20
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Formtracer Extreme
SV-C3000CNC / SV-C4000CNC
SERIES 525 – Surface Roughness / Contour Measuring System Technical Data
X1 axis (drive unit)
• A high-accuracy CNC measuring system that enables measurement of surface roughness and form/ Resolution: 0.05 μm
Scale: Reflective-type linear encoder
contour with just one instrument. Accuracy (at 20°C): ±(1+4L/200) μm (SV-C3000CNC),
• Each axis has a maximum drive speed of 200 mm/s, which permits high-speed positioning that ±(0.8+4L/200) μm (SV-C4000CNC)
potentially offers a large increase in the throughput of multiple-profile / multiple-workpiece Drive speed: 200 mm/s (max., CNC),
0 - 60 mm/s (joystick)
measurement tasks. Measuring speed: 0.02 - 2 mm/s
• For models with the α axis, it is possible to perform continuous measurement over horizontal and Measuring direction: Forward/backward
inclined surfaces by power-tilting the drive unit. Traverse straightness: 2 μm / 200 mm
Note: with the X1 axis in the horizontal
• For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, orientation
etc., through positioning in the Y-axis direction. Z1 axis (contour detector)
• The contour drive unit of SV-C4000CNC series is equipped with a Laser Hologage detector giving Measuring range: ±25 mm
Resolution: 0.2 μm (SV-C3000CNC),
excellent narrow- and wide-range accuracy and resolution in the Z1 axis. 0.05 μm (SV-C4000CNC)
• Enables inclined plane measurements through simultaneous control of the X1 and Z2 axes. Scale type: Linear encoder (SV-C3000CNC),
• If the contour detector is replaced with that for surface roughness measurement, or vice versa, it is a Laser Hologage (SV-C4000CNC)
Accuracy (at 20°C): ±(2+|4H|/100) μm (SV-C3000CNC),
simple, one-touch replacement without rerouting of the connecting cables. +/-(0.8+|0.5H|/25) μm (SV-C4000CNC)
• The Z1 axis incorporates an anti-collision safety device to automatically stop the detector if it collides Note: H = Measurement height from the
with a workpiece or jig. horizontal position (mm)
Stylus up/down
• Supplied with an easy-to-operate Remote Box, from which the user can make any movement by operation: Arc movement
selecting the required axis using the two joysticks. The current axis selection is easily identified by the Face of stylus: Downward
icon on the key top. Measuring force: 30 mN
Traceable angle: Ascent 70°, descent 70° (using the
• Communication with the Data Processing / Analysis section is via USB. standard stylus provided and
depending on the surface roughness)
Stylus tip: Carbide, R25 μm
Z1 axis (surface roughness detector)
Range / resolution: 800 μm / 0.01 μm, 80 μm / 0.001 μm,
8 μm / 0.0001 μm (up to 2400 μm
Formtracer Extreme SV-C3000CNC with optional stylus)
Measuring force: 4 mN or 0.75 mN (low force type)
Stylus tip: Diamond, 90° / R5 μm (60° / R2 μm:
low force type)
Detecting method: Differential inductance
Z2 axis (column)
Vertical travel: 300 mm or 500 mm
Resolution: 0.05 μm
Scale type: Reflective-type linear encoder
Drive speed: 200 mm/s (max., CNC),
0 - 60 mm/s (joystick)
a axis
Inclination angle: -45° to +10°
Resolution: 0.000225°
Rotation speed: 1 rpm

Surface roughness detector Contour detector

L-21 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories SPECIFICATIONS
Vibration isolation stand Model SV-C3000CNC
Vibration isolation Code No. (100V - 120V) 525-521-1E 525-522-1E 525-523-1E 525-524-1E
mechanism: Diaphragm air spring
Natural frequency : 2.5 - 3.5 Hz Code No. (200V - 240V) 525-521-2E 525-522-2E 525-523-2E 525-524-2E
Damping mechanism:Orifice X1-axis measuring range 200 mm
Levelling mechanism: Automatic control with mechanical Z2-axis vertical travel 300 mm
valves
Y-axis table unit — Installed
Air supply pressure: 0.4 MPa
Allowable loading a-axis unit — Installed — Installed
capacity: 350 kg Granite base size (W x D) 750 x 600 mm
Dimension (WxDxH): 1000 x 895 x 715 mm Dimensions (main unit, W x D x H) 800 x 651 x 1000 mm
Mass: 315 kg
Mass (main unit) 240 kg
Y-axis table unit
Measuring range: 200 mm
Resolution: 0.05 μm Model SV-C3000CNC
Scale unit: Reflective-type linear encoder Code No. (100V - 120V) 525-541-1E 525-542-1E 525-543-1E 525-544-1E
Drive speed: 200 mm/s (max., CNC), Code No. (200V - 240V) 525-541-2E 525-542-2E 525-543-2E 525-544-2E
0 - 60 mm/s (joystick)
X1-axis measuring range 200 mm
Maximum loading
capacity: 20 kg Z2-axis vertical travel 500 mm
Traverse straightness: 0.5 μm / 200 mm Y-axis table unit — Installed
Accuracy (at 20°C): ±(2+2L/100) μm, a-axis unit — Installed — Installed
L = measured length (mm)
Granite base size (W x D) 750 x 600 mm
Table size: 200 x 200 mm
Dimension (WxDxH): 320 x 646 x 105 mm Dimensions (main unit, W x D x H) 800 x 651 x 1200 mm
Mass: 35 kg Mass (main unit) 250 kg

Model SV-C4000CNC
Code No. (100V - 120V) 525-621-1E 525-622-1E 525-623-1E 525-624-1E
Code No. (200V - 240V) 525-621-2E 525-622-2E 525-623-2E 525-624-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 300 mm
Y-axis table unit — Installed
Software a-axis unit — Installed — Installed
FORMTRACEPAK Granite base size (W x D) 750 x 600 mm
Enables control of the optional motor-driven Y-axis table and rotary Dimensions (main unit, W x D x H) 800 x 651 x 1000 mm
table for realizing efficient measurement automation. You can also
perform contour evaluation that allows free analysis of level differences, Mass (main unit) 240 kg
angle, pitch, area and other characteristics based on surface roughness
data. In addition, you can create an original inspection certificate by
setting the print format to suit your particular requirements. Model SV-C4000CNC
Code No. (100V - 120V) 525-641-1E 525-642-1E 525-643-1E 525-644-1E
Code No. (200V - 240V) 525-641-2E 525-642-2E 525-643-2E 525-644-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 500 mm
Y-axis table unit — Installed
a-axis unit — Installed — Installed
Granite base size (W x D) 750 x 600 mm
Dimensions (main unit, W x D x H) 800 x 651 x 1200 mm
Mass (main unit) 250 kg
L
MEASUREMENT APPLICATIONS
Inclined plane
measurement α-axis tilt
Y-axis
(simultaneously
positioning
driving X1 and Z2
axes)

Multiple-workpiece
measurement

XY-plane coverage

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-22
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Formtracer CS-3200
SERIES 525 – Surface Roughness / Contour Measuring System
• The drive unit (X1 axis) and column (Z2 axis) • Dramatically increased drive speed (X1 axis: Technical Data
are equipped with high-accuracy linear scales 80 mm/s, Z2 axis: 20 mm/s) further reduces total X1 axis
(ABS type) enabling fully automatic measurement measurement time. Small holes can be efficiently Measuring range: 100 mm
Resolution: 0.05 μm
combining vertical and horizontal movement. This measured using the fine-feed knobs on the X and Drive speed: 0 - 80 mm/s and manual
improves reproducibility of continuous automatic Z2 axes. Measuring speed: 0.02, 0.05, 0.1, 0.2 mm/s
measurement of small holes in the vertical • The detector unit can be extended to avoid (surface roughness measurement)
0.02, 0.05, 0.1, 0.2, 0.5, 1, 2 mm/s
direction and repeated measurement of parts interference between the drive unit and (contour measurement)
which are difficult to position. workpiece. All detector and drive unit cables are Measuring direction: Forward / backward
housed inside the main unit to eliminate any risk Traverse straightness: 0.2 μm / 100 mm (0.4 μm / 100 mm: at
the extended detector position) with
Outside diameter 1 of abrasion and guarantee trouble free, high- the X1 axis in horizontal orientation
Outside diameter 2 speed operation. Accuracy (at 20°C): ±(0.8+L/100) μm, L = drive length (mm)
• Measuring range in the Z1-axis (height) direction Inclination range: ±45º
Z1 axis
Inside diameter is dramatically increased from 5 mm to 50 mm Measuring range: 5 mm
when contour detector units 3000, or 4000, are Resolution: 80 nm (5 mm range)
specified. (Both are factory installed options.) 8 nm (0.5 mm range)
0.8 nm (0.05 mm range)
Measurement element Positioning element • The drive unit (X1 axis) tilting function is a great Accuracy (at 20°C): ±(1.5+|2H|/100) μm, H = measured height
Continuous measurement example help with measurements on inclined planes and from the horizontal position (mm)
(Outside diameter 1→Outside diameter 2→Inside diameter) when working with heavy workpieces that are Measuring force: 0.75 mN
Traceable angle: Ascent: 65°, Descent: 65° (using the
not easily moved. standard chisel-cut stylus and
depending on the surface roughness)
Stylus tip (standard): Diamond, 60° / R2 μm
Stylus tip (cone): Sapphire, 30° / R25 μm
Face of stylus: Downward
Z2 axis (column)
Column travel: 300 mm
Resolution: 1 μm
Drive speed: 0 - 20 mm/s and manual
Base size (W x D): 600 x 450 mm
Base material: Granite
Dimension (W x D x H): 756 x 482 x 966 mm (main unit)
Mass: 140 kg (main unit)
Formtracer CS-3200S4 Power supply: 100 - 240V AC ±10%, 50/60Hz
Power consumption: 400 W (main unit only)

Main Unit A start-up system (relocation detection


Startup System sensor) is an integral security feature of
this machine and will disable its operation
if subject to relocation or strong vibration.
Please be advised to contact your nearest
Mitutoyo Service Centre as soon as possible
or in advance of such circumstance.

SPECIFICATIONS
Model CS-3200S4
Code No. (mm) 525-401E
Code No. (inch) 525-411E
X1-axis measuring range 100 mm
Z2-axis vertical travel 300 mm
Y-axis travel range Optional
a-axis unit Installed

L-23 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Stylus
12AAD554: Standard stylus (Standard accessory) 12AAD552: Cone stylus (Standard accessory)
• For contour/surface roughness measurement • For contour measurement

ø3
Software 3.2
FORMTRACEPAK-6000

10

ø4
°
30
Measuring 1 59 (6.5)
66.5
instrument control

Tip radius: 2 μm Tip radius: 25 μm


Tip material: Diamond Tip material: Sapphire

12AAD556: Small hole stylus 12AAD558: Eccentric type stylus


Contour analysis • For contour/surface roughness measurement • For contour/surface roughness measurement

4 24.8

ø4
ø4

ø3
ø1.2
ø1.2

3.2 3.2
0.4

9
10

10

(8)

ø4
60° (6.5) 60°
0.6 59 2 59 (6.5)
1 18
66.1 67.5

Tip radius: 2 μm Tip radius: 2 μm


CAD import
Tip material: Diamond Tip material: Diamond

12AAD560: Deep groove stylus


• For contour/surface roughness measurement
ø3

Inspection certificate
creation ø1.2 3.2
ø4
23

21

60°
1 59 (6.5)
66.5

Tip radius: 2 μm
Inspection certificate
Tip material: Diamond
creation

L
12AAD562: 2x-long stylus*
• For contour/surface roughness measurement
ø3

ø1.2 3.2
ø4
14.5

12.5

°
40
1 129 (6.5)
136.5

Tip radius: 5 μm
Tip material: Diamond
*Measuring force is 4 mN and the Z1 measuring range and resolution is double that of the standard stylus.

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-24
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Formtracer Extreme
CS-5000CNC / CS-H5000CNC
SERIES 525 – CNC Form Measuring Instruments Technical Data
X1 axis
• High-accuracy stylus type CNC Surface Measuring Instrument that allows simultaneous measurement of Measuring range: 200 mm
Resolution: 0.00625 μm
surface roughness and form / contour. Scale type: Laser Holoscale
• The X1 and Z2 axes have maximum drive speeds of 40 mm/s and 200 mm/s, respectively. This Drive speed: Max. 40 mm/s (in CNC mode)
permits high-speed positioning that potentially offers a large increase in the throughput of multiple- 0 - 40 mm/s (in joystick control mode)
Measuring speed: 0.02 - 0.2 mm/s (surface roughness)
profile / multiple-workpiece measurement tasks. 0.02 - 2 mm/s (form/contour)
• Mitutoyo Laser Holoscales are incorporated in the X1 and Z1 axes to provide sufficiently high resolution Measuring direction: Forward / backward direction
for simultaneous measurement of form/contour and surface roughness, which is vital for batch working. Traverse straightness: CS-5000CNC:
(0.1+0.0015L) μm - standard stylus
• The active control method is employed for the Z1-axis detector to implement a wide-range (0.2+0.0015L) μm - 2X-long stylus
measurement capability wherein the variation in dynamic measuring force is restricted. CS-H5000CNC:
• The Z1 axis incorporates an anti-collision safety device to automatically stop the detector unit if it (0.05+0.0003L) μm - standard stylus
(0.1+0.0015L) μm - 2X-long stylus
collides with a workpiece or jig. Accuracy (at 20°C): CS-5000CNC: ±(0.3+0.002L) μm
• The CS-5000CNC model has an a axis, enabling continuous measurement over horizontal and inclined CS-H5000CNC: ±(0.16+0.001L) μm
surfaces by power-tilting the detector unit. L = measured length (mm)
Z1 axis
• Models with the Y-axis table installed allow greater coverage of larger workpieces and enable multiple Measuring range: 12 mm (with standard stylus)
workpieces to be measured at one setup. 24 mm (with 2X-long stylus)
• Supplied with the easy-to-operate Remote Box by which the user can control any movement by Resolution: CS-5000CNC:
0.004 μm (with standard stylus)
selecting the required axis using the two joysticks. 0.008 μm (with 2X-long stylus)
• Uses USB for communicating with the Data Processing / Analysis Unit (optional). CS-H5000CNC:
0.001 μm (with standard stylus)
0.002 μm (with 2X-long stylus)
Stylus movement: Arc
Scale type: Laser Holoscale
Accuracy (at 20°C): CS-5000CNC: ±(0.3+|0.02H|) μm
CS-H5000CNC: ±(0.07+|0.02H|) μm
Formtracer Extreme CS-H5000CNC H = measured height (mm)
Measuring force: 4 mN (with standard stylus)
0.75 mN (with 2X-long stylus)
Traceable angle: 60° for ascent, 60° for descent
(Depending on the workpiece surface
condition)
Face of stylus: Downward
Z2 axis (column unit)
Traverse range: 300 mm or 500 mm*
*Not for CS-H5000CNC
Resolution: 0.05 μm
Scale type: Reflective-type linear encoder
Drive speed: Max. 200 mm/s (in CNC mode)
0 - 50 mm/s (in joystick control mode)
Base size (W x D): 750 x 600 mm
Base material: Granite
Y axis
Measuring range: 200 mm
Resolution : 0.05 μm
Drive speed: Max.200 mm/s (in CNC mode)
0~50 mm/s (in joystick control mode)
Max.workpiece load: 20 kg
Traverse linearity: 0.5 μm / 200 mm
Accuracy (at 20ºC): ±(2+2L/100) μm
L L = measured length (mm)
Dimension (W x D x H): 800 x 620 x 1000 mm
(800 x 620 x 1200 mm: tall-column
type)
Mass: 240 kg (250 kg: tall-column type)

Remote box

Wide range detector employing active control technology.

