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CNC Measurement Efficiency Boost

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0% found this document useful (0 votes)
39 views31 pages

CNC Measurement Efficiency Boost

Uploaded by

dingleiy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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Form Measurement

CNC FORM MEASURING


INSTRUMENT SERIES

Catalog No. E4284

The world’s leading range of CNC Form Measuring


Machines ushers in a new age of automated
measurement. Simply switching to the dedicated
part program for each workpiece greatly improves
measurement throughput and helps maximize
productivity.
Towards improved measurement efficiency

CNC Surface Roughness Tester Surftest Extreme


CNC Surface Texture Measuring Instrument Formtracer Extreme
CNC Contour Measuring Instrument Contracer Extreme

Mitutoyo provides powerful solutions for


improving measurement efficiency.

Existing measurement process CNC Mea

Workpiece loading / unloading As soo


measu
Workpiece leveling, etc.

Positioning the measurement start point


Measurement
Analysis of recorded geometrical data A CNC me
Now the o
Print
To be repeated for the number of workpieces.
all workpieces.

Ties up the operator for an extended period of time.

Existing measurement process CNC Measurement

Workpiece loading / unloading As soon as a workpiece pallet is loaded,


measurement can be started.
Workpiece leveling, etc.

Positioning the measurement start point


Measurement
Analysis of recorded geometrical data A CNC measuring machine runs unmanned.
Now the operator can commit to other tasks.
Print
To be repeated for the number of workpieces.
all workpieces.

Ties
2 up the operator for an extended period of time.
Applicable
Measurement conditions Time for measurement
workpiece
Crankshaft Number of measurement points: Approx. 40 points
Measuring position: Pin/Journal/Thrust surface. Measuring direction: Along the axis of each cylindrical Manual: 90 minutes
unit/On the surface of each thrust bearing.
Preliminary arrangements: Shifting workpiece/Changing workpiece position/Alignment
Analysis items: Surface roughness/Straightness CNC: 20 minutes
*Alignment in the direction of measurement or mounting the shaft takes time, and can require two people!

Cylinder head Number of measurement points: Approx. 60 points


Measuring position: Six surfaces and the inside diameter of each bore.
Measuring direction: Multiple directions including the top, bottom, and side surfaces; and in the inclined holes. Manual: 90 minutes
Preliminary arrangements: Shifting workpiece/Changing workpiece position/Alignment, etc.
Analysis items: Surface roughness/Contour and profile CNC: 30 minutes
*Since more than ten position changes are required to set the workpiece at the measuring point, the measurement efficiency
is badly affected!

Transmission Number of measurement points: Approx. 4 points


Measuring position: Near tip of tooth. Measuring direction: Tangent line Manual: 20 minutes
gear Preliminary arrangements: Workpiece rotation/Workpiece positioning
Analysis item: Contour and profile CNC: 5 minutes
*Although the rotary positioning at every 90 degrees requires simple repetitive operations, a significant difference will result
(Each estimated time covers
in the amount of time required and the accuracy depending on the operator’s skill.
measurement of four teeth.)

Valve body Number of measurement points: Approx. 20 points


Measuring position: Seating surface and holes
Measurement direction: Top surface and the hole inside diameter in any of the three directions.
Preliminary arrangements: Shifting workpiece/Changing workpiece position/Alignment, etc.
Manual: 40 minutes
Analysis items: Surface roughness
*The seating surface can be measured easily after shifting the workpiece appropriately. However, it is not so easy to measure the CNC: 15 minutes
inside surface roughness of a hole, since the measuring position may be difficult to see by the operator during positioning!

Printer roll Number of measurement points: Approx. 3 points/workpiece


Measuring position: On the cylinder’s generatrix. Measurement direction: Along the generatrix Manual: 50 minutes
axis
Preliminary arrangements: Workpiece change/Alignment CNC: 15 minutes
Analysis items: Surface roughness/Straightness (Each estimated time covers
*Little time is required to measure only one piece. However, as the number of pieces to be measured within a day becomes measurement of ten rolls.)
large, so does the total time required for alignment, resulting in a time-consuming job!

Aspheric Number of measurement points: Approx. 2 points


Measurement position: Along two lines crossing each other on the sectional plane perpendicular
surface lens
to the optical axis
Measurement direction: In the direction of stylus retraction
Manual: 40 minutes
Preliminary Arrangements: Workpiece rotation/Workpiece leveling/Optical axis positioning
Analysis items: Contour and profile/Tolerance zone measurement data/Surface roughness CNC: 5 minutes
*It is critical to measure at the sectional profile, which is perpendicular to the optical axis and necessitates a significant amount
of time for establishing the complete settings!