L-25 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SPECIFICATIONS
Model CS-5000CNC
Code No. (100V - 120V) 525-721-1E 525-722-1E 525-723-1E 525-724-1E
Code No. (200V - 240V) 525-721-2E 525-722-2E 525-723-2E 525-724-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 300 mm
Software Y-axis table unit — Installed
FORMTRACEPAK a-axis unit — Installed — Installed
Enables control of the optional motor-driven Y-axis table and rotary
table for realizing efficient measurement automation. You can also
perform contour evaluation that allows free analysis of level differences, Model CS-5000CNC
angle, pitch, area and other characteristics based on surface roughness Code No. (100V - 120V) 525-741-1E 525-742-1E 525-743-1E 525-744-1E
data. In addition, you can create an original inspection certificate by
setting the print format to suit your particular requirements. Code No. (200V - 240V) 525-741-2E 525-742-2E 525-743-2E 525-744-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 500 mm
Y-axis table unit — Installed
a-axis unit — Installed — Installed

Model CS-H5000CNC
Code No. (100V - 120V) 525-761-1E 525-763-1E
Code No. (200V - 240V) 525-761-2E 525-763-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 300 mm
Y-axis table unit — Installed
a-axis unit —
ASLPAK
Aspherical lens analysis program
Stylus
Unit: mm

12AAD651: Standard-length stylus for small hole


Tip radius: 5 μm
Tip material: Diamond
12AAD543*1: Standard-length stylus
12AAJ037*2: Standard-length stylus
Tip radius: 5 μm
Tip material: Diamond

12AAD652: Standard-length stylus for extra-small


hole
Tip radius: 5 μm
12AAD544*1*2: Standard-length ball stylus Tip material: Diamond
Tip material: Sapphire

L
12AAD653: Standard-length eccentric stylus
12AAD545*1: Double-length stylus Tip radius: 5 μm
12AAJ039*2: Double-length stylus Tip material: Diamond
Tip radius: 5 μm, Tip material: Diamond

12AAJ041*2: Double-length stylus


Tip radius: 2 μm, Tip material: Diamond

12AAD546*1*2: Double-length ball stylus


Tip material: Sapphire

*1: Standard accessory for CS-5000CNC


*2: Standard accessory for CS-H5000CNC

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-26
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Styli
Compatible with SJ-410, SJ-500, SV-2100, SV-3100, SV-C3200, SV-C4500 series
11.5 10 60 14
Detector (0.75mN): 178-396-2
Technical Data
3.1 1. Standard stylus
Detector (4mN): 178-397-2

ø14
4
Ø1

12AAE882 (1 μm)*1
3.6
1.3

12AAE924 (1 μm)*2

Ø8
Ø7
Skid nosepiece
12AAC731 (2 μm)*1
Detector
4 12AAB355 12AAB403 (5 μm)*2
12AAB415 (10 μm)*2
178-396-2 Detector (0.75 mN) 12AAG202 50 mm extension rod 12AAE883 (250 μm)*1
178-397-2 Detector (4 mN) 12AAG203 100 mm extension rod 2. Double length for deep hole Unit: mm

12AAE898 (2 μm)*1
44.7 12AAE882 (1µm)* 12AAE914 (5 μm)*2
94.7
0.9 37.7 12AAE924 (1µm)** 3. For small hole
A 12AAC731 (2µm)* 87.7 12AAE898 (2µm)*
12AAE914 12AAC732
(5µm)** (2 μm)*1
12AAB403 (5µm)** 12AAB404 (5 μm)*2
( ): Tip radius
12AAB415 (10µm)**
7.6

Colour
12AAB416 (10 μm)*2
5.2

*Tip angle: 60° **Tip angle: 90°


Ø2.4

coding
Ø1.2 12AAE883 (250µm) 0.6
4. For small hole/double length for deep hole
3

Ø2.4
1.8
Detail-A ( ): Tip radius
60°/90° *Tip angle: 60° **Tip angle: 90° 12AAE892 (2 μm)*1
12AAE908 (5 μm)*2
1. Standard stylus 2. Double length for deep hole*3 5. For very small hole
12AAC733 (2 μm)*1
12AAB405 (5 μm)*2
0.6 44.4
0.6 94.4
12AAB417 (10 μm)*2
0.6 37.7
0.4

12AAC732 (2µm)* 0.6 87.7 6. For small hole


15
12AAB404 (5µm)** 30 12AAE884 (0.8 mm)
Ø2.4

Ø2.4
Ø0.6 Ø0.6
2.4
1.6
3.4

2.4
1.6

12AAB416 (10µm)** 7. For extra-small hole


Detail-A
60°/90° ( ): Tip radius 12AAC734 (2 μm)*1
Ø1.2
3.4
1.6

*Tip angle: 60° **Tip angle: 90°A 12AAE892 (2µm)*


Detail-A A Colour 12AAB406 (5 μm)*2
Ø1.2

coding 12AAE908 (5µm)**


(S=5/1)
( ): Tip radius 12AAB418 (10 μm)*2
8. For
*Tip angle: 60° **Tip angle:ultra-small
90° hole
3. For small hole 4. For small hole / double length for deep hole*3 12AAJ662 (250 µm)
9. For deep hole (double length)
0.4 44.2
93.8 12AAC740 (2 μm)*1
37.7 87.7 12AAB413 (5 μm)*2
12AAE88412AAB425 (0.8mm)
1.2

8.9 12AAC733 (2µm)* 41


(10 μm)*2
( ): Tip radius
12AAB405 (5µm)** 10. For deep hole (triple length)
Ø2.4
2.5

Ø0.3
12AAB417 (10µm)** 12AAC741 (2 μm)*1
1.2

( ): Tip radius
60°/90°
Colour *Tip angle: 60° **Tip angle: 90°
12AAB414 (5 μm)*2
A
Ø0.6

Detail-A Ball Ø1.6 12AAB426 (10 μm)*2


Ø1.2

Ø2.4

coding
(S=5/1)
11. For small slotted hole
5. For very small hole 6. For small hole*3*4 12AAE938 (2 μm)*1
12AAE940 (5 μm)*2

0.4 44.2 Tip radius 1 µm 2 µm 5 µm 10 µm 250 µm


37.7 No No notch
ø2.4

12AAC734 (2µm)* 8.5 Colour coding White Black Yellow


8.9 colour or colour
0.8

12AAB406 (5µm)**
Ø2.4

3.1

Ø0.3
2.5

12AAB418
Ball (10µm)**
ø0.5
() tip radius
ø0.3

60°/90° ( ): Tip radius A 37.7


0.8

Detail-A
Detail-A Colour *Tip angle: 60° **Tip angle: 90° 43.8 *1 60º tip angle
A *2 90º tip angle
Ø0.6

(S=5/1) coding
*3 For downward-facing measurement only
*4 Used for calibration, a standard step gauge
7. For extra-small hole 8. For ultra-small hole*3*4 (178-611 optional accessory) is also required.
L
94.7 144.7
0.9 87.7 0.9 137.7
Colour A 12AAC740 (2µm)*
Colour A 12AAC741 (2µm)*
coding 12AAB413 (5µm)**
coding 12AAB414 (5µm)**
12AAB425 (10µm)** 12AAB426 (10µm)**
7.6
5.2
7.6
5.2

Ø2.4
Ø2.4

( ): Tip radius ( ): Tip radius


Ø1.2 Ø1.2 *Tip angle: 60° **Tip angle: 90°
*Tip angle: 60° **Tip angle: 90°
Detail-A Detail-A
60°/90° 60°/90°

9. For deep hole (double length)*3 10. For deep hole (triple length)*3

0.6 94.4
0.6 87.7
12AAE938 (2µm)*
45
12AAE940 (5µm)**
1.6

Ø0.3

( ): Tip radius
Ø0.6
0.4

*Tip angle: 60° **Tip angle: 90°


Ø1.2

Ø2.4

Detail-A A

11. For small slotted hole*3

L-27 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
44.7
Technical Data 0.9 37.7
95.2
87.7 12AAE893 (
1. For deep groove (10 mm) 12AAC735 (2µm)*
Colour 12AAB409 (5µm)** 12AAE909 (
12AAC735 (2 μm)*1 A

14.2

Ø2.4
( ): Tip radius

13
coding
12AAB409 (5 μm)*2 12AAB421 (10µm)** Ø2.4

23
21.8
*Tip angle: 60°

5.2
( ): Tip radius
12AAB421 (10 μm)*2 Detail-A Ø1.2
*Tip angle: 60° **Tip angle: 90° n1.2
2. For deep groove (20 mm) / double length for deep hole 60°/90°
12AAE893 (2 μm)*1
12AAE909 (5 μm)*2 1. For deep groove (10 mm) 2. For deep groove (20 mm)/double length for deep hole*4
3. For deep groove (20 mm)
12AAC736 (2 μm)*1 45.2
12AAB408 (5 μm)*2 0.9 37.7
12AAB420 (10 μm)*2 12AAC736 (2µm)*

Ø2.4
4. For deep groove (40 mm) 37.7 12AAB408 (5µm)** 12AAE895 (2µm)*

Ø2.4
24.2
23
12AAE895 (2 μm)*1 44.7
12AAB420 (10µm)** 12AAE911 (5µm)**
Colour ( ): Tip radius

43.8
12AAE911 (5 μm)*2 A

42.6
coding ( ): Tip radius Ø2.4 *Tip angle: 60° **Tip angle: 90°
Ø1.2 *Tip angle: 60° **Tip angle: 90°
5. For deep groove (30 mm)

5.2
Detail-A
60°/90°
12AAC737 (2 μm)*1 Ø1.2
12AAB407 (5 μm)*2
12AAB419 (10 μm)*2 3. For deep groove (20 mm)*3 4. For deep groove (40 mm)*3
6. For deep groove (30 mm) / double length for deep hole
12AAE894 (2 μm)*1 93.8
12AAE910 (5 μm)*2 87.7

Ø2.4
37.7
Ø2.4
7. For gear tooth 45.2
12AAB339 (2 μm)*1
31.8
33

12AAC737 (2µm)* 12AAE894 (2

Ø3
A
12AAB410 (5 μm)*1
5.2

12AAE910 (5

36.5
Colour
12AAB407 (5µm)**

35
12AAB422 (10 μm)*1 coding ( ): Tip radius
12AAB419 (10µm)**

5.2
Detail-A *Tip angle: 60° **
8. For gear tooth/double length for deep hole Ø1.2 ( ): Tip radius Ø1.2
12AAE896 (2 μm)*1 60°/90° *Tip angle: 60° **Tip angle: 90°
12AAE912 (5 μm)*1
5. For deep groove (30 mm)*3 6. For deep groove (30 mm)*3/double length for deep hole
9. For rolling circle waviness surface
12AAB338 (0.8 mm)
93.8
10. For rolling circle waviness/double length for deep hole 43.8 87.7

12AAE886 (250 µm) 37.7

60°
12AAE896 (2µm)*
11. For knife-edge detector 12AAB339 (2µm)*
60°

12AAE912 (5µm)*
6.4

Ø3
12AAC738 (2 μm)*1 Colour 12AAB410 (5µm)** ( ): Tip radius
7.6

7
12AAB411 (5 μm)*2 12AAB422 (10µm)**
36.5

A
6.7
coding
35
Ø2.4

Ø1
12AAB423 (10 μm)*2 Detail-A .2 ( ): Tip radius
60° *Tip angle: 60° **Tip angle: 90°
/90
12. For corner hole/double length for deep hole ° Ø1
.2
12AAM601 (2 μm)*1
12AAM603 (5 μm)*1 7. For gear tooth 8. For gear tooth*3/double length for deep hole
13. For eccentric arm
12AAC739 (2 μm)*1
12AAB412 (5 μm)*2
44.7 94.7
12AAB424 (10 μm)*2
0.9 37.7 0.9 87.7
14. For bottom surface 12AAB338 (0.8mm) 12AAE886
( ): Tip radius
12AAE899 (2 μm)*1 ( ): Tip radius
5.2
7.6

12AAE915 (5 μm)*2
Ø2.4

Ball Ø1.588
Ø2.4

Ø1.2
Ø1.2
7.6

6.4
5.2

Tip radius 1 µm 2 µm 5 µm 10 µm 250 µm


No No notch
Colour coding White Black Yellow 9. For rolling circle waviness surface*4 10. For rolling circle waviness*3/double length for deep hole*4
colour or colour
L
() tip radius 93.8
*1 60º tip angle 44.7
*2 90º tip angle 0.9 37.7 12AAC738 (2µm)* 87.7

*3 For downward-facing measurement only Colour


A 12AAB411 (5µm)**
12AAB423 (10µm)**
60°

coding
*4 Used for calibration, a standard step gauge
7.6

( ): Tip radius
Ø2.4

(178-611 optional accessory) is also required. Ø1.2 *Tip angle: 60° **Tip angle: 90°
ø2.4

ø 1.
60°/90° 2
6.4
7.6

60°
Detail-A

11. For knife-edge detector 12. For corner hole*3/double length for deep hole

45.2
0.9 37.7 12AAC739 (2µm)*
Ø2.4

12AAE899 (2µm)*
7.6

10 44.3
A 12AAB412 (5µm)** 0.5 37.7 12AAE915 (5µm)**
12AAB424 (10µm)** ( ): Tip radius
Ø2.4

Ø1.2
( ): Tip radius *Tip angle: 60° **Tip angle: 9
60°/90°
6.2
5

25°

*Tip angle: 60° **Tip angle: 90°


Ø2.4

Colour Ø1
coding 60°/90°
Detail-A

13. For eccentric arm*3 14. For bottom surface

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-28
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Quick Guide to Precision Surftest (Surface Roughness Testers)
Measuring Instruments

L-29
L

L-30
Contracer CV-1000 / CV-2000
SERIES 218 – Contour Measuring Instruments
• A digital arc scale is equipped in the Z-axis detecting unit. This gives you a wider range of measurement Technical Data
with higher resolution. No more reliance on measurement magnification. X1 axis
• A data analysis system (PC system and FORMTRACEPAK software) is available. Measuring range: 50 mm (CV-1000) or
100 mm (CV-2000)
• The CV-1000 is portable and can be carried to the machine shop for measurement of large workpieces. Resolution: 0.2 μm
Scale type: Reflective-type linear encoder
Drive speed: 0.2, 1 mm/s and manual
Measuring speed: 0.2, 0.5 mm/s
Measuring direction: Backward
Traverse straightness: 3.5 μm / 50 mm (CV-1000),
3.5 μm / 100 mm (CV-2000) with the
X1 axis in horizontal orientation
Contracer CV-1000N2 Accuracy (at 20°C): ±(3.5+2L/100) μm, L = Drive length (mm)
Inclination range: ±45° (CV-2000)
Z2 axis (column, CV-2000 only)
Column type: Power drive (S4 type) or Manual (M4
type)
Vertical travel: 250 mm (S4 type), 320 mm (M4 type)
Drive speed: 1 - 5 mm/s and manual
Z1 axis (detector unit)
Measuring range: 25 mm (CV-1000) or 40 mm (CV-2000)
Resolution: 0.4 μm (CV-1000) or 0.5 μm (CV-2000)
Scale type: Arc encoder
Accuracy (at 20°C): ±(3.5+I4HI/25) μm, H: measurement
height from the horizontal position (mm)
Stylus movement: Arc
Stylus orientation: Downward
Measuring force: 10 - 30 mN
Traceable angle: Ascent: 77°, descent: 87° using the
standard stylus provided and
Contracer CV-2000M4 depending on the surface roughness
Stylus tip Carbide, R25 μm
Base size (W x H): 600 x 450 mm (CV-2000)
Base material: Granite (CV-2000)
Mass: 5 kg (CV-1000N2),
115 kg (CV-2000M4),
130 kg (CV-2000S4)
Power supply: 100 - 240V AC ±10%, 50/60Hz

Arc scale on the Z-axis


Light emission device

Arc scale
Receiver IC

Contracer CV-2000S4

L-31 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories SPECIFICATIONS
218-024: Column stand for CV-1000 Model CV-1000N2 CV-2000M4 CV-2000S4
(vertical travel: 320 mm, inclination: ±45°) Code No. (mm) 218-611E 218-631E 218-632E
£2960.00
Code No. (inch/mm) 218-621E 218-641E 218-642E
218-001: Cross-travel table (XY range: 100 x 50 mm)
£1610.00 X1-axis measuring range 50 mm 100 mm
218-011: Cross-travel table (XY range: 4" x 2") Z1-axis measuring range 25 m 40 mm
£1880.00 Z2-axis vertical travel — 320 mm 250 mm
218-041: Cross-travel table (XY range: 50 x 25 mm)
£1980.00
218-051: Cross-travel table (XY range: 2" x 1")
£1850.00
218-002: Rugged table SYSTEM DIAGRAM
£1070.00
176-107: Holder with clamp
£148.00
218-003: Rotary vice (heavy-duty type)
£986.00
172-144: Rotary vice
£533.00 Contracer CV-1000
172-234: V-block with clamp (max. workpiece ø50 mm) Contracer
£259.00 CV-2000
172-378: V-block with clamp (max. workpiece ø25 mm)
£194.00
172-197: Swivel centre support
£348.00
172-142: Centre support
£509.00 218-024
172-143: Centre support riser
£205.00
178-023: Vibration isolator
£2530.00
178-024: Vibration isolator stand
£647.00 178-023
998862: Pin gauge unit for calibration (mm)
£204.00
998861: Pin gauge unit for calibration (inch)
£204.00 218-041 (mm) 218-001 (mm) 218-002
218-051 (inch) 218-011 (inch)
178-024

172-197 176-107
218-003 172-144 172-142 172-378
172-234

172-143
L

CV-1000N2 can be attached to the optional column stand.