Rotor/Spindle Number of measurement points: Approx. 2 points/workpiece


Measuring position: On the cylinder's generatrix Manual: 40 minutes
for motors
Measurement direction: Along the generatrix axis
Preliminary arrangements: Workpiece change/Alignment CNC: 20 minutes
Analysis items: Surface roughness/Straightness (Measurement of 20
*It takes little time to measure only one piece. However, since it is often the case that many workpieces are measured during workpieces is estimated
each job, the total setting time required may become too large for piece-by-piece setting! within each time period.)

3
A Range of Functions Enhance
Your Measurement Efficiency

Accelerating measurement efficiency through new measuring functions under CNC control
†Tracking measurement function
Z2
The Z2-axis control makes the target range of form (contour) tracing measurement wider
than that covered by only the detector unit.

†Inclined plane measurement function (surface roughness)


Simultaneous control over the X axis and Y axis enables oblique-movement
measurement to be performed.
Even continuous measurement can be achieved without re-setting the workpiece so
that the measuring direction can be parallel to the drive unit. X-axis
displacement range

Part program-guided automatic continuous measurement of


multiple points/multiple workpieces
The use of the Y-axis table makes it possible to perform automatic Y axis

continuous measurement of multiple workpieces (measurement points).

†Models with the α axis (incorporated with the drive unit tilting function) enable
continuous measurement on multiple sections of surfaces including inclined portions
without changing the initial set up.
†Installs the Automatic Leveling Function using the α axis or optional Auto Leveling
Table. (Patent pending: Japan)

High-throughput measurement enabled by fast positioning


†Thanks to its high drive speed (a maximum of 200mm/s*), which is the fastest in
the world, and multiple-axis simultaneous control, the detector can be positioned
practically instantaneously on the target measurement point.
(* Maximum 40mm/s for CS-5000CNC)

4
Easy-to-use Remote Box allows the operator to control the measuring unit at hand
†Easy-to-understand operation buttons identified by each icon marked on the top.
†Also provided with the Speed Override Knob, which allows the operator to change the traveling speed even during
automatic execution. Speed Override Knob that allows real-time
change of traveling speed

Easy-to-understand operation buttons

An anti-collision safety function is also provided to protect the operator, measuring unit, and/or
workpiece from damage.
†This safety device will automatically stop the measuring unit should a collision occur.

Surface roughness detector

Direction of a collision that may cause


the safety device to be triggered

Contour detector

FORMTRACEPAK, the surface roughness/form analysis software Identifies the coordinate system through
that strongly supports CNC measurement edge measurement.
†Workpiece identification (coordinate system alignment)
It is possible to measure the same point even when the current workpiece is
positioned in a place offset from that which was set at the time of creating
the part program, if the operator establishes the workpiece coordinate
system another time.
Supports multiple-part measurement. Repeated measurement via the loop function
†By repeatedly running one section of a part program using the loop
function, it is possible to batch-measure more than workpiece having an
identical form.

One workpiece

5
CNC Form Measuring Instrument Line-Up

Contributes greatly to your productivity improvement by increasing measurement throughput.


The world’s leading range of CNC Form Measuring Machines ushers in a new age of automated
measurement.
† Your measurement efficiency can be enhanced with the new measuring functions (tracking measurement/inclined
plane measurement) under CNC control.
† Multiple parts mounted on a palette and single parts with multiple measurement points can be inspected/measured
efficiently.
† Mitutoyo has achieved the world’s fastest maximum drive speed of 200mm/s together with multiple axis simultaneous
control, resulting in ultrafast movement to the target measurement point. The drive speed has been raised to 40 times
that of a conventional instrument (5mm/s → 200mm/s).
† Supplied with an easy-to-use Remote Box allowing the operator to control the measuring process by hand.
† Provided with an anti-collision safety function to protect the operator, measuring unit, and/or workpiece from damage.
† FORMTRACEPAK, surface roughness/form analysis software, strongly supports CNC measurement.
† CNC operation ensures that every user performs measurement under the same conditions and with equal application
of skill.
† Mitutoyo’s wide-ranging product line-up includes not only single-purpose surface roughness measuring instruments
and contour/form measuring instruments, but also dual-purpose surface roughness/form measuring machines
and numerous additional peripheral options, all of which enable the user to choose the best instrument for the
measurement tasks in hand.