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-32
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Contracer CV-3200 / CV-4500
SERIES 218 – Contour Measuring Instruments
• Dramatically increased drive speed (X1 axis: 80 mm/s, Z2 axis: 30 mm/s) further reduces total Technical Data
measurement time. X1 axis
• In order to maintain the traverse straightness specification for an extended period of time, Mitutoyo has Resolution: 0.05 μm
Scale type: Linear encoder
adopted highly rigid ceramic guides that combine the characteristics of smallest secular change and Drive speed: 0 - 80 mm/s and manual
remarkable resistance to abrasion. Measuring speed: 0.02 - 5 mm/s
• The drive unit (X1 axis) and column (Z2 axis) are equipped with high-accuracy linear encoders (ABS type Measuring direction: Forward/backward
Traverse straightness: 0.8 μm / 100 mm, 2 μm / 200 mm with
on Z2 axis). This improves reproducibility of continuous automatic measurement of small holes in the the X1 axis in horizontal orientation
vertical direction and repeated measurement of parts which are difficult to position. Accuracy (at 20°C): ±(0.8+0.01L) μm
• A newly designed straight arm has reduced interference on the workpiece and expanded the (CV-3200 / 4500 S4, H4, W4)
±(0.8+0.02L) μm
measurement range in the Z1 axis (height) direction. (CV-3200 / 4500S8, H8, W8)
• One-touch mounting and removal of the arm. L = drive length (mm)
• Designed to handle workpieces calling for high accuracy Inclination range: ±45°
Z2 axis (column)
Resolution: 1 μm
CV-4500 only: Scale type: ABSOLUTE linear encoder
Drive speed: 0 - 30 mm/s and manual
• With the addition of a new function for continuously measuring top and bottom faces, the variable Z1 axis (detector unit)
measuring force function has become more useful, enabling a wide variety of efficient, high-precision Measuring range: ±30 mm
measurements. Resolution: 0.04 μm (CV-3200)
0.02 μm (CV-4500)
• When combined with the double cone end stylus (a new product with diametrically opposed contact Scale type: Rotary arc encoder
points), the instrument can continuously measure in the upward and downward directions without the Accuracy (at 20°C): ±(1.6+I2HI/100) μm (CV-3200)
need to change the arm orientation or reset the workpiece fixturing. ±(0.8+I2HI/100) μm (CV-4500)
H: measurement height from the horizontal
• The measuring force can be switched among five levels (upward and downward) from the data- position (mm)
processing program (Formtracepak). Stylus orientation: Upward / downward
Measuring force: 30 mN (CV-3200)
10, 20, 30, 40, 50 mN (CV-4500
specified from the data-processing
program Formtracepak)
Traceable angle: Ascent: 77°, descent: 83° using the
standard stylus provided and
depending on the surface roughness
Stylus tip Carbide, R25 μm (CV-3200)
CV-4500 double cone end stylus
Base material: Granite
Mass
Main unit: See table
Controller unit: 14 kg
Remote control box: 0.9 kg
Contracer CV-3200S4 Power supply: 100 - 120V AC ±10%,
200 - 240V AC ±10%, 50/60 Hz
Power consumption: 400 W (main unit only)

Combined Calibration Gauge


• A dedicated calibration gauge enables the user to calibrate
the instrument for Z-axis gain, symmetry, stylus-tip radius,
etc., in a single procedure.

Simplified CNC Function


With support for a wide range of optional peripherals designed for use with the CNC models enables
automatic measurement.

Using Y-axis table Using rotary table q1 Using rotary table q2

L-33 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SPECIFICATIONS
Model CV-3200S4 CV-3200H4 CV-3200W4
Code No. (mm) 218-481E 218-482E 218-483E
Code No. (inch) 218-491E 218-492E 218-493E
Model CV-4500S4 CV-4500H4 CV-4500W4
Code No. (mm) 218-441E 218-442E 218-443E
Software Code No. (inch) 218-451E 218-452E 218-453E
FORMTRACEPAK V5 X1-axis measuring range 100 mm
Dimensions (main unit, W x D x H) 756 x 482 x 966 mm 756 x 482 x 1166 mm 1156 x 482 x 1176 mm
Measuring control
screen Mass (main unit) 140 kg 150 kg 220 kg

Model CV-3200S8 CV-3200H8 CV-3200W8


Code No. (mm) 218-486E 218-487E 218-488E
Code No. (inch) 218-496E 218-497E 218-498E
Model CV-4500S8 CV-4500H8 CV-4500W8
Code No. (mm) 218-446E 218-447E 218-448E
Code No. (inch) 218-456E 218-457E 218-458E
X1-axis measuring range 200 mm
Dimensions (main unit, W x D x H) 756 x 482 x 966 mm 756 x 482 x 1166 mm 1156 x 482 x 1176 mm
Mass (main unit) 140 kg 150 kg 220 kg

CV-3200S4 / CV-4500S4 CV-3200S8 / CV-4500S8


Vertical travel: 300 mm powered Vertical travel: 300 mm powered
Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm

Automatic circle/line
application function

CV-3200H4 / CV-4500H4 CV-3200H8 / CV-4500H8


Vertical travel: 500 mm powered Vertical travel: 500 mm powered
Granite base size (W x D): 600 x 450 mm Granite base size (W x D): 600 x 450 mm

Data 1 Data 2 Data composition


function

Data composition L

CV-3200W4 / CV-4500W4 CV-3200W8 / CV-4500W8


Vertical travel: 500 mm powered Vertical travel: 500 mm powered
Granite base size (W x D): 1000 x 450 mm Granite base size (W x D): 1000 x 450 mm

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-34
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Contracer Extreme
CV-3000CNC / CV-4000CNC
SERIES 218 – CNC Contour Measuring Instruments Technical Data
X1 axis
• High-accuracy CNC contour/form measuring instrument. Measuring range: 200 mm
Resolution: 0.05 μm
• The X1, Y and Z2 axes have a maximum drive speed of 200 mm/s, which permits high-speed Scale type: Reflective-type linear encoder
positioning that potentially offers a large increase in the throughput of multiple-profile / multiple- Drive speed: 200 mm/s (max., CNC)
workpiece measurement tasks. 0 - 60 mm/s (joystick)
Measuring speed: 0.02 - 2 mm/s
• For models with the α axis, it is possible to perform continuous measurement over horizontal and Measuring direction: Forward/backward
inclined surfaces by power-tilting the detector unit. Traverse straightness: 2 μm / 200 mm, with the X1 axis in
• The drive unit of the CV-4000CNC series is equipped with a Laser Hologage detector giving excellent horizontal orientation
Accuracy (at 20°C): ±(1+4L/200) μm (CV-3000CNC),
narrow / wide range accuracy and resolution in the Z1 axis. ±(0.8+4L/200) μm (CV-4000CNC)
• For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, L = drive length (mm)
etc., through positioning in the Y-axis direction. a axis
Inclination angle: -45° (CCW) to +10° (CW)
• Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions. Resolution: 0.000225°
• The Z1 axis incorporates an anti-collision safety device to automatically stop the detector unit if it Inclination: 1 rpm
collides with a workpiece or jig. Z2 axis (column)
Vertical travel: 300 mm or 500 mm
• Supplied with an easy-to-operate Remote Box, on which the user can make any movement by selecting Resolution: 0.05 μm
the required axis using the two joysticks. The current axis selection is easily identified by the icon on the Scale type: Reflective-type linear encoder
key top. Drive speed: 200 mm/s (max., CNC)
0 - 60 mm/s (joystick)
• Communication with the Data Processing / Analysis section is via USB. Base size (W x H): 750 x 600 mm
Base material: Granite
Z1 axis (detector unit)
Measuring range: ±25 mm
Resolution: 0.2 μm (CV-3000CNC),
0.05 μm (CV-4000CNC)
Scale type: Linear encoder (CV-3000CNC)
Laser Hologage (CV-4000CNC)
Accuracy (at 20°C): ±(2+I4HI/100) μm (CV-3000CNC)
±(0.8+I0.5HI/25) μm (CV-4000CNC)
H: measurement height from the horizontal
Contracer Extreme
position (mm)
CV-3000CNC
Stylus movement: Arc
Stylus orientation: Upward / downward
Measuring force: 30 mN
Traceable angle: Ascent: 70°, descent: 70° (using the
standard stylus provided and
depending on the surface roughness)
Stylus tip Carbide, R25 μm
Y axis
Measuring range: 200 mm
Resolution: 0.05 μm
Drive speed: Max.200 mm/s (in CNC mode)
0~60 mm/s (in joystick control mode)
Max. table loading: 20 kg
Traverse straightness: 2 μm / 200 mm
Accuracy (at 20ºC): ±(2+2L/100) μm, L = length between
arbitrary two point (mm)
Mass: 240 kg (250 kg tall-column type), the
Y-axis table and a vibration isolation
stand are excluded
Power supply: 100 - 240VAC ±10%, 50/60Hz
L Power consumption: 500 W (main unit only)

Hologage system
Mitutoyo's innovative Laser Hologage technology provides
near interferometer-grade accuracy using the interference
phenomenon of diffracted light, coupled with a resolution of
0.05 μm over the entire detecting range of 50 mm.
Detector

Beam splitter
Mirror
Mirror

Scale

Mirror Mirror

Beam splitter
Laser diode

L-35 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
SPECIFICATIONS
Model CV-3000CNC
Code No. (100V - 120V) 218-521-1E 218-522-1E 218-523-1E 218-524-1E
Code No. (200V - 240V) 218-521-2E 218-522-2E 218-523-2E 218-524-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 300 mm
Software Y-axis table unit*1 — Installed
FORMTRACEPAK V5 a-axis unit — Installed — Installed
Vibration isolation stand*2 Installed
Measuring control Granite base size (W x D) 750 x 600 mm
screen
Dimensions (main unit, W x D x H) 800 x 620 x 1000 mm
Mass (main unit) 240 kg

Model CV-3000CNC
Code No. (100V - 120V) 218-541-1E 218-542-1E 218-543-1E 218-544-1E
Code No. (200V - 240V) 218-541-2E 218-542-2E 218-543-2E 218-544-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 500 mm
Y-axis table unit*1 — Installed
a-axis unit — Installed — Installed
Vibration isolation stand*2 Installed
Granite base size (W x D) 750 x 600 mm
Dimensions (main unit, W x D x H) 800 x 620 x 1200 mm
Mass (main unit) 250 kg

Model CV-4000CNC
Code No. (100V - 120V) 218-561-1E 218-562-1E 218-563-1E 218-564-1E
Code No. (200V - 240V) 218-561-2E 218-562-2E 218-563-2E 218-564-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 300 mm
Y-axis table unit*1 — Installed
a-axis unit — Installed — Installed
Vibration isolation stand*2 Installed
Automatic circle/line
application function Granite base size (W x D) 750 x 600 mm
Dimensions (main unit, W x D x H) 800 x 620 x 1000 mm
Mass (main unit) 240 kg

Model CV-4000CNC
Code No. (100V - 120V) 218-581-1E 218-582-1E 218-583-1E 218-584-1E
Code No. (200V - 240V) 218-581-2E 218-582-2E 218-583-2E 218-584-2E
X1-axis measuring range 200 mm
Z2-axis vertical travel 500 mm
Data 1 Data 2 Data composition Y-axis table unit*1 — Installed
function
a-axis unit — Installed — Installed
Data composition Vibration isolation stand*2 Installed L
Granite base size (W x D) 750 x 600 mm
Dimensions (main unit, W x D x H) 800 x 620 x 1200 mm
Mass (main unit) 250 kg

*1 Y-axis table unit *2 Vibration isolation stand


Measuring range: 200 mm Vibration isolation
Resolution : 0.05 μm mechanism: Diaphragm air spring
Scale unit: Reflective-type linear encoder Natural frequency: 2.5 - 3.5 Hz
Drive speed: Max. 200 mm/s (CNC) Damping mechanism: Orifice
0 - 50 mm/s (joystick) Levelling mechanism: Automatic control with mechanical valves
Max. loading capacity: 20 kg Air supply pressure: 390 kPa
Traverse straightness: 0.5 μm / 200 mm (surface roughness) Max. loading capacity: 350 kg
2 μm / 200 mm (contour) Dimensions (W x D x H): 1000 x 895 x 718 mm
Accuracy (at 20°C): ±(2+2L/100) μm, contour mode Mass: 290 kg
L: Dimension between two measured points (mm)
Table size: 200 x 200 mm
Dimensions (W x D x H): 320 x 646 x 105 mm
Mass: 35 kg

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-36
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Arms and Styli
For CV-1000 and CV-2000
Styli Arms
Single bevel Cross ground Cone
ø3 ø3 ø3 ø8

H H H
H 15
Stylus 155

Tip angle: 12° Tip angle: 20° Tip angle: 20°


Tip radius: 25 μm Tip radius: 25 μm Tip radius: 25 μm
Tip material: Carbide Tip material: Carbide Tip material: Carbide
Straight type

Cone Knife edge Ball


ø8
ø3 ø3 ø3

15
H 155
H H H 40
Stylus

Tip angle: 30° (SPH-79: 50º) Tip angle: 20° Ball diameter: 1 mm
Tip radius: 25 μm Edge width: 3 mm Tip material: Carbide
Tip material: Carbide, Sapphire (SPH-79: Tip radius: 25 μm Eccentric type
Diamond) Tip material: Carbide
ø8

Small hole: Small hole: Small hole:


H
932693/12AAE873 932694/12AAE874 932695/12AAE875 95
25
ø6 145
ø6 ø8

ø1.6 ø3 ø4 H
Stylus
H 50 50 40 0
12.5 H 20 H 5
For small-hole stylus
932693 12AAE873 932694 12AAE874 932695 12AAE875
Tip shape: Single Bevel cone Tip shape: Single Bevel cone Tip shape: Single Bevel cone Arm No. Code No. Compatible stylus No. H (mm)
Tip angle: 20° 30º Tip angle: 20° 30º Tip angle: 20° 30º Straight type
Tip radius: 25 μm 25 μm Tip radius: 25 μm 25 μm Tip radius: 25 μm 25 μm AB-51 935111 SPH-5x 6
Tip material: Carbide Carbide Tip material: Carbide Carbide Tip material: Carbide Carbide
AB-61 935112 SPH-6x 12
AB-71* 935113 SPH-7x 20
Stylus No. Code No. Compatible arm No. H (mm) Stylus No. Code No. Compatible arm No. H (mm) AB-81 935114 SPH-8x 30
AB-91 935115 SPH-9x 42
Single-bevel stylus carbide-tipped Cone stylus carbide-tipped tip angle 30º
Eccentric type
SPH-51 354882 AB-51, 52 6 SPH-56 12AAA566 AB-51, 52 6
AB-52 935116 SPH-5x 6
SPH-61 354883 AB-61, 62 12 SPH-66 12AAA567 AB-61, 62 12
AB-62 935117 SPH-6x 12
SPH-71* 354884 AB-71, 72 20 SPH-76 12AAA568 AB-71, 72 20
AB-72 935118 SPH-7x 20
SPH-81 354885 AB-81, 82 30 SPH-86 12AAA569 AB-81, 82 30
AB-82 935119 SPH-8x 30
SPH-91 354886 AB-91, 92 42 SPH-96 12AAA570 AB-91, 92 42
AB-92 935120 SPH-9x 42
Cross-ground stylus carbide-tipped Knife-edge stylus carbide-tipped
Small hole
SPH-52 354887 AB-51, 52 6 SPH-54 354897 AB-51, 52 6
SP-11, 31 0.4
SPH-62 354888 AB-61, 62 12 SPH-64 354898 AB-61, 62 12
AB-11 9351216 SP-12, 32 1
L SPH-72 354889 AB-71, 72 20 SPH-74 354899 AB-71, 72 20
SP-13, 33 2.5
SPH-82 354890 AB-81, 82 30 SPH-84 354900 AB-81, 82 30
*Supplied as standard
SPH-92 354891 AB-91, 92 42 SPH-94 354901 AB-91, 92 42
Cone stylus carbide-tipped tip angle 20º Ball stylus carbide-tipped
SPH-57 12AAE865 AB-51, 52 6 SPH-55 354902 AB-51, 52 6
SPH-67 12AAE866 AB-61, 62 12 SPH-65 354903 AB-61, 62 12
SPH-77 12AAE867 AB-71, 72 20 SPH-75 354904 AB-71, 72 20
SPH-87 12AAE868 AB-81, 82 30 SPH-85 354905 AB-81, 82 30
SPH-97 12AAE869 AB-91, 92 42 SPH-95 354906 AB-91, 92 42
Cone stylus sapphire-tipped tip angle 30º Small-hole stylus carbide-tipped one-sided cut
SPH-53 354892 AB-51, 52 6 SP-11 932693 0.4
SPH-63 354893 AB-61, 62 12 SP-12 932694 AB-11 1
SPH-73 354894 AB-71, 72 20 SP-13 932695 2.5
SPH-83 354895 AB-81, 82 30 Small-hole stylus carbide-tipped cone
SPH-93 354896 AB-91, 92 42 SP-31 12AAE873 0.4
Cone stylus diamond-tipped tip angle 50º SP-32 12AAE874 AB-11 1
SPH-79 355129 AB-71, 72 20 SP-33 12AAE875 2.5
*Supplied as standard

L-37 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
For CV-3200 and CV-4500
Arms Styli
Double cone Small hole: SPH-41 Small hole: SPH-42
ø3
20 ø4.8 ø5
57.5
ø8
ø3
ø1.6
55 55

218* H
H
H
0.4
Tip shape: Single 1 Tip shape: Single
Tip angle: 30° Tip angle: 20° Tip angle: 20°
Tip radius: 25 μm Tip radius: 25 μm Tip radius: 25 μm
Tip material: Carbide Tip material: Carbide Tip material: Carbide
Straight type
Small hole: SPH-43 Double small-hole arm stylus: SPHW-31
20
ø8 57.5
ø4
20
ø8
55
218*3

275
H Tip shape: Single ø4
2.5 Tip angle: 20° ø1.6
40 Tip shape: Cone
Tip radius: 25 μm H
Tip angle: 30°
Eccentric type Tip material: Carbide
Magnified view
Tip radius: 25 μm
of the tip Tip material: Carbide

57.5
20 Double small-hole arm stylus: SPHW-32 Double small-hole arm stylus: SPHW-33
ø8

20 20
218 ø8
ø8

275 275
ø5 ø4

For small-hole stylus


ø3
Tip shape: Cone Tip shape: Cone
H Tip angle: 30° H
Tip angle: 30°
Tip radius: 25 μm Tip radius: 25 μm
Arm No. Code No. Compatible stylus No. Magnified view
Tip material: Carbide Magnified view
Tip material: Carbide
of the tip of the tip
Straight type
SPH-5x, 6x, 7x, 8x, 9x
AB-31*1 12AAM101 Stylus No. Code No. Compatible arm No. H (mm) Stylus No. Code No. Compatible arm No. H (mm)
SPHW*2-56, 66, 76
Eccentric type Double-cone stylus *4 Cone stylus carbide-tipped tip angle 20º (see page opposite)
SPH-5x, 6x, 7x, 8x, 9x SPHW-56 12AAM095*5 20 SPH-57 12AAE865 6
AB-32*3 12AAM102
SPHW*2-56, 66, 76 SPHW-66 12AAM096 AB-31, 32 32 SPH-67 12AAE866 12
Small hole SPHW-76 12AAM097 48 SPH-77 12AAE867 AB-31, 32 20
AB-33 12AAM103 SPH-41, 41, 43 Single-bevel stylus carbide-tipped SPH-87 12AAE868 30
*1 Supplied as standard SPH-51 354882 6 SPH-97 12AAE869 42
*2 Stylus for CV-4500 series
*3 One-sided cut stylus SPH-71(standard accessory) mounting SPH-61 354883 12 Cone stylus diamond-tipped tip angle 50º (see page opposite)
SPH-71 354884*6 AB-31, 32 20 SPH-79 355129 AB-31, 32 20
SPH-81 354885 30 Knife-edge stylus carbide-tipped (see page opposite)
SPH-91 354886 42 SPH-54 354897 6
Cross-ground stylus carbide-tipped (see page opposite) SPH-64 354898 12
SPH-52 354887 6 SPH-74 354899 AB-31, 32 20
SPH-62 354888 12 SPH-84 354900 30 L
SPH-72 354889 AB-31, 32 20 SPH-94 354901 42
SPH-82 354890 30 Ball stylus carbide-tipped (see page opposite)
SPH-92 354891 42 SPH-55 354902 6
Cone stylus sapphire-tipped tip angle 30º (see page opposite) SPH-65 354903 12
SPH-53 354892 6 SPH-75 354904 AB-31, 32 20
SPH-63 354893 12 SPH-85 354905 30
SPH-73 354894 AB-31, 32 20 SPH-95 354906 42
SPH-83 354895 30 Small-hole stylus*7
SPH-93 354896 42 SPH-41 12AAM104 2
Cone stylus carbide-tipped tip angle 30º (see page opposite) SPH-42 12AAM105 AB-33 4
SPH-56 12AAA566 6 SPH-43 12AAM106 6.5
SPH-66 12AAA567 12 Double small-hole arm stylus*8 (integrated arm and stylus)
SPH-76 12AAA568 AB-31, 32 20 only for CV-4500
SPH-86 12AAA569 30 SPHW-31 12AAM108 2.4
SPH-96 12AAA570 42 SPHW-32 12AAM109 — 5
*4 Stylus for CV-4500 series SPHW-33 12AAM110 9
*5 Standard accessory of CV-4500 series *7 Styli SPH-21, 22, and 23 for CV-3100/4100 series are not available.
*6 Standard accessory of CV-3200 series *8 Arm stylus for CV-4500 series

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-38
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Arms and Styli
For CV-3000CNC, CV-4000CNC, SV-C3000CNC and SV-C4000CNC
Styli Arms
Single bevel Cross ground Cone
ø3 ø3 ø3

ø8
H H H
H 15
Stylus 185

Tip angle: 12° Tip angle: 20° Tip angle: 20°


Tip radius: 25 μm Tip radius: 25 μm Tip radius: 25 μm
Tip material: Carbide Tip material: Carbide Tip material: Carbide
Straight type

Cone Knife edge Ball

ø8
ø3 ø3 ø3

15
H H 185
H
H 40
Stylus

Tip angle: 30° (SPH-79: 50º) Tip angle: 20° Ball diameter: 1 mm
Tip radius: 25 μm Edge width: 3 mm Tip material: Carbide
Tip material: Carbide, Sapphire (SPH-79: Tip radius: 25 μm Eccentric type
Diamond) Tip material: Carbide

Small hole: 12AAE297 Small hole: 12AAE298 Small hole: 12AAE299

ø8
ø3
Stylus 15
ø5

ø4
ø4

130
ø1.6

ø3

15
H H H 55
13 55 20 55

For small-hole stylus


Tip shape: Single bevel Tip shape: Single bevel Tip shape: Single bevel
Tip angle: 20° Tip angle: 20° Tip angle: 20° Arm No. Code No. Compatible stylus No. H (mm)
Tip radius: 25 μm Tip radius: 25 μm Tip radius: 25 μm Straight type
Tip material: Carbide Tip material: Carbide Tip material: Carbide ABH-53 12AAE294 SPH-5x 6
ABH-63 12AAE295 SPH-6x 12
ABH-71* 996506 SPH-7x 20
Stylus No. Code No. Compatible arm No. H (mm) Stylus No. Code No. Compatible arm No. H (mm) ABH-81 996507 SPH-8x 30
ABH-91 996508 SPH-9x 42
Single-bevel stylus carbide-tipped Cone stylus carbide-tipped tip angle 30º
Eccentric type
SPH-51 354882 ABH-52, 53 6 SPH-56 12AAA566 ABH-52, 53 6
ABH-52 996509 SPH-5x 6
SPH-61 354883 ABH-62, 63 12 SPH-66 12AAA567 ABH-62, 63 12
ABH-62 996510 SPH-6x 12
SPH-71* 354884 ABH-71, 72 20 SPH-76* 12AAA568 ABH-71, 72 20
ABH-72 996511 SPH-7x 20
SPH-81 354885 ABH-81, 82 30 SPH-86 12AAA569 ABH-81, 82 30
ABH-82 996512 SPH-8x 30
SPH-91 354886 ABH-91, 92 42 SPH-96 12AAA570 ABH-91, 92 42
ABH-92 996513 SPH-9x 42
Cross-ground stylus carbide-tipped Knife-edge stylus carbide-tipped
Small hole
SPH-52 354887 ABH-52, 53 6 SPH-54 354897 ABH-52, 53 6
ABH-21 12AAE296 SPH-2x —
SPH-62 354888 ABH-62, 63 12 SPH-64 354898 ABH-62, 63 12
*Supplied as standard
L SPH-72 354889 ABH-71, 72 20 SPH-74 354899 ABH-71, 72 20
SPH-82 354890 ABH-81, 82 30 SPH-84 354900 ABH-81, 82 30
SPH-92 354891 ABH-91, 92 42 SPH-94 354901 ABH-91, 92 42
Cone stylus carbide-tipped tip angle 20º Ball stylus carbide-tipped
SPH-57 12AAE865 ABH-52, 53 6 SPH-55 354902 ABH-52, 53 6
SPH-67 12AAE866 ABH-62, 63 12 SPH-65 354903 ABH-62, 63 12
SPH-77 12AAE867 ABH-71, 72 20 SPH-75 354904 ABH-71, 72 20
SPH-87 12AAE868 ABH-81, 82 30 SPH-85 354905 ABH-81, 82 30
SPH-97 12AAE869 ABH-91, 92 42 SPH-95 354906 ABH-91, 92 42
Cone stylus sapphire-tipped tip angle 30º Small-hole stylus carbide-tipped cone
SPH-53 354892 ABH-52, 53 6 SPH-21 12AAE297 0.4
SPH-63 354893 ABH-62, 63 12 SPH-22 12AAE298 ABH-21 1
SPH-73 354894 ABH-71, 72 20 SPH-23 12AAE299 2.5
SPH-83 354895 ABH-81, 82 30 *Supplied as standard
SPH-93 354896 ABH-91, 92 42
Note: Any specified arm and stylus other than those listed above can be
Cone stylus diamond-tipped tip angle 50º custom made to special order.
SPH-79 355129 ABH-52, 53 20
*Supplied as standard

L-39 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories
For Surftest, Formtracer and Contracer
Rotary vice 3-axis adjustment table
• Two-slide jaw type. This table helps make the alignment adjustments required when
• Max. workpiece size: ø60 mm measuring cylindrical surfaces. The corrections for the pitch
• Resolution: 1° angle and the swivel angle are determined from a preliminary 178-047
218-003: Rotary vice measurement and the Digimatic micrometers are adjusted
£986.00 accordingly. A flat-surfaced workpiece can also be levelled with
this table.
Centre support 178-047: 3-axis adjustment table
£3170.00
• Max. workpiece dia.: 120 mm
• 60 mm riser is optional
Aligned Not aligned
172-142: Centre support
£509.00 Traverse direction
Traverse direction
Centre support riser Axial line End point
• Used with a centre support. Start point
End point
• Max. workpiece dia.: 240 mm Start point
Axial line
172-143: Centre support riser
£205.00 Recorded profiles

Swivel centre support


• Max. workpiece dia.: 80 mm*
*65 mm when swivelled 10°
• Max. workpiece length: 140 mm Levelling table Digital levelling table Cross-travel table
172-197: Swivel centre support • Table top: 130 x 100 mm • Table top: 130 x 100 mm • Table top: 280 x 180 mm
£348.00 • Levelling range: ±1.5° • Levelling range: ±1.5° • XY travel: 100 x 50 mm
• XY travel: ±12.5 mm • XY travel: ±12.5 mm 218-001: Cross-travel table (mm)
Holder with clamp 178-043-1: Levelling table (mm) 178-042-1: Digital levelling table £1610.00
£2060.00 (mm)
• Used with a cross-travel table or
178-053-1: Levelling table (inch) £2670.00
rugged table.
• Max. workpiece height: 35 mm £1760.00
176-107: Holder with clamp
£148.00

V-block with clamp


• Used with a cross-travel table
or rugged table. 178-234
• Max. workpiece dia.:
50 mm (172-234),
25 mm (172-378)
172-234: V-block with clamp Levelling table Cross-travel table V-block
£259.00 • Table top: 130 x 100 mm • Table top: 280 x 152 mm • Workpiece diameter: 1 mm to 160 mm
172-378: V-block with clamp • Levelling range: ±1.5° • XY travel: 50 x 25 mm • Can be mounted on a levelling table
£194.00 • Height: 40 mm 218-041: Cross-travel table (mm) 998291: V-block
178-378
178-016: Levelling table £1980.00 £500.00
£548.00 218-051: Cross-travel table (inch)
£1850.00

Precision vice Calibration stand Calibration stand


• Max. workpiece size: 36 mm Required for calibrating upward Required for calibrating in bulk by
• Can be mounted on a levelling table measurement of CV-3200 series. mounting straight arm/small-hole stylus
178-019: Precision vice 12AAM100: Calibration stand arm without using cross-travel table and
£608.00 £POA Y-axis table.
12AAG175: Calibration stand
£250.00

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-40
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories
For Surftest, Formtracer and Contracer
Y-axis table q1-axis table Quick chuck
178-097 12AAD975 211-032
Enables efficient, automatic measurement of For efficient measurement in the axial/transverse This chuck is useful when measuring small
multiple aligned workpieces and multiple points directions. When measuring a cylindrical workpieces. You can easily clamp them with its
on a single measurement surface. Allows semi- workpiece, automatic alignment can be performed knurled ring.
automatic measurement with a manually operated in combination with the Y-axis table.
machine. (Not for CNC models.) Note: q1-axis mounting plate (12AAE630) is required when directly
installing on the base of the SV-3100.