6
CNC Surface Roughness Measuring Instrument
Surftest Extreme SV-3000CNC

Features
† High-accuracy stylus type CNC surface roughness tester
† X1, (Y), and Z2 axes have a maximum drive speed of 200mm/s, which permits high-speed positioning that may
result in a large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks.
† Enables inclined plane measurements through 2-axis simultaneous control in X- and Y-axis directions.
† For models with the a axis, it is possible to perform continuous measurement over horizontal and inclined surfaces
by power-tilting the X1 axis.
† For models with a Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc., through
positioning in the Y-axis direction.
† For the Z1-axis detector, one of two types with a measuring force of 4 mN or 0.75 mN can be selected.
† All connecting cables are neatly housed in the measuring unit, which ensures measurement without any
interference from the cables.
† Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even
if its main body collides with a workpiece or jig.
† Supplied with an easy-to-operate Remote Box, on which the user can make any movement by selecting the
required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top.
† Communication with the Data Processing/Analysis section is via USB.

7
CNC Contour Measuring Instrument
Contracer Extreme CV-3000CNC / 4000CNC

Features
† High-accuracy stylus type CNC contour/form measuring instrument
† X1, (Y), and Z2 axes have a maximum drive speed of 200mm/s, which permits high-speed positioning that may
result in a large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks.
† For models with the a axis, it is possible to perform continuous measurement over horizontal and inclined surfaces
by power-tilting the X1 axis.
† For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc.,
through positioning in the Y-axis direction.
† The Z1 axis is provided with a digital detector (CV-4000CNC: incorporating the Mitutoyo Laser Holoscale) that
covers a wide measurement range and can be used for high-accuracy measurement.
† Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions.
† Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even
if its main body collides with a workpiece or jig.
† Supplied with an easy-to-operate Remote Box, on which the user can make any movement by selecting the
required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top.
† Communication with the Data Processing/Analysis section is via USB.

8
CNC Surface Roughness/Form Measuring Instrument
Formtracer Extreme SV-C3000CNC / C4000CNC

Features
† High-accuracy stylus type CNC Surface Roughness/Form Measuring Instrument that allows both measurement of
surface roughness and form/contour with one unit.
† X1, (Y), and Z2 axes have the maximum drive speed of 200mm/s, which permits high-speed positioning that may
result in a large increase in the throughput of multiple-profile/multiple-workpiece measurement tasks.
† For models with the a axis, it is possible to perform continuous measurement over horizontal and inclined surfaces
by power-tilting the X1 axis.
† For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc.,
through positioning in the Y-axis direction.
† The CV-type Z1-axis is provided with a digital detector (SV-C4000CNC: incorporating the Mitutoyo Laser Holoscale)
that covers a wide measurement range and can be used for high-accuracy measurement.
† Enables inclined plane measurements through 2-axis simultaneous control in the X- and Y-axis directions.
† When the detector for form/contour measurement is replaced with that for surface roughness measurement, or
vice versa, it is a simple, one-touch replacement without re-routing of the connecting cables.
† Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even
if its main body collides with a workpiece or jig.
† Supplied with an easy-to-operate Remote Box, on which the user can make any movement by selecting the
required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top.
† Communication with the Data Processing/Analysis section is via USB.

9
CNC Surface Texture Measuring Instrument
Formtracer Extreme CS-H4000CNC / CS-5000CNC / CS-H5000CNC

Features
† High-accuracy stylus type CNC Surface Measuring Instrument that allows simultaneous measurement of surface
roughness and form/contour.
† The X1 axis has a maximum drive speed of 40mm/s, and (Y) and Z2 axes have a maximum drive speed of 200mm/s,
respectively. This permits high-speed positioning that may result in a large increase in the throughput of multiple-
profile/multiple-workpiece measurement tasks.
† A Mitutoyo Laser Holoscale is incorporated in the X1 axis and Z1 axis so that high resolution [X1 axis: 6.25nm, Z1
axis: 1nm (4nm/8nm: CS-5000CNC, 1nm/2nm: CS-H5000CNC)] is achieved and batch measurement of form/
contour and surface roughness can be made.
† The active control method is employed for the Z1-axis detector to implement a wide-range measurement capability
wherein the variation in dynamic measuring force is restricted.
† Since the Z1-axis detector incorporates an anti-collision safety device, the detector unit will automatically stop even
if its main body collides with a workpiece or jig.
† For models with the a axis*, it is possible to perform continuous measurement over horizontal and inclined
surfaces by power-tilting the X1 axis. *Not available only for CS-H4000CNC
† For models with the Y-axis table, it is possible to expand the measuring range for multiple workpieces, etc.,
through positioning in the Y-axis direction.
† Supplied with the easy-to-operate Remote Box, on which the user can make any movement by selecting the
required axis using the two joysticks. The current axis selection is easily identified by the icon on the key top.
† Uses USB for communicating with the Data Processing/Analysis Unit (optional).

CS-H4000CNC

CS-H5000CNC

10
Y-axis Column Moving Type Surface Roughness Tester
Surftest Extreme SV-M3000CNC

Features
† CNC Surface Roughness Tester that covers measurement of large/heavy workpieces such as engine blocks,
crankshafts, etc.
† In combination with the rotation of the detector unit, it is possible to measure continuously in the horizontal and
vertical planes.
† Supplied with either the large table for supporting a load of 100kg or a large θ2 table, depending on the order.
† Suitable for automatic surface roughness measurement on large and heavy workpieces.
† Employs the column-moving type configuration that is not restricted by workpiece size.
This is advantageous for measuring heavy workpieces such as engine blocks, crankshafts, etc.
† Provides 800mm of Y-axis stroke. This makes it possible to measure multiple profiles on large workpieces.
† Load table has a self-contained structure to ensure that various size workpieces, jigs, auto-feed devices, etc., are
easily accommodated and can be specified, if required, by special order.
† Surface roughness detector rotating unit, S-3000AR (optional), covers continuous measurement over the bottom
and side surfaces of a workpiece.
† Compatible with the Large-size Rotary Table (optional).
Enables continuous automatic measurement of large-size workpiece.

11
Wide choice of optional accessories expands the
application range - 1

Examples of optimal combinations of accessories


Optional accessory Y-axis Table θ1 Table θ2 Table Drive unit Large θ Table Rotary-type
tilting function detector
Function (Patent pending: Japan) holder
*1: Applicable only to form/contour
measurement
*2: Applicable only to surface roughness
measurement
*3: Applicable only for SV-M3000CNC

Automatic leveling ­
Automatic alignment (Patent
registered: Japan)
Multiple workpiece batch
measurement
Measurement in the Y-axis direction
Oblique measurement of XY plane *2
Outside 3D surface roughness
measurement/evaluation *2
Multiple-piece measurement in
the Y-axis direction (Positioning
in the Y-axis direction)
Multiple-piece measurement in the
radius direction (Positioning in the
rotating direction of XY plane)
Tracking measurement in the
Z-axis direction *1
Inclined surface measurement in
the X-axis direction
Inclined hole inside measurement in
the X-axis direction
Multiple cylinder generatrices
measurement
Measurement of both top and
bottom surfaces
Rotary positioning of large
workpiece *3
Upward/downward and frontward/
backward measurement of large
workpiece *3
: Essential : Better to provide with : Not necessary

12
Cross-travel Table Rotary Vise Precision Vise Adjustable clamps
Stage size: 280x180mm Type: Double acting Jaw opening: 36mm Accessory for the Cross-
Travel range: 100x50mm Jaw opening: 60mm For mounting on accessories travel Table
Angular graduations: 1° such as the cross-travel table Max. holding height:
35mm

178-019
218-001
218-003
Cross-travel table
Type: Single acting (analog XY adjustment) 176-107
Stage size: 280x152mm
Max. workpiece diameter: Table size: 130x100mm
Travel range: 50x25mm Swivel Center Support
ø60mm Angle of tilt: ±1.5°
X-, Y-axis displacement: Max. workpiece diameter:
Angular graduations: 5°
±12.5mm 85mm (where the tilt angle
is 0°) , 65mm (where the
218-041
angle of tilt is 10°)
Maximum workpiece
172-144 length: 140mm
Chucks 178-043-1
Holding range: Objects V-block & clamp
with outside diameter Cross-travel table
Accessory for the Cross- (digital XY adjustment)
1.5mm or less travel Table Same as XY leveling table 172-197
Max. workpiece diameter: (analog)
50mm (172-234),
25mm (172-378) Center Support Riser
Total height: 60mm
211-031 172-234
172-378
178-042-1