Internal jaws OD: ø1 - ø36 mm


Holding
Internal jaws ID: ø14 - ø70 mm
capacity
External jaws OD: ø25 - ø79 mm
Dimensions ø118 x 41 mm
Mass 1.2 kg
Price £1220.00

Micro-chuck
211-031
Travel range 200 mm
This chuck is suitable for clamping extra-small
Resolution 0.05 μm Displacement 360º
diameter workpieces (ø1 mm or less), which
Positioning accuracy ±3 μm Resolution 0.004º
cannot be retained with the Quick chuck.
Drive speed Max. 80 mm/s Maximum load 12 kg
Maximum load 50 kg Rotational speed Max. 10º/s
Mass 28 kg Mass 7 kg
Price £POA Price £POA

q2-axis table Automatic-levelling table


178-078 178-087 (SV, CV, CS3200)
You can measure multiple points on a 178-037 (CNC models)
cylindrical workpiece and automate front/ This is a stage that performs fully automatic Holding capacity OD: ø0.1 - ø1.5 mm
rear-side measurement. Allows semi-automatic levelling as measurement starts, freeing the user Dimensions ø118 x 48.5 mm
measurement with a manually operated machine. from this troublesome operation. Fully automatic Mass 0.6 kg
Note: q2-axis mounting plate (12AAE718) is required when directly levelling can be done quickly, easily and reliably. Price £941.00
installing on the base of the SV-3100.

Displacement 360º Code No. 178-087 178-037


Resolution 0.0072º Inclination adjustment angle ±2º
Maximum load (loading moment) 4 kg Maximum load 7 kg
Rotational speed Max. 18º/s Table dimensions 130 x 100 mm
Mass 5 kg Mass 3.5 kg
Price £POA Price £POA £POA

L-41 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Examples of optimal combinations of accessories for CNC models

Optional accessory
Y-axis θ1 axis θ2 axis Drive unit tilting Large θ table Rotary-type
table table table function detector holder
(Patent pending: Japan)
Function

Automatic levelling — — — ● — —

Automatic alignment ● ● — ▲ — —
(Patent registered: Japan)

Multiple workpiece batch measurement ▲ — — — — —

Measurement in the Y-axis direction ● — — — — —


Oblique measurement in the
● — — — — —
XY plane*
Outside 3D surface roughness
● — — ▲ — —
measurement / evaluation*
Multiple-piece measurement in the
Y-axis direction (positioning in the ● — — — — —
Y-axis direction)
Multiple-piece measurement in the
radial direction (rotary positioning in ▲ ● — — — —
the XY plane)
Tracking measurement in the
— — — ● — —
Z-axis direction**
Inclined surface measurement in the
▲ — — ● — —
X-axis direction
Inclined hole inside measurement in
▲ — — ● — —
the X-axis direction
Multiple cylinder generatrix line
▲ — ● — — —
measurement
Measurement of both top and bottom
▲ — ● — — —
surfaces
Rotary positioning of large
— — — — ● —
workpiece***
Upward/downward and
frontward / backward measurement of — — — — — ●
large workpiece***
● Highly suitable
▲ Suitable
— Not required
* Applicable only to surface roughness measurement
** Applicable only to form/contour measurement
*** Applicable only for SV-M3000CNC
For the combinations and the specifications of various optional accessories described in this catalogue, contact your nearest Mitutoyo sales office.

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-42
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Quick Guide to Precision Contracer (Contour Measuring Instruments)
Measuring Instruments
■ Traceable Angle ■ Accuracy
As the detector units of the X and Z axes incorporate scales, the
magnification accuracy is displayed not as a percentage but as the
Down slope linear displacement accuracy for each axis.

Up slope 77˚ or less 87˚ or less

■ Overload Safety Cutout


The maximum angle at which a stylus can trace upwards or downwards If an excessive force (overload) is exerted on the stylus tip due, perhaps,
along the contour of a workpiece, in the stylus travel direction, is to the tip encountering a too-steep slope on a workpiece feature, or
referred to as the traceable angle. A one-sided sharp stylus with a tip a burr, etc., a safety device automatically stops operation and sounds
angle of 12° (as in the above figure) can trace a maximum 77° of up an alarm buzzer. This type of instrument is commonly equipped with
slope and a maximum 87° of down slope. For a conical stylus (30° cone), separate safety devices for the tracing direction (X axis) load and vertical
the traceable angle is smaller. An up slope with an angle of 77° or less direction (Y axis) load.
overall may actually include an angle of more than 77° due to the effect For model CV-3200/4500, a safety device functions if the arm comes off
of surface roughness. Surface roughness also affects the measuring the detector mount.
force.
For model CV-3200/4500, the same type of stylus (SPH-71: one-sided
sharp stylus with a tip angle of 12°) can trace a maximum 77° of up
slope and a maximum 83° of down slope. ■ Simple or Complex Arm Guidance
In the case of a simple pivoted arm, the locus that the stylus tip traces
during vertical movement (Z direction) is a circular arc that results in an
■ Compensating for Stylus Tip Radius unwanted offset in X, for which compensation has to be made. The
A recorded profile represents the locus of the centre of the ball tip larger the arc movement, the larger is the unwanted X displacement
rolling on a workpiece surface. (A typical radius is 0.025 mm.) Obviously (δ) that has to be compensated. (See figure, lower left.) The alternative
this is not the same as the true surface profile so, in order to obtain an is to use a complex mechanical linkage arrangement to obtain a linear
accurate profile record, it is necessary to compensate for the effect of translation locus in Z, and therefore avoid the need to compensate in X.
the tip radius through data processing.
Stylus
RxM
■ Z axis Measurement Methods
Though the X axis measurement method commonly adopted is by
Recorded profile means of a digital scale, the Z axis measurement divides into analog
RxM methods (using a differential transformer, etc.) and digital scale
Workpiece contour RxM
methods.
R: Stylus tip radius Analog methods vary in Z-axis resolution depending on the
M: Measurement magnification
measurement magnification and measuring range. Digital scale
If a profile is read from the recorder through a template or scale, it is methods have fixed resolution.
necessary to compensate for the stylus tip radius beforehand according Generally, a digital scale method provides higher accuracy than an
to the applied measurement magnification. analog method.

■ Compensating for Arm Rotation


L
The stylus is carried on a pivoted arm so it rotates as the surface is
traced and the contact tip does not track purely in the Z direction.
Therefore it is necessary to apply compensation in the X direction to
ensure accuracy. There are three methods of compensating for arm
rotation.
1: Mechanical compensation
2: Electrical compensation

3: Software processing. To measure a workpiece contour that involves a


large displacement in the vertical direction with high accuracy, one of
these compensation methods needs to be implemented.

L-43
■ Contour Analysis Methods ■ Data Combination
You can analyze the contour with one of the following two methods Conventionally, if tracing a complete contour is prevented by stylus
after completing the measurement operation. traceable-angle restrictions then it has to be divided into several sections
that are then measured and evaluated separately. This function avoids
Data processing section and analysis program this undesirable situation by combining the separate sections into one
The measured contour is input into the data processing section in real contour by overlaying common elements (lines, points) onto each other.
time and a dedicated program performs the analysis using the mouse With this function the complete contour can be displayed and various
and/or keyboard. The angle, radius, step, pitch and other data are analyses performed in the usual way.
directly displayed as numerical values. Analysis combining coordinate
systems can be easily performed. The graph that goes through stylus Data 1 Data 2
radius correction is output to the printer as the recorded profile.

■ Tolerancing with Design Data Data combination

Measured workpiece contour data can be compared with design data


in terms of actual and designed shapes rather than just analysis of
individual dimensions. In this technique each deviation of the measured
contour from the intended contour is displayed and recorded. Also,
data from one workpiece example can be processed so as to become
the master design data to which other workpieces are compared.
This function is particularly useful when the shape of a section greatly
affects product performance, or when its shape has an influence on the
relationship between mating or assembled parts.

■ Measurement Examples
■ Best-Fitting
If there is a standard for surface profile data, tolerancing with design
data is performed according to the standard. If there is no standard, or
if tolerancing only with shape is desired, best-fitting between design
data and measurement data can be performed.
Before best-fit processing After best-fit processing
Measured data
Measured data
Aspheric lens contour Inner/outer ring contour of a bearing

Design data Design data

The best-fit processing algorithm searches for deviations between


both sets of data and derives a coordinate system in which the sum
of squares of the deviations is a minimum when the measured data is
overlaid on the design data. L
Internal gear teeth Female thread form

Male thread form Gauge contour

L-44
Roundtest RA-10
SERIES 211 – Roundness Measuring Instruments
• Compact roundness tester combines outstanding cost and performance with full measurement Technical Data
capabilities and user-friendly operation. Turntable
• The control panel has large keys and an intuitive layout for easy operation. Rotational accuracy: (0.04+6H/10000) μm
H: probing height (mm)
• One-touch setup recall function: Complex setups can be stored in advance and recalled with a single Rotational speed: 6 rpm
keystroke. Table diameter: 150 mm
• Zero-set function: The detector level can be set to zero (0) with a single keystroke, thus relieving the Max. probing
diameter: 100 mm
user of the need for meticulous detector positioning. Max. workpiece
• The positioning handles for vertical direction (Z axis) and radial direction (X axis) adjustments have been diameter: 320 mm
placed on the slider for best operability. Max. table loading: 10 kg
Vertical column (Z-axis)
• Despite being a low-priced model, the turntable with air bearings offers rotational accuracy as high as Vertical travel: 117 mm
(0.04+6H/10000) μm, thus assuring a precision that compares well with that of higher-priced models. Max. probing height: 152 mm from the turntable surface
• Measurement results and recorded profiles are easy-to-view with the large LCD panel display. Max. probing depth: 100 mm (min. ID: 30 mm)
Horizontal arm (X-axis)
• The machine has a compact body with integrated electronics and printer making it ideal for tight Horizontal travel: 75 mm (Including a protrusion of
inspection areas. 25 mm over the turntable axis)
Probe and stylus
Measuring range: ±1000 μm
Measuring force: 70 to 100 mN
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Data analysis unit
Processing unit: Built-in
Data sampling
points: Max. 3600 points/rotation
Data analysis items: Roundness, Coaxiality, Concentricity,
Flatness, Circular runout (radial)
Roundtest RA-10 with optional X-axis Types of roundness
stop and Z-axis scale unit. evaluation: LSC, MZC, MIC, MCC
Recording device: Built-in thermal line printer (optional
external printer)
Recording
magnification: X5 to X200,000 (15-step)
Roughness component
reduction: Low pass filter, band pass filter
Filter type: 2CR-75%, 2CR-50%, 2CRPC-75%
(phase corrected), 2CRPC-50% (phase
corrected), Gaussian, filter OFF
Cutoff values: 15 upr, 50 upr, 150 upr, 500 upr,
15-150 upr, 15-500 upr, 50-500 upr
Number of
measuring sections: 1-section to 5-section: Roundness,
Coaxiality, Flatness
1-section to 3-section: Circular runout
(radial)
2-section: Concentricity
Air supply
Air pressure: 390 kPa
Air consumption: 30 L/min.
Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 450 x 360 x 486 mm
Mass: 26 kg
L
SPECIFICATIONS Consumables
Model RA-10 12AAH181: Printer paper (10 rolls/set)
£60.40
Code No. 211-601E
358592: Element for air filter (1 pc./set)
£39.40
358593: Element for air regulator (10 pcs./set)
£55.80

Optional X-axis stop Optional Z-axis scale unit

L-45 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories DIMENSIONS
211-016: Reference hemisphere Unit: mm
£650.00
External dimensions
12AAH420: Spacer for reference hemisphere
£51.00 : Measuring area
997090: Gauge block set for calibration
£208.00
211-045: Magnification checking gauge
£1980.00
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)*
£1220.00

323
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)*
£941.00
356038: Auxiliary stage for a low-height workpiece*
£264.00 117
12AAH425:

486
Alignment table with DAT function (mm)
25 50
£2010.00
35

12AAH426: Alignment table with DAT function (inch/mm)


£2010.00
211-052: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)
181

£1200.00

143
211-053: V-block jig A (for ø50 mm)
£750.00
211-054: V-block jig B (for ø50 mm)

20
£900.00 25 400 25 135 75 115
211-055: OD/ID mating jig (for ø10 mm) 450 360
£900.00
211-051: Collet chuck (OD: 0.5 - 10 mm)
£860.00
12AAH402: Collet (ø0.5 - 1.0 mm)
Turntable top view Installation floor plan tPower inlet
£140.00
tAir inlet
12AAH403: Collet (ø1.0 - 1.5 mm)
£140.00 Four concentric grooves: W1xD0.5 (ø32, ø60, ø88, ø116) Wall
12AAH404: Collet (ø1.5 - 2.0 mm)

min.100
£110.00 124 100 65
PCD
12AAH405: Collet (ø2.0 - 2.5 mm) 3-M5xD10 (120°)
£110.00
12AAH406: Collet (ø2.5 - 3.0 mm)
3-M5xD10 (120°)
£100.00 Wall
PCD
12AAH407: Collet (ø3.0 - 3.5 mm) 80
£100.00 M5xD10

360
12AAH408: Collet (ø3.5 - 4.0 mm)
£100.00 ø140
C3

12AAH409: Collet (ø4.0 - 5.0 mm)


£100.00
12AAH410: Collet (ø5.0 - 6.0 mm)
£100.00 min.60 max. 505.5
12AAH411: Collet (ø6.0 - 7.0 mm)
£100.00
12AAH412: Collet (ø7.0 - 8.0 mm)
£100.00
12AAH413: Collet (ø8.0 - 9.0 mm)
£100.00 L
12AAH414: Collet (ø9.0 - 10.0 mm)
£100.00
12AAH320: X-axis stop
£80.00 211-052 211-055 211-053 211-054
12AAH318: Z-axis scale unit
£240.00
938882: SR44 (for Z-axis scale unit and alignment
table head)
£3.40
211-013: Vibration damping stand
£2930.00
*Can be installed on the alignment table (12AAH425/6/7 ) only. 211-051 211-032 211-031 356038

211-016 997090 211-045 12AAH425 211-013

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-46
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest RA-120
SERIES 211 – Roundness Measuring Instruments
• The Roundtest RA-120/120P are compact, affordable, and simple-to-use devices for measuring part Technical Data
geometry on the shop floor. Turntable
• They provide the outstanding data analysis capabilities required of a laboratory roundness measuring Rotational accuracy
Radial: (0.04+6H/10000) μm
instrument having a ±1000 μm wide range detector and a precision turntable with excellent rotational H: Probing height (mm)
accuracy. Axial: (0.04+6X/10000) μm
• The RA-120 model has a dedicated processor and control panel incorporated in the main unit for X: probing radius (mm)
Rotational speed: 6 rpm
controlling operations. Table diameter: 150 mm
• The RA-120P is a PC-based model with all operations controlled via ROUNDPAK software (optional). Centering range: ±3 mm
Levelling range: ±1°
Max. probing
diameter: 280 mm (380 mm when the detector
orientation is changed to the vertical
position, only samples up to 50 mm
from the table surface can be
measured.)
Max. workpiece
diameter: 440 mm
Roundtest RA-120 Max. table loading: 25 kg
Vertical column (Z-axis)
Vertical travel: 280 mm
Max. probing height: 280 mm from the turntable surface
Optional X-axis stop Max. probing depth: 100 mm (min. ID: 30 mm)
Horizontal arm (X-axis)
Horizontal travel: 165 mm (Including a protrusion of
25 mm over the turntable axis)
Probe and stylus
Measuring range: ±1000 μm
Measuring force: 70 to 100 mN
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Data analysis unit
Processing unit: Built-in (PC with Roundpak-120P)*
Data sampling
Optional Z-axis scale unit
points: Max. 3600 points/rotation
Types of roundness
SPECIFICATIONS evaluation: LSC, MZC, MIC, MCC
Recording device: Built-in thermal line printer (optional
Model RA-120 external printer)*
Code No. 211-621E 211-622E 211-623E Recording
Remarks With mechanical table With DAT function (mm) With DAT function (inch/mm) magnification: X5 to X200,000 (15-steps),
Auto (X1 to X500,000)*
Roughness component
reduction: Low pass filter, band pass filter
Filter type: 2CR-75%, 2CR-50%, 2CRPC-75%
(phase corrected), 2CRPC-50% (phase
corrected), Gaussian, filter OFF
Cutoff values: 15 upr, 50 upr, 150 upr, 500 upr,
15-150 upr, 15-500 upr, 50-500 upr,
Manual setting*
Roundtest RA-120P
Number of
measuring sections: Max. 5-section (100-section)*
Air supply
L Air pressure: 390 kPa
Air consumption: 30 L/min.
Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 450 x 360 x 636 mm
Mass: 32 kg (main unit), 2 kg (air regulator)
*RA-120P

SPECIFICATIONS
Model RA-120P
Code No. 211-625E 211-626E 211-627E
Remarks With mechanical table With DAT function (mm) With DAT function (inch/mm)

L-47 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories DAT (Digital Adjustment Table) function DAT (Digital Adjustment Table) function
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm) The turntable displays centering and levelling 3. By adjusting the digital micrometer heads for the
£1220.00
adjustments digitally, making this challenging task rotary table, the adjustment values displayed on
211-014: Three-Jaw chuck (OD: 2 - 78 mm, ID: 25 - 68 mm)
£487.00 simple enough for even an untrained operator to the monitor can be achieved.
211-031: Micro-chuck (OD: 0.1 - 1.5 mm) perform.
£941.00 1. Preliminary measurement of two cross sections
211-061: Collet chuck (OD: 0.5 - 10 mm) “A” and “B”.
£670.00
356038: Auxiliary stage for a low-height workpiece
Turntable Turntable
£264.00 axis Initial misalignment of axes axis
211-016: Reference hemisphere
£650.00

Workpiece
211-045: Magnification checking gauge A

ce

ble
le

pie
£1980.00

Turnta
Turntab

Work
B
997090: Gauge block set for calibration
£208.00
12AAH320: X-axis stop Initial misalignment of axes
£80.00
211-013: Vibration damping stand
£2930.00
2. Following preliminary measurement, the 4. Centering and levelling is complete.
Consumables centering and levelling adjustment values are Centering range: ±3 mm
12AAH181: Printer paper (10 rolls/set) displayed on the monitor. Levelling (inclination) range: ±1°
£60.40
358592: Element for air filter (1 pc./set)
£39.40
DIMENSIONS
358593: Element for air regulator (10 pcs./set)
Unit: mm
£55.80
External dimensions
: Measuring area

25 140
473
280

211-032 211-014
636
52
181

143

211-031 211-061

25 400 25 135 75 115


20

450 360 L

Turntable top view Installation floor plan tPower inlet


211-016 997090 tAir inlet
Wall
3-M5xD8 (120°)
min.100

100 65
PC
D1 3-M5xD8 (120°)
43

Wall

211-045 356038
360

91
D
PC

min.100 max.641.5

211-013

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-48
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest RA-220
SERIES 211 – Roundness Measuring Instruments
• The RA-220 is a small, manual type Roundness / Cylindricity measuring instrument. Technical Data
• Exceptional analysis capabilities and easy operation. Turntable
• X/Z axes fine-adjustment mechanism. Rotational accuracy
Radial: (0.04+6H/10000) μm
• Scale incorporated in the Z axis. H: probing height (mm)
• Inside / outside diameter continuous measurement function. Axial: (0.04+6X/10000) μm
• DAT function. X: Probing radius (mm)
Rotational speed: 6 rpm
• Wide-range detector. Table diameter: 150 mm
• Compact and highly accurate (equipped with premium quality air-bearing). Centering range: ±3 mm
Levelling range: ±1°
Max. probing
diameter: 280 mm (380 mm when the detector
orientation is changed to the vertical
position, only samples up to 50 mm
from the table surface can be measured)
Max. workpiece
diameter: 470 mm
Max. table loading: 25 kg
Vertical column (Z-axis)
Vertical travel: 280 mm
Straightness
(in narrow range): 0.2 μm / 20 mm
Roundtest RA-220 Straightness
(in entire range): 0.5 μm / 100 mm
Parallelism with
turntable axis: 0.5 μm / 100 mm
Max. probing height: 280 mm from the turntable surface
Max. probing depth: 100 mm (min. ID: ø30 mm)
Horizontal arm (X-axis)
Horizontal travel: 165 mm (including a protrusion of
25 mm over the turntable axis)
Probe and stylus
Measuring range: ±1000 μm (±30%)
Measuring force: 70 to 100 mN (±30%)
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Data analysis unit
Processing unit: Built-in
Types of roundness
evaluation: LSC, MZC, MIC, MCC
Recording device: Built-in thermal line printer (optional
external printer)
Recording
magnification: X5, X10, X20, X50, X100, X200, X500,
X1k, X2k, X5k, X10k, X20k, X50k,
X100k, X200k (15 step)
Roughness component
reduction: Low pass filter, band pass filter
Filter type: 2CR-75%, 2CR-50%, 2CRPC-75%
(phase corrected), 2CRPC-50% (phase
corrected), Gaussian, filter OFF
Cutoff values: 15 upr, 50 upr, 150 upr, 500 upr,
15-150 upr, 15-500 upr, 50-500 upr
L Number of measuring sections
(1) 1-5 cross sections: Roundness, Coaxiality, Flatness
(2) 1-3 cross sections: Radial runout, Perpendicularity
SPECIFICATIONS (axis reference)
Model RA-220 (3) 2 cross sections: Concentricity, Thickness deviation,
Code No. (mm) 211-642E Parallelism
(4) 3 cross sections: Perpendicularity (plane reference)
Code No. (inch/mm) 211-643E (5) 3-5 cross sections: Cylindricity
Air supply
Air pressure: 390 kPa
Air consumption: 30 L/min
Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 585.5 x 546 x 775 mm
Mass: 151 kg (main unit), 2 kg (air regulator)

L-49 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories DAT (Digital Adjustment Table) function DAT (Digital Adjustment Table) function
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm) The turntable displays centering and levelling 3. By adjusting the digital micrometer heads for the
£1220.00
adjustments digitally, making this challenging task rotary table, the adjustment values displayed on
211-014: Three-Jaw chuck (OD: 2 - 78 mm, ID: 25 - 68 mm)
£487.00 simple enough for even an untrained operator to the monitor can be achieved.
211-031: Micro-chuck (OD: 0.1 - 1.5 mm) perform.
£941.00 1. Preliminary measurement of two cross sections
211-061: Collet chuck (OD: 0.5 - 10 mm) “A” and “B”.
£670.00
356038: Auxiliary stage for a low-height workpiece
Turntable Turntable
£264.00 axis Initial misalignment of axes axis
211-045: Magnification checking gauge
£1980.00

Workpiece
997090: Gauge block set for calibration A

ce

ble
le

pie
£208.00

Turnta
Turntab

Work
B
12AAH320: X-axis stop
£80.00
178-025: Vibration damping table Initial misalignment of axes
£4790.00

Consumables 2. Following preliminary measurement, the 4. Centering and levelling is complete.


12AAH181: Printer paper (10 rolls/set) centering and levelling adjustment values are Centering range: ±3 mm
£60.40 displayed on the monitor. Levelling (inclination) range: ±1°
358592: Element for air filter (1 pc./set)
£39.40
358593: Element for air regulator (10 pcs./set) DIMENSIONS
£55.80
Unit: mm
External dimensions
: Measuring area

25 140
211-032 211-014
280

525
775

211-031 211-061
328

200
50

211-045 356038
50.5 500
585.5
82 238.5
546
184.5
L
43
D. 1

3-M5 8 depth (120º)


.
P. C

Wall
P. C 3-M5 8 depth (120º)
.D
min. 90

997090 . 91 92 370
Wall

M5 8 depth
max. 540

C3
ø158

178-025
min. 90 max. 758

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-50
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest RA-1600
SERIES 211 – Roundness / Cylindricity Measuring System
A new PC-compliant roundness and cylindrical Technical Data
form measuring instrument with extensive Turntable
Rotational accuracy
analysis features to enable measurement of a (radial): (0.02+6H/10000) μm
wide variety of workpieces. H: Probing height (mm)
Rotational accuracy
(axial): (0.02+6X/10000) μm
X: probing radius (mm)
Rotational speed: 4, 6, 10 rpm
Table diameter: 150 mm
Centering range: ±3 mm (with DAT function)
Levelling range: ±1° (with DAT function)
Max. probing
Roundtest RA-1600 diameter: 280 mm
Max. workpiece
diameter: 560 mm
Max. table loading: 25 kg
Vertical column (Z-axis)
Vertical travel: 300 mm
Straightness
(in narrow range): 0.20 μm / 100 mm
Straightness
(in entire range): 0.30 μm / 300 mm
Parallelism with
turntable axis: 1.5 μm / 300 mm
Positioning speed: Max. 15 mm/s
Spiral measurement / analysis Measurement through X-axis tracking Measuring speed: 0.5, 1, 2, 5 mm/s
The spiral-mode measurement function combines Measurement while tracing is possible through Max. probing height
(ID/OD): 300 mm*
table rotation and rectilinear action allowing a built-in linear scale in the X axis. This type of Max. probing depth: 91 mm (over ø32)
cylindricity, coaxiality, and similar measurements to measurement is useful when displacement due 50 mm (over ø7)
be performed based on whole-surface data. to form variation exceeds the measuring range Horizontal arm (X-axis)
Horizontal travel: 165 mm (from table axis -25 mm~
of the detector, and X-axis motion is necessary to ±140 mm)
maintain contact with the workpiece surface. Positioning speed: Max. 15 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Probe and stylus
Measuring range: ±400 μm / ±40 μm / ±4 μm
Measuring force: 10 to 50 mN (5 level switching)
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Air supply
Air pressure: 0.39 MPa (4 kgf/cm2)
Air consumption: 22 L/min.
Spiral-mode cylindricity measurement Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 890 x 490 x 840 mm
Mass: 170 kg
*Use an optional auxiliary stage for measuring a workpiece whose
height is 20 mm or less.

L Safety mechanism provided as a


standard feature
A collision-sensing function has been added to the
detector unit (when it is in the vertical orientation) Software
to prevent collision in the Z-axis direction. ROUNDPAK
Continuous internal / external diameter Additionally, an accidental collision prevention The latest roundness/cylindrical form analysis program.
measurement function, which stops the system when the
Continuous internal / external detector displacement
diameter measurement is exceeds its range, has
possible without changing been added. When
the detector position. 1 an accidental touch is
2 detected, the dedicated
3 analysis software
(ROUNDPAK) senses the
1), 2) : External diameter
measurement error and automatically
3) : Internal diameter
measurement stops the system.
: Displacement
3) = inner diameter: Up to ø50 mm

L-51 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories DAT (Digital Adjustment Table) function DAT (Digital Adjustment Table) function
350850: Cylindrical square The turntable displays centering and levelling 3. By adjusting the digital micrometer heads for the
£337.00
adjustments digitally, making this challenging task rotary table, the adjustment values displayed on
356038: Auxiliary stage for a low-height workpiece
£264.00 simple enough for even an untrained operator to the monitor can be achieved.
12AAF203: 2X extension detector holder perform.
£1720.00 1. Preliminary measurement of two cross sections
12AAF204: Auxiliary detector holder for a large-diameter “A” and “B”.
workpiece
£1350.00
Turntable Turntable
12AAL090: Sliding detector holder axis Initial misalignment of axes axis
£1300.00
211-045: Magnification checking gauge

Workpiece
£1980.00 A

ce

ble
le

pie
211-014: Chuck (OD: ø2 - 78 mm, ID: ø25 - 68 mm)

Turnta
Turntab

Work
£487.00 B

211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)


£1220.00 Initial misalignment of axes
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)
£941.00
178-025: Vibration isolator (desktop type)
£4790.00 2. Following preliminary measurement, the 4. Centering and levelling is complete.
12AAK110: Vibration isolator (desk type) centering and levelling adjustment values are Centering range: ±3 mm
£POA displayed on the monitor. Levelling (inclination) range: ±1°
12AAK120: Monitor arm (for 12AAK110)
£POA
12AAL019: Side table (for 12AAK110)
£POA
SPECIFICATIONS
Model RA-1600
Code No. (mm) 211-723E
Code No. (inch/mm) 211-733E

211-032 211-014 DIMENSIONS


Unit: mm

211-031 356038

350
490

655
105

Max.890
211-045 350850 390

L
Sliding detector-unit holder provided as a standard
feature (Option)
The detector-unit holder is equipped with a sliding
mechanism, enabling one-touch measurement of a workpiece
with a deep hole having a thick wall, which has been difficult
with the conventional standard arm.
ø150
Sliding distance: 112 mm
130

The detector-unit holder can


840

be stopped at a position
sufficiently higher than
the workpiece along the
Z axis, and then lowered
70

and positioned to make


230
measurements. Furthermore,
internal/external diameters
can be easily measured
with the continuous
internal/external diameter
measurement function*.
*See this page for details about the continuous ID and OD measuring
function.

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-52
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest RA-2200
SERIES 211 – Roundness / Cylindricity Measuring System
• The RA-2200 provides high accuracy, high speed and high performance roundness measurement. Technical Data
• The fully-automatic or DAT (Digital Adjustment Table) function aids manual workpiece centering and Turntable
levelling, turning a once challenging task into something simple enough for even the untrained user Rotational accuracy
Radial: (0.02+3.5H/10000) μm
and substantially reducing overall measurement time. H: Probing height (mm)
• The RA-2200 system comes with the powerful ROUNDPAK data analysis software, with enhanced Axial: (0.02+3.5X/10000) μm
R: probing radius (mm)
functionality and easy operation through the use of the mouse and icon selection.
Rotational speed: 2, 4, 6, 10 rpm
Table diameter: 235 mm (200 mm: DS, DH models)
Centering range: ±3 mm (±5 mm: DS, DH models)
Levelling range: ±1°
Max. probing
diameter: 300 mm
Max. workpiece
diameter: 580 mm
Max. table loading: 30 kg
Vertical column (Z-axis)
Roundtest RA-2200AS and Vertical travel: 300 mm (500 mm: AH, DH models)
vibration isolator with side table Straightness (λc2.5): 0.10 μm / 100 mm, 0.15 μm / 300 mm
(0.25 μm / 500 mm: AH, DH models)
Parallelism with
turntable axis: 0.7 μm / 300 mm (1.2 μm / 500 mm:
AH, DH models)
Positioning speed: Max. 50 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Max. probing height: 300 mm (OD), 300 mm (ID) [500 mm:
AH, DH models]
Max. probing depth: 85 mm for ø32 mm or more, 50 mm
for ø7 mm or more
Horizontal arm (X-axis)
Horizontal travel: 175 mm (from table axis -25 mm ~
+150 mm)
Straightness (λc2.5): 0.7 μm / 150 mm
Squareness with
turntable axis: 1.0 μm / 150 mm
Positioning speed: Max. 30 mm/s with joystick operation
Measuring speed: 0.5, 1, 2, 5 mm/s
Probe and stylus
Measuring range: ±400 μm / ±40 μm / ±4 μm
Measuring force: 10 to 50 mN (5 level switching)
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Air supply
Air pressure: 0.39 MPa
Air consumption: 30 L/min.
Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 940 x 510 x 900 mm: AS models
Greater productivity by continuous Highly accurate and easy-to-use 910 x 510 x 900 mm: DS models
measurement turntable 940 x 510 x 1100 mm: AH models
910 x 510 x 1100 mm: DH models
Both the OD and ID of a workpiece* can be traced With extremely high rotational accuracy, both Mass: 180 kg (200 kg: AH, DH models)
in succession without the need for changing the in the radial and axial directions, the turntable
traverse direction of the stylus. allows high-accuracy flatness testing to be Printout
L *Inside diameter up to 50 mm performed in addition to roundness and cylindricity
Continuous tracing measurements.
is possible as shown in steps
(1) through (3) on the figure
at the left, without having
to switch the probe direction.
Unique design allows system upgrading
1) and 2) : OD tracing The system can be upgraded to CNC operation by
3) : ID tracing
: Movement
replacing and adjusting the detector unit. (This task
3 should be performed by a Mitutoyo technician.)
2

Mitutoyo uses high accuracy, highly repeatable


linear scales in the X/Z drive unit to guarantee
the high-precision positioning vital for repetitive
measurement.