Holding range:
3-axis Adjustment Table
Internal jaws: Objects with
172-143
outside diameter 1-36mm
Internal jaws: Objects with Center Support
inside diameter 14-70mm Maximum allowable
Possible range of setting:
External jaws: Objects with 178-047
workpiece length: 120mm
1mm-160mm
outside diameter 1-75mm Max. workpiece diameter:
For mounting on Leveling Table
accessories such as the 120mm
Table size: 130x100mm
cross-travel table Angle of tilt: ±1.5°

211-032
998291
178-016 172-142

13
Wide choice of optional accessories expands the
application range - 2

Styli for SV-3000CNC, SV-C3000CNC, SV-C4000CNC and SV-M3000CNC


11.5 10 60 14
3.1

ø14
4
ø1

3.6
1.3

ø8
ø7
Skidless nosepiece Detector
4
(12AAB355)

Styli
Standard stylus 44.7 Double-length for deep hole
12AAE882 (1µm)*1 12AAE898 (2µm)*1
0.9 37.7 12AAE924 (1µm) 94.7 12AAE914 (5µm)
A 12AAC731 (2µm)*1 87.7 ( ): Tip radius

12AAB403 (5µm)
7.6

Color coding 12AAB415 (10µm)


5.2

ø2.4

ø1.2 12AAE883 (250µm)*1 0.6


3

Detail view of section A ( ): Tip radius


1.8

ø2.4
90

For small hole 12AAC732 (2µm)*1 For small hole/Double-length for deep hole
0.6 44.4 0.6 94.4 12AAE892 (2µm)*1
12AAB404 (5µm)
37.7 12AAE908 (5µm)
0.4

0.6 12AAB416 (10µm) 0.6 87.7


( ): Tip radius
15 ( ): Tip radius 30
ø2.4

ø0.6
2.4
1.6
3.4

ø2.4
ø0.6
1.6

2.4
Detail view of
90 section A
Detail view of section A A Color coding
ø1.2

A
3.4
1.6

ø1.2

(S=5/1)

For extra small hole 12AAC733 (2µm)*1 For small hole


44.2
93.8 12AAE884
0.4 12AAB405 (5µm)
37.7 87.7 (ø1.6mm)
1.2

12AAB417 (10µm)
8.9 ( ): Tip radius 41
ø2.4
2.5

ø0.3
1.2

90
A Color coding
ø0.6

Detail view of section A ø1.6 carbide ball


ø1.2

ø2.4

(S=5/1)

For extra minute hole 12AAC734 (2µm)*1 For ultra small hole
44.2 43.8 12AAE885
0.4 12AAB406 (5µm)
37.7 7 37.7 (ø0.5mm)
12AAB418 (10µm)
8.9 ( ): Tip radius 7
0.8

ø2.4
2.5

ø0.3
ø0.5 carbide ball
ø0.3
0.8

90
A Color coding
Detail view of section A
ø0.6

ø2.4

Detail view of section A A


(S=5/1)

For deep hole For small slotted hole


94.7 144.7
12AAE938 (2µm)*1
0.9 87.7 0.9 137.7 12AAE940 (5µm)
Color coding A Color coding A
94.4
0.6
7.6
7.6
5.2

5.2

0.6 87.7
ø2.4

ø2.4

Ø1.2 ø1.2 45
Detail view of Detail view of
1.6

section A 90 section A 90
ø0.3

ø0.6
0.4

Double length Triple length


12AAC740 (2µm)*1 12AAC741 (2µm)*1 A
ø1.2

ø2.4

12AAB413 (5µm) Detail view of section A


12AAB414 (5µm)
12AAB425 (10µm) 12AAB426 (10µm)
( ): Tip radius ( ): Tip radius
*1 Tip angle: 60°

14
Styli
37.7
For deep groove (10 mm) 0.9 44.7
For deep groove (20 mm)
12AAC735 (2µm)*1 95.2 12AAC736 (2µm)*1
A
12AAB409 (5µm) 87.7 12AAB408 (5µm)
12AAB421 (10µm) 12AAB420 (10µm)
Color coding ( ): Tip radius ( ): Tip radius
14.2
13