L-53 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories DAT (Digital Adjustment Table) function DAT (Digital Adjustment Table) function
350850: Cylindrical square A guidance system (DAT) is incorporated into the 3. By adjusting the digital micrometer heads for the
£337.00
turntable on the RA-2200DS / DH models to help rotary table, the adjustment values displayed on
12AAF203: 2X extension detector holder
£1720.00 the operator perform manual centering and levelling the monitor can be achieved.
12AAF204: Auxiliary detector holder for a large-diameter smoothly and simply.
workpiece 1. Preliminary measurement of two cross sections
£1350.00
“A” and “B”.
211-045: Magnification checking gauge
£1980.00
Turntable Turntable
211-014: Chuck (OD: ø2 - 78 mm, ID: ø25 - 68 mm) axis Initial misalignment of axes axis
£487.00
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)

Workpiece
£1220.00 A

ce

ble
le

pie
Turntab
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)

Turnta
Work
B
£941.00
178-025: Vibration isolator (desktop type)
£4790.00 Initial misalignment of axes
178-024: Stand for vibration isolator
£647.00

2. Following preliminary measurement, the 4. Centering and levelling is complete.


centering and levelling adjustment values are Centering range: ±3 mm
displayed on the monitor. Levelling (inclination) range: ±1°

AAT (Automatic Adjustment Table) function


Incorporating an Automatic Adjustment Table (AAT), the top-of-the-line RA-2200AS / AH models relieve
211-032 211-014
the operator of workpiece centering and levelling.

SPECIFICATIONS
Model RA-2200AS RA-2200DS RA-2200AH RA-2200DH
211-513E (mm) 211-515E (mm)
Code No. 211-511E (mm) 211-512E (mm)
211-514E (inch) 211-516E (inch)
211-031 211-045 Effective table diameter 235 mm 200 mm 235 mm 200 mm
AAT (Automatic (DAT) Digital AAT (Automatic (DAT) Digital
Centering / levelling adjustment*
Unit: mm Unit: mm Adjustment Table) Adjustment Table Adjustment Table) Adjustment Table
Centering range ±3 mm ±5 mm ±3 mm ±5 mm
Column travel 300 mm (standard column) 500 mm (tall column)
30

Basic unit mass 180 kg 200 kg


30
175

105
160

DIMENSIONS
Unit: mm
22.5 30

82.5 30

12AAF203 12AAF204
420

510

221 667
Max. AS/AH: 940
(DS/DH: 910)

AS/AH: ø235
(DS/DH: ø200)
(AH/DH: 1100)
AS/DS: 900
(DS/DH: 375)
AS/AH: 405
380

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-54
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest RA-H5200
SERIES 211 – Roundness/Cylindricity Measuring System
• RA-H5200AS/AH, a roundness/cylindricity measuring system developed to combine world-class accuracy Technical Data
with manoeuvrability and high analysis capability. Turntable
• Enhanced measurement functions include tracking measurement and automatic OD/ID measurement Rotational accuracy
Radial: (0.02+3.5H/10000) μm
capabilities. H: Probing height (mm)
• Also capable of roughness measurement (both in circumferential and axial directions). Axial: (0.02+3.5X/10000) μm
X: distance from the turntable axis (mm)
Rotational speed: 2, 4, 6, 10 rpm (20 rpm: auto-centering)
Table diameter: 300 mm
Centering range: ±5 mm
Levelling range: ±1°
Max. probing
diameter: 400 mm
Max. workpiece
diameter: 680 mm
Max. table loading: 80 kg (65 kg: auto-centering)
Vertical column (Z-axis)
Roundtest RA-5200AH Vertical travel: 350 mm: AS model;
550 mm: AH model
Straightness (λc2.5)
AS model: 0.05 μm / 100 mm, 0.14 μm / 350 mm
AH model: 0.05 μm / 100 mm, 0.2 μm / 550 mm
Parallelism with turntable axis
AS model: 0.2 μm / 350 mm
AH model: 0.32 μm / 550 mm
Positioning speed: Max. 60 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Max. probing height: 350 mm (OD), 350 mm (ID)
[550 mm (OD / ID): AH model]
Max. probing depth: 85 mm for ø32 mm or more,
50 mm for ø7 mm or more
Horizontal arm (X-axis)
Horizontal travel: 225 mm
Straightness (λc2.5): 0.4 μm / 200 mm
Squareness with
turntable axis: 0.5 μm / 200 mm
Positioning speed: Max. 50 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Probe and stylus
Measuring range: ±400 μm / ±40 μm / ±4 μm
Measuring force: 10 to 50 mN (5 level switching)
Standard stylus: 12AAL021, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: ±45° (with graduations)
Air supply
Air pressure: 0.39 MPa
Air consumption: 45 L/min.
High-accuracy automatic centering / Automatic continuous OD / ID Power supply: 100V AC - 240V AC, 50/60Hz
levelling turntable measurement Dimensions (W x D x H): 1260 x 710 x 1700 mm
(1260 x 710 x 1900 mm: AH model)
A highly accurate, highly rigid turntable has Continuous automatic measurement can be Mass: 650 kg: AS model; 670 kg: AH model
been created through exceptional manufacturing performed from external diameter to internal with vibration isolation stand:170 kg
accuracy of critical components, such as the rotor diameter without changing probe position. This
and stator. In addition, an air bearing incorporating reduces measurement time and also eliminates
L a complex aperture provides superior rigidity and errors associated with probe position changes,
uniform pressure distribution. All resulting in an greatly facilitating high-accuracy measurement.
industry leading (0.02+3.5H/10000)μm rotational The automatic centering / levelling mechanism
accuracy (radial). incorporates a high-precision glass scale on each
axis of the turntable. This generates feedback
preventing positioning errors from affecting
centering / levelling adjustments.

1) and 2) : OD tracing
3) : ID tracing
: Movement
3
2
Continuous tracing
1 is possible as shown in steps
(1) through (3) on the figure
at the left, without having
to switch the probe direction.

L-55 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories X-axis tracking measurement
350850: Cylindrical square A linear scale incorporated into the X axis enables
£337.00
12AAF203: 2X extension detector holder
measurement to be extended by tracking the
£1720.00 workpiece surface (tracking range: ±5 mm). This
12AAF205: 3X extension detector holder capability is effective for measuring a workpiece
£1870.00 with a displacement that exceeds the detection
12AAF204: Auxiliary detector holder for a large-diameter
workpiece
range of the probe when measuring roundness/
£1350.00 cylindricity or a taper that is determined with slider/
211-045: Magnification checking gauge column movement.
£1980.00
211-014: Chuck (OD: ø2 - 78 mm, ID: ø25 - 68 mm) Top/bottom/internal/external
£487.00
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)
£1220.00
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)
£941.00
12AAB598: Protective shield
£1270.00
Roughness in Roughness in radial
circumferential direction and axial directions

SPECIFICATIONS
Model RA-H5200AS RA-H5200AH
Code No. (with vibration isolation stand) 211-531E 211-532E
211-032 211-014
Column travel 350 mm (standard column) 550 mm (tall column)

DIMENSIONS
Unit: mm

211-031 211-045

Unit: mm Unit: mm
710

670
30

30
175

105
160

980

Max.1260 660
22.5 30

82.5 30

12AAF203 12AAF204

Unit: mm
L
30

ø300
AS: 1700, AH: 1900
255

240

900

82.5 30
700

12AAF205

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-56
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest Extreme
RA-2200CNC
SERIES 211 – CNC Roundness/Cylindricity Measuring System Technical Data
Turntable
• Mitutoyo offers innovative roundness / cylindricity measuring systems capable of automated Rotational accuracy
Radial: (0.02+3.5H/10000) μm
measurement with independent / simultaneous multi-axis CNC control. In addition to high measuring H: Probing height (mm)
accuracy and reliability, these CNC models provide excellent inspection productivity. Axial: (0.02+3.5X/10000) μm
X: distance from the turntable axis (mm)
• Roundness and surface roughness measurements are both available from a single measuring system so
Rotational speed: 2, 4, 6, 10 rpm
workpiece resetting for roughness measurement is not required. Table diameter: 235 mm
• Roughness measurement is possible in the axial and circumferential directions. Centering range: ±3 mm
Levelling range: ±1°
Max. probing
diameter: 256 mm
Max. workpiece
diameter: 580 mm
Max. table loading: 30 kg
Vertical column (Z-axis)
Vertical travel: 300 mm (500 mm)*
Roundtest RA-2200CNC and
Straightness (λc2.5): 0.10 μm / 100 mm, 0.15 μm / 300 mm
vibration isolator with side table
(0.25 μm / 500 mm)*
Parallelism with
turntable axis: 0.7 μm / 300 mm (1.2 μm / 500 mm)*
Positioning speed: Max. 50 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Max. probing height: 300 mm (OD), 300 mm (ID)
[500 mm (OD / ID)]*
Max. probing depth: 104 mm (ø32 mm or more)
26 mm (ø12.7 mm or more)
Horizontal arm (X-axis)
Horizontal travel: 175 mm (from table axis -25 mm ~
+150 mm)
Straightness (λc2.5): 0.7 μm / 150 mm
Squareness with
turntable axis: 1.0 μm / 150 mm
Positioning speed: Max. 30 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Probe and stylus
Measuring range: ±400 μm (±5 mm: tracking range)
Measuring force: 40 mN
Standard stylus: 12AAE301, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: Fixed
Air supply
Air pressure: 0.39 MPa
Air consumption: 30 L/min.
Power supply: 100V AC - 240V AC, 50/60 Hz
Dimensions (W x D x H): 940 x 510 x 900 mm (940 x 510 x
1100 mm)*
Mass: 180 kg (200 kg)*
*Tall-column type

SPECIFICATIONS
Model RA-2200CNC
Code No. (with vibration isolation stand) 211-517E 211-518E
Column travel 300 mm (standard column) 500 mm (tall column)

L-57 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
ROUNDPAK
Off-line measurement procedure
programming function
On-screen, virtual 3D simulation measurements can
be performed with an integrated off-line teaching
function that allows a part program (measurement
procedure) to be created without an objective
workpiece. The probe and the holder unit of the
Roundtest Extreme can be accurately represented
in the simulation making the prediction of collision
risks and warning alarms possible.

3D simulation screens (work-view windows) can be generated


after entering CAD data (in IGES, DXF form) and text data.

Optional Accessories
350850: Cylindrical square
DIMENSIONS
£337.00 Unit: mm
211-045: Magnification checking gauge
£1980.00
211-014: Chuck (OD: ø2 - 78 mm, ID: ø25 - 68 mm)
£487.00
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)
£1220.00
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)
420

510

£941.00
12AAB598: Protective shield
£1270.00

221 667

Max. 940

211-032 211-014

L
Standard column: 900
High column: 1100

ø235

211-031 211-045
405
380

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-58
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Roundtest Extreme
RA-H5200CNC
SERIES 211 – CNC Roundness/Cylindricity Measuring System Technical Data
Turntable
• Mitutoyo offers innovative roundness/cylindricity measuring systems capable of automated Rotational accuracy
Radial: (0.02+3.5H/10000) μm
measurement with independent/simultaneous multi-axis CNC control. In addition to high measuring H: probing height (mm)
accuracy and reliability, these CNC models provide excellent inspection productivity. Axial: (0.02+3.5X/10000) μm
• Roundness and surface roughness measurements are both available from a single measuring system so X: distance from the turntable axis (mm)
Rotational speed: 2, 4, 6, 10 rpm (20 rpm: auto-
workpiece resetting for roughness measurement is not required. centering)
• Roughness measurement is possible in the axial and circumferential directions. Table diameter: 300 mm
Centering range: ±5 mm
Levelling range: ±1°
Max. probing
diameter: 356 mm
Max. workpiece
diameter: 680 mm
Max. table loading: 80 kg (65 kg: auto-centering)
Vertical column (Z-axis)
Vertical travel: 350 mm (550 mm)*
Straightness (λc2.5): 0.05 μm / 100 mm, 0.14 μm / 350 mm
(0.2 μm / 550 mm)*
Parallelism with
Roundtest RA-H5200CNC turntable axis: 0.2 μm / 350 mm (0.32 μm / 550 mm)*
Positioning speed: Max. 60 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Max. probing height: 350 mm (OD), 350 mm (ID)
[550 mm (OD / ID)]*
Max. probing depth: 104 mm (ø32 mm or more)
26 mm (12.7 mm or more)
Horizontal arm (X-axis)
Horizontal travel: 225 mm
Straightness (λc2.5): 0.4 μm / 200 mm
Squareness with
turntable axis: 0.5 μm / 200 mm
Positioning speed: Max. 50 mm/s
Measuring speed: 0.5, 1, 2, 5 mm/s
Probe and stylus
Measuring range: ±400 μm / ±40 μm / ±4 μm
(±5 mm: tracking range)
Measuring force: 40 mN
Standard stylus: 12AAE301, carbide ball, ø1.6 mm
Measuring direction: Bi-directional
Stylus angle
adjustment: Fixed
Air supply
Air pressure: 0.39 MPa
Air consumption: 45 L/min.
Power supply: 100V AC - 240V AC, 50/60Hz
Dimensions (W x D x H): 1260 x 710 x 1700 mm
(1260 x 710 x 1900 mm)*
Mass: 650 kg (670 kg)* with vibration
isolation stand: 170 kg
*Tall-column type

SPECIFICATIONS
Model RA-H5200CNC
Code No. (with vibration isolation stand) 211-533E 211-534E
Column travel 350 mm (standard column) 550 mm (tall column)

L-59 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
ROUNDPAK
Off-line measurement procedure
programming function
On-screen, virtual 3D simulation measurements can
be performed with an integrated off-line teaching
function that allows a part program (measurement
procedure) to be created without an objective
workpiece. The probe and the holder unit of the
Roundtest Extreme can be accurately represented
in the simulation making the prediction of collision
risks and warning alarms possible.

3D simulation screens (work-view windows) can be generated


after entering CAD data (in IGES, DXF form) and text data.