ø2.4

ø2.4

21.8
5.2
23
Detail view of section A ø1.2

n1.2
90
45.2
For deep groove (20 mm) For deep groove (40 mm) 37.7
0.9
12AAC736 (2µm)*1 12AAE895 (2µm)*1
12AAB408 (5µm) 12AAE911 (5µm)
ø2.4

37.7 ( ): Tip radius


24.2

12AAB420 (10µm)
23

Ø2.4
44.7
( ): Tip radius

43.8
42.6
Color coding A
ø2.4

5.2
ø1.2
Detail view of section A
90
Ø1.2

93.8
For deep groove (30 mm) For deep groove (30 mm) / 87.7
12AAC737 (2µm)*1 Double-length for deep hole
37.7 12AAB407 (5µm)
Ø2.4

ø2.4
45.2
12AAB419 (10µm)
31.8
33

Ø3
A ( ): Tip radius
5.2

Color coding
36.5

12AAE894 (2µm)*1
35

5.2

Detail view of section A ø1.2 12AAE910 (5µm)


Ø1.2 ( ): Tip radius
90

93.8
For gear tooth For gear tooth / 87.7
43.8 12AAB339 (2µm)*1 Double-length for deep hole
60

Color coding 37.7 12AAB410 (5µm)


12AAB422 (10µm)
60
6.4

Ø3

( ): Tip radius
7
6.7
7.6

36.5

A 12AAE896 (2µm)*1
35
ø2.4

ø1.
Detail view of section A 60 2 12AAE912 (5µm)*1
( ): Tip radius
ø1.2

For rolling circle waviness surface For rolling circle waviness/


12AAB338
(0.8mm)
Double-length for deep hole 12AAE886 (250µm)
44.7
94.7
0.9 37.7
0.9 87.7
5.2
7.6

Ball ø1.588
ø2.4

ø2.4

ø1.2 ø1.2
7.6
6.4
5.2

For knife-edge detector For corner hole/Double-length for deep hole


44.7
12AAC738 (2µm)*1
12AAB411 (5µm)
93.8 12AAE897 (2µm)*1
0.9 37.7 87.7 12AAE913 (5µm)
A 12AAB423 (10µm) 35 ( ): Tip radius
Color coding
( ): Tip radius
7.6

45

ø1.2
ø2.4

90
ø1.6

ø2.4

Detail view of section A


5.8
5

ø0
.8

For eccentric arm 45.2


For bottom surface of hole
0.9 37.7 12AAC739 (2µm)*1
ø2.4

10
A 12AAB412 (5µm)
7.6

37.5
31.4

12AAB424 (10µm)
25

ø1.2
ø2.4

60

Color coding ( ): Tip radius


90
7.6

12AAE899 (2m)*1 12AAE939 (2µm)*1


ø3

Detail view of section A 12AAE915 (5m) ø1.


2
50
12AAE941 (5µm)
( ): Tip radius ( ): Tip radius
*1 Tip angle: 60° * Compatible with styli made to special specifications.

15
Wide choice of optional accessories expands the
application range - 3

Arms and styliarm


Straight for CV-3000CNC, CV-4000CNC,
Eccentric arm SV-C3000CNC, SV-C4000CNC
Straight arm Eccentric arm Arm Applicability Table
ø8
ø8

ø8

15 Arm Model Part No. Applicable Stylus No. H (mm)


ø8

H 15 185
H ABH-53 12AAE294 SPH-51, 52, 53, 54, 55, 57 6
185 40
H 15 ABH-63 12AAE295 SPH-61, 62, 63, 64, 66, 67 12
15 185
185 H Straight ABH-71* 996506 SPH-71, 72, 73, 74, 75, 77 20
40
Arm for small hole ABH-81 996507 SPH-81, 82, 83, 84, 85, 87 30
ABH-91 996508 SPH-91, 92, 93, 94, 95, 97 42
ø8

Arm for small hole


ø3

ABH-52 996509 SPH-51, 52, 53, 54, 55, 57 6


ø8

ABH-62 996510 SPH-61, 62, 63, 64, 65, 67 12


ø3

15 Eccentric ABH-72 996511 SPH-71, 72, 73, 74, 75, 77 20


130
15 ABH-82 996512 SPH-81, 82, 83, 84, 85, 87 30
15
130 ABH-92 996513 SPH-91, 92, 93, 94, 95, 97 42
15 Arm for small hole ABH-21 12AAE296 SPH-21, 22, 23 —
*Standard accessories (CV-3000/4000 series, SV-C3000/4000)

One-sided cut stylus Conical stylus Stylus Applicability Table


ø3 ø3
One-sided cut stylus Conical stylus Arm Model Part No. Applicable Stylus No. H(mm)
ø3 ø3
SPH-51 354882 ABH-52 14
H H SPH-61 354883 ABH-62 20
Tip angle: 12° Tip angle: 20° One-sided cut
SPH-71 354884 ABH-71 · 72 28
H H stylus
Tip angle:
Tip radius: 12°
25µm Tip angle:
radius: 20°
25µm SPH-81 354885 ABH-81 · 82 38
Tip
Material: Carbide Material:
Tip radius: 25µm Tip radius:Carbide
25µm SPH-91
SPH-52
354886
354887
ABH-91 · 92
ABH-52
50
14
Intersecting cut stylus
Material: Carbide Conical stylus Carbide
Material: SPH-62 354888 ABH-62 20
ø3 ø3 Intersecting cut
Intersecting cut stylus Conical stylus stylus
SPH-72 354889 ABH-71 · 72 28
ø3 ø3 SPH-82 354890 ABH-81 · 82 38
H SPH-92 354891 ABH-91 · 92 50
H
SPH-57 12AAE865 ABH-52 · 53 14
H
Tip angle: 20° Tip angle: 30°
H SPH-67 12AAE866 ABH-62 · 63 20
Conical stylus
Tip angle:
Tip radius: 20°
25µm Tip angle:
Tip radius: 30°
25µm Tip angle: 20° SPH-77 12AAE867 ABH-71 · 72 28
Material: Carbide
Tip radius: 25µm Material: Sapphire or carbide
Tip radius: 25µm (Carbide) SPH-87 12AAE868 ABH-81 · 82 38
Material: SPH-97 12AAE869 ABH-91 · 92 50
Knife-edge stylusCarbide Material:Ball stylus or carbide
Sapphire
SPH-53 354892 ABH-52 14
Knife-edge
ø3 stylus ø3 Ball stylus SPH-63 354893 ABH-62 20
Conical stylus
ø3 SPH-73 354894 ABH-71 · 72 28
ø3 Tip angle: 30°
SPH-79 355129 ABH-71 · 72 28
H (Sapphire)
H Tip angle: 20° SPH-83 354895 ABH-81 · 82 38
H Tip angle:
Tip width: 20°
3mm H SPH-93 354896 ABH-91 · 92 50
Tip Tip ball diameter: 1 mm
radius: 25µm SPH-56 12AAA566 ABH-52 14
Tip width: 3mm
Tip ball
material:
Material:
Tip Carbide Carbide
diameter: 1 mm
Conical stylus SPH-66 12AAA567 ABH-62 20
Tip radius: 25µm Tip angle: 30° SPH-76* 12AAA568 ABH-71 · 72 28
SPH-11/21/31
Small hole stylusMaterial: Carbide Small hole stylus SPH-12/22/32
Tip material: Carbide (Carbide) SPH-86 12AAA569 ABH-81 · 82 38
Small hole stylus SPH-11/21/31 Small hole stylus SPH-12/22/32 SPH-96 12AAA570 ABH-91 · 92 50
ø5
ø4
ø1.6 ø1.6

354897
ø3

SPH-54 ABH-52 14
SPH-64 354898 ABH-62 20
ø5
ø4
0.4

ø3

13 20
1

55 55 Knife-edge stylus SPH-74 354899 ABH-71 · 72 28


SPH-84 354900 ABH-81 · 82 38
0.4

13 20
1

55 55
SPH-94 354901 ABH-91 · 92 50
Small hole stylus SPH-13/23/33 SPH-55 354902 ABH-52 14
SPH-65 354903 ABH-52 20
Small hole stylus SPH-13/23/33
ø4

Ball stylus SPH-75 354904 ABH-52 28


SPH-85 354905 ABH-52 38
ø4
2.5

55 SPH-95 354906 ABH-52 50


SPH-21 12AAE297 ABH-21 2
2.5

55 Small hole stylus


SPH-22 12AAE298 ABH-21 4
(One-sided cut)
SPH-23 12AAE299 ABH-21 6.5
* Standard accessories (CV-3000/4000 series, SV-C3000/4000)