Optional Accessories
350850: Cylindrical square
DIMENSIONS
£337.00 Unit: mm
211-045: Magnification checking gauge
£1980.00
211-014: Chuck (OD: ø2 - 78 mm, ID: ø25 - 68 mm)
£487.00
211-032: Quick chuck (OD: 1 - 79 mm, ID: 16 - 69 mm)
710

£1220.00

670
211-031: Micro-chuck (OD: 0.1 - 1.5 mm)
£941.00
12AAB598: Protective shield
£1270.00

980 660
Max.1260
Standard column: 1700

211-032 211-014
High column: 1900

ø300
L

211-031 211-045
900

700

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-60
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Styli
Compatible with non-CNC Roundness Measuring Instruments
Technical Data
ø1.6 tungsten ø3 tungsten

ø4
carbide carbide 1. Standard (standard accessory)*
ø4

ø4

9.5
5° 12AAL021 ø1.6 mm tungsten carbide

7.8
5.5

66.7

7
10
66 66 SR0.25 sapphire 2. Notch
12AAL022 ø3 mm tungsten carbide
1. Standard (standard accessory)* 2. Notch 3. Deep groove 3. Deep groove
12AAL023 SR0.25 mm sapphire
4. Corner
12AAL024 SR0.25 mm sapphire
ø4

9.5 ø0.8 tungsten

ø4

ø4
carbide 5. Cutter mark
9.5
R15
150° R1
66 0.5 ø2 105
° 66.7 12 12AAL025 Tungsten carbide
SR0.25 sapphire 66
6. Small hole (ø0.8)
12AAL026 ø0.8 mm tungsten carbide
4. Corner 5. Cutter mark 6. Small hole (ø0.8) 7. Small hole (ø1.0)
12AAL027 ø1 mm tungsten carbide
8. Small hole (ø1.6)
ø1 tungsten ø1.6 tungsten ø0.5 tungsten 12AAL028 ø1.6 mm tungsten carbide
ø4.5
ø1.2

ø4
carbide
ø4

carbide carbide
40
9. Extra small hole (depth 3 mm)
3
66 66 66 12AAL029 ø0.5 mm tungsten carbide
10. ø1.6 mm ball
12AAL030 ø1.6 mm tungsten carbide
7. Small hole (ø1.0) 8. Small hole (ø1.6) 9. Extra small hole (depth 3 mm)
11. Disk
12AAL031 ø12 mm tungsten carbide
12. Crank (ø0.5)
2.5

ø1.6 tungsten 0.5


12AAL032 ø0.5 mm tungsten carbide
ø4

carbide
ø4

ø4 (depth 2.5 mm)


ø12

20 ø0.5 tungsten carbide


66 66
66
13. Crank (ø1.0)
12AAL033 ø1 mm tungsten carbide
(depth 5.5 mm)
10. ø1.6 mm ball 11. Disk 12. Crank (ø0.5)
14. Flat surface
12AAL034 Tungsten carbide
15. 2X-long type**
5.5

ø1.6 tungsten
ø4

carbide 12AAL035 ø1.6 mm tungsten carbide


ø4
ø4

5.5

16. 2X-long type notch**


5

ø1 tungsten carbide
R1

66 ø2 0.5
66 146 12AAL036 ø3 mm tungsten carbide
17. 2X-long type deep groove**
13. Crank (ø1.0) 14. Flat surface 15. 2X-long type** 12AAL037 SR0.25 mm sapphire
18. 2X-long type corner**
12AAL038 SR0.25 mm sapphire
ø3 tungsten 19. 2X-long type cutter mark**
ø4

ø4

carbide 9.5
ø4

12AAL039 Tungsten carbide


9.5

7.8

°
7

105 146.3 150° 145.9


146 SR0.25 sapphire SR0.25 sapphire
20. 2X-long type small hole**
12AAL040 ø1 mm tungsten carbide
21. 3X-long type**
16. 2X-long type notch** 17. 2X-long type deep groove** 18. 2X-long type corner** 12AAL041 ø1.6 mm tungsten carbide
22. 3X-long type deep groove**
12AAL042 SR0.25 mm sapphire
ø1 tungsten ø1.6 tungsten
ø4

23. Stylus shank


ø4

carbide
ø4

carbide
9.5

12AAL043 For mounting CMM stylus


R15

R1
5.5


L 0.5 ø2 10 146.3 146 226 (mounting thread M2)
24. Stylus shank(standard groove)
12AAL044 For mounting CMM stylus
19. 2X-long type cutter mark** 20. 2X-long type small hole** 21. 3X-long type** (mounting thread M2)
25. Stylus shank(2X-long groove)**
12AAL045 For mounting CMM stylus
ø4

M2 Depth 5 (mounting thread M2)


ø4
ø4

3.5
3.5

226 M2
56 66
SR0.25 sapphire

22. 3X-long type deep groove** 23. Stylus shank 24. Stylus shank (standard groove)

Unit: mm
* Standard accessory for all Roundtest models.
ø4

** Measuring is only possible in the vertical direction.


3.5

M2 Not available for RA-10, RA-120, RA-120P, RA-220.


146
Customized special interchangeable styli are available on request. Please contact any Mitutoyo
office for more information.
25. Stylus shank (2X-long groove)**

L-61 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Compatible with CNC Roundness Measuring Instruments
Technical Data 44.7

ø2.4

ø1.2
140°
1. Deep groove

23.1

8.1
12AAE310 ø1.6 mm tungsten carbide 165°

6.9
ø2.4

.4

.2
ø2

ø1
33
2. Flat surface 33
33
43.8 44.6
12AAE302 ø1.6 mm tungsten carbide 44.6

3. Standard 1. Deep groove 2. Flat surface 3. Standard


12AAE301 ø1.6 mm tungsten carbide
4. Deep hole A
69.7
12AAE306 ø1.6 mm tungsten carbide

ø1.2
8.1
5. Deep hole B 172°
ø1.2

ø2.4

ø2.4
12AAE307 ø1.6 mm tungsten carbide

2.8
58
58
(69.6)
6. Notch 68.8
12AAE309 ø3 mm tungsten carbide
7. ø1.6 mm ball 4. Deep hole A 4. Deep hole B
12AAE303 ø1.6 mm tungsten carbide
8. ø0.8 mm ball

ø0.6
ø2.4
12AAE304 ø0.8 mm tungsten carbide

ø1.2
165°
8.8

ø1.2
ø2.4
9. ø0.5 mm ball 20

ø2.4
12
33
12AAE305 ø0.5 mm tungsten carbide 33
44.6
33
45.3 44.2
10. Deep groove
12AAE308 ø1.6 mm tungsten carbide
6. Notch 7. ø1.6 mm ball 8. ø0.8 mm ball

44.7
ø0.3

Usage examples of various styli 1.2


ø2.4

ø2.4

9.5
3
33 33
44.1 43.8

9. ø0.5 mm ball 10. Deep groove

Models
Analyzing items RA-H5200CNC / RA-2200CNC / RA-1600 RA-220 RA-120P RA-120 RA-10
Cutter mark Corner RA-H5200 RA-2200
Roundness ● ● ● ● ● ● ●
Cylindricity ● ● ● ● — — —
Concentricity ● ● ● ● ● ● ●
Axis-element ● ● ● ● ● ● ●
Coaxiality
Axis-axis ● ● ● — ● — —
Flatness ● ● ● ● ● ● ●
Parallelism ● ● ● ● ● ● —
Perpendicularity ● ● ● ● ● ● —
Runout ● ● ● ● ● ● ● L
Total runout ● ● ● — — — —
Straightness ● ● ● — — — —
Inclination ● ● ● — — — —
Small hole Small hole Taper ● ● ● — — — —

Flatness measurement

Notched workpiece ID measurement


measurement

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-62
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Optional Accessories
For Roundness Measuring Instruments
Collet chuck Collets
• Used for holding parts with a collet (optional). • Individual collets for the collet chuck.*3

Code No. Holding capacity Price


12AAH402 OD: 0.5~1.0 mm £140.00
12AAH403 OD: 1.0~1.5 mm £140.00
12AAH404 OD: 1.5~2.0 mm £110.00
12AAH405 OD: 2.0~2.5 mm £110.00
Code No. 211-061 12AAH406 OD: 2.5~3.0 mm £100.00
Holding capacity OD: 0.5~10 mm*1 12AAH407 OD: 3.0~3.5 mm £100.00
Centering error 50 μm or less *2 12AAH408 OD: 3.5~4.0 mm £100.00
Mass 1.4 kg 12AAH409 OD: 4.0~5.0 mm £100.00
Price £670.00 12AAH410 OD: 5.0~6.0 mm £100.00
*1 Collets compatible with the workpiece are optional. 12AAH411 OD: 6.0~7.0 mm £100.00
*2 When measured with a ø5 mm pin gauge at the measurement height 12AAH412 OD: 7.0~8.0 mm £100.00
of 30 mm. 12AAH413 OD: 8.0~9.0 mm £100.00
12AAH414 OD: 9.0~10.0 mm £100.00
Centering chuck (ring operated)
*3 Collet chuck holder is necessary to fix the individual collets on the
• Suitable for holding small parts with easy-to- rotary table.
operate knurled-ring clamping. Centering chuck (handle operated)
• Suitable for holding longer parts and those
requiring a relatively powerful clamp including
crank shafts and pin shafts.

Code No. 211-032


OD: 1~36 mm
Holding Internal jaws
ID: 16~69 mm
capacity
External jaws OD: 35~78 mm
External dimensions (D x H) ø118 x 41 mm Code No. 211-014
Mass 1.2 kg OD: 2~35 mm
Holding Internal jaws
ID: 25~68 mm
Price £1220.00 capacity
External jaws OD: 35~78 mm
External dimensions (D x H) ø157 x 70.6 mm
Micro-chuck Mass 3.8 kg
• Used for clamping a workpiece (less than ø1 mm) Price £487.00
that the centering chuck cannot handle.
Magnification calibration gauge
• Used for normalizing detector magnification by
calibrating detector travel against displacement
of a micrometer spindle.

L Code No. 211-031


Holding capacity OD: ~1.5 mm
External dimensions (D x H) ø107 x 48.5 mm
Mass 0.6 kg
Price £941.00
Code No. 211-045
Max. calibration range 400 μm
Magnification checking kit*4 Graduation 0.2 μm
• A combination of gauge blocks and an optical flat. External dimensions (W x D x H) 235 (max) x 185 x 70 mm
Mass 4 kg
Price £1980.00

Recording paper set


• For the RA-10, RA-120 and RA-220 thermal printers.
Code No. 997090
Code No. 12AAH181
Price £208.00
4
Number of rolls 10 (25 m per roll)
* Supplied with RA-H5200 / RA-H5200 CNC / RA-2200 / RA-2200 CNC as
standard. Price £60.40

L-63 Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances.
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Cylindrical square Auxiliary workpiece stand*5
• Only for models capable of measuring cylindricity.

Code No. 356038


Code No. 350850 Loading diameter 100 mm
Cylindricity 2 µm External dimensions (D x H) ø105 x 25 mm
Straightness 1 µm Mass 1.7 kg
External dimensions (D x H) ø70 x 250 mm Price £264.00
Mass 7.5 kg *5 Supplied with RA-H5200 as standard.
Price £337.00
Vibration isolator
Origin-point gauge*6 • Air suspension system.
• For zero setting the R- and Z-axes.

For RA-220 and RA-1600


Code No. 998382 Code No. 178-025
Price £269.00 Vibration isolation method Diaphragm isolation system
*6 Supplied with RA-H5200/RA-2200 as standard. External dimensions (W x D x H) 750 x 550 x 57 mm
Price £4790.00
Vibration isolator Optional accessory used with this vibration isolator: Stand (178-024)

• Desk type compatible with RA-2200. For RA-10, RA-120 and RA-120P
Code No. 211-013
Vibration isolation method Diaphragm isolation system
External dimensions (W x D x H) 615 x 515 x 51 mm
Price £2930.00

3X extension detector holder


• For the measurement of deep holes with the
RA-H200.
Code No. 12AAF205
Mass 1.3 kg L
Price £1870.00

2X extension detector holder


• For the measurement of deep holes with the
RA-1600, RA-2200 and RA-H200.
Code No. 12AAF203
Mass 1.1 kg
Price £1720.00

Code No. 12AAK110 Sliding detector holder


Vibration isolation method Diaphragm isolation system • For the RA-1600 (supplied with RA-H5200 /
External dimensions (W x D x H) 830 x 800 x 700 mm RA-2200 as standard).
Price £POA
Optional accessories used with this vibration isolator Code No. 12AAL090
• Monitor arm (12AAK120) Price £1300.00
• Side table (12AAL019)

Mitutoyo operates a policy of continuous improvement that aims to provide the customer with the benefit of the latest technological advances. L-64
Therefore the company reserves the right to change any or all aspects of any product specification without notice.
Quick Guide to Precision Roundtest (Roundform Measuring Instruments)
Measuring Instruments

L-65
■ Effect of Filter Settings on the Measured Profile ■ Undulations Per Revolution (UPR) data in
Roundness values as measured are greatly affected by variation of filter cutoff value.
It is necessary to set the filter appropriately for the evaluation required.
the roundness graphs
Measurement result graphs
No filter ΔZq=22.14µm 90

Amplitude
180 0 0
0 90 180 270 360

270 Angle

A 1 UPR condition indicates eccentricity of the workpiece relative to the rotational


axis of the measuring instrument. The amplitude of undulation components
depends on the levelling adjustment.
Low-pass ΔZq=12.35µm ΔZq=16.60µm ΔZq=20.72µm ΔZq=22.04µm
90
filter

Amplitude
180 0 0
0 90 180 270 360

270 Angle
15 upr 50 upr 150 upr 500 upr
A 2 UPR condition may indicate: (1) insufficient levelling adjustment on the
measuring instrument; (2) circular runout due to incorrect mounting of the
Band-pass ΔZq=17.61µm ΔZq=18.76µm ΔZq=14.50µm workpiece on the machine tool that created its shape; (3) the form of the workpiece
filter is elliptical by design as in, for example, an IC-engine piston.
90

Amplitude
180 0 0
0 90 180 270 360

15-150 upr 15-500 upr 50-500 upr 270


Angle

A 3 to 5 UPR condition may indicate: (1) Deformation due to over-tightening of the


holding chuck on the measuring instrument; (2) Relaxation deformation due to
stress release after unloading from the holding chuck on the machine tool that
created its shape.
90

■ Evaluating the Measured Profile Roundness


Amplitude

Roundness testers (RONt) use the measurement data to generate reference circles whose dimensions define the roundness 180 0 0
value. There are four methods of generating these circles, as shown below, and each method has individual 0 90 180 270 360
characteristics so the method that best matches the function of the workpiece should be chosen.
270
Least Square Circle Minimum Zone Circles Angle
(LSC) Method (MZC) Method 90

A circle is fitted to the measured profile such that the sum of the squares of the Two concentric circles are positioned to enclose the measured profile such
departure of the profile data from this circle is a minimum. The roundness that their radial difference is a minimum. The roundness figure is then defined
Amplitude

figure is then defined as the difference between the maximum departures of as the radial separation of these two circles. 180 0
0
the profile from this circle (highest peak to the lowest valley). 0 90 180 270 360

270 Angle
RO lRO
Nt Nt
A 5 to 15 UPR condition often indicates unbalance factors in the machining method
Rmin
Rmin
Rmax Rmax or processes used to produce the workpiece.
90
Amplitude

180 0 0
RONt = Rmax-Rmin RONt = Rmax-Rmin 0 90 180 270 360

270 Angle
Minimum Circumscribed Maximum inscribed 90
Circle (MCC) Method Circle (MIC) Method
The smallest circle that can enclose the measured profile is created. The The largest circle that can be enclosed by the profile data is created. The
L
Amplitude

roundness figure is then defined as the maximum departure of the profile from roundness figure is then defined as the maximum departure of the profile
this circle. This circle is sometimes referred to as the ‘ring gauge’ circle. from this circle. This circle is sometimes referred to as the `plug gauge' circle. 180 0 0
0 90 180 270 360

270 Angle
RO RO
Nt Nt

Rmin Rmin
A 15 (or more) UPR condition is usually caused by tool chatter, machine vibration,
Rmax Rmax coolant delivery effects, material non-homogeneity, etc., and is generally more
important to the function than to the fit of a workpiece.
90
Amplitude

RONt = Rmax-Rmin RONt = Rmax-Rmin


180 0 0
0 90 180 270 360

270 Angle
90
Amplitude

180 0 0
0 90 180 270 360

270 Angle

L-66

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