16
Styli for CS-H4000CNC, CS-500CNC and CS-H5000CNC
Standard-length styli Double-length styli
Standard-length stylus -1 Double-length stylus -2
107
Stylus length: 12.5mm 1 74.5 (31.5) Stylus length: 25mm Tip material: Diamond
Tip material: Diamond Tip shape: 40° cone Tip radius: 5µm
ø6

ø4
Tip shape: 40° cone 187
ø1.2
12.5

Tip radius: 5µm (31.5) 1 154.5 (31.5)


36.05
(6.5)

40º 65.95

ø6

ø4
*Parts No.: 12AAJ037 / 12AAD543 / 12AAJ037 ø1.2

25

(19)
Standard-length ball stylus -1 115.95
107 40º 145.95
Stylus length: 12.75mm 1 74.5 (31.5)
Tip material: Sapphire *Parts No.: –––––– / 12AAD545 / 12AAJ039
ø6

ø4

Tip ball dia: 0.5mm


Double-length stylus -3
12.75

ø1.2
35.95 Stylus length: 25mm Tip material: Diamond
(6.8)

ø0.5mm ball 65.95 Tip shape: 60° cone Tip radius: 2µm
Parts No.: 12AAD544 187
1 154.5 (31.5)
Standard-length stylus for small hole
ø6

ø4
Stylus length: 15mm Tip material: Diamond
Tip shape: 40° cone 106.6 ø1.2
25

(19)

Tip radius: 5µm 0.6 74.5 (31.5)


115.95
15 60º 145.95
ø6

ø4

0.6
ø1.2

*Parts No.: –––––– / 12AAG155 / 12AAJ041


1.6

6
0.4

(1.1)

40º 35.95
A
A 65.95 Double-length ball stylus -2
Parts No.: 12AAD651 Stylus length: 12.75mm Tip material: Sapphire
Tip ball dia: 0.5mm
Standard-length stylus for extra-small hole 187
Stylus length: 10mm Tip material: Diamond 1 154.5 (31.5)

Tip shape: 40° cone


ø6

ø4

106.4
Tip radius: 5µm 0.4 74.5 (31.5)
ø1.2
25.25

10
(19.3)
ø6

ø4

0.4
115.95
ø0.6

1.2

145.95
6 ø0.5mm ball
0.6

(1.1)

40º 35.95
A
A
65.95
*Parts No.: –––––– / 12AAD546 / 12AAD546

Parts No.: 12AAD652 Unit: mm

Standard-length eccentric stylus


Stylus length: 12.5mm Tip material: Diamond
Tip shape: 40° cone 109
Tip radius: 5µm 3 74.5 (31.5)

Stylus Nosepiece Detector unit


ø6

ø4

ø1.2
(SC-5000CNC)
(6.5)
12.5
ø6

4˚ 35.95 *Parts No.: for CS-H4000CNC / for CS-5000CNC / for CS-H5000CNC


16 65.95 -1: Standard accessory of CS-H4000CNC, CS-5000CNC and CS-H5000CNC
-2: Standard accessory ofCS-5000CNC and CS-H5000CNC
Parts No.: 12AAD653 -3: Standard accessory ofCS-H5000CNC

17
Software FORMTRACEPAK

Measurement Control

†The Measurement Control screen has various command buttons appropriately arranged.
They are required for creating and executing measurement procedures (part programs).
Since the buttons and display areas not frequently used can be optionally set for display
or no-display, the operator is permitted to arbitrarily customize the screen layout as
easily as possible for operation.

†Any operation procedure can be accessed through a simple selection from the pull-down
menu so as to be quickly ready for measurement.

†To aid effective measurement procedure (part program) creation, the arrangement of
the control buttons is consistent with those on the Remote Box.
†The "Workpiece Identification Function", for example, that detects the amount of offset
brought up during datum setting and mechanically fine-adjusts each axis to the optimum
setting position for the measurement, as well as the "Coordinate System Alignment"
commands that generate the optimum coordinate system for each measurement part
allow fully automatic running.
†With the multi-axis translation command that simultaneously controls the movement
along a maximum of six axes it is now possible to reduce the operation time required by
the measuring instrument to a minimum and to further reduce the tracing time.
†For measuring multiple parts arranged on the palette, the use of
the multiple-part loop function that repeats a set of movement,
measurement, and analysis commands can reduce the time
required to create the specific measurement steps.

18
Profile Analysis Function

†Various commands including the point command (10 kinds), line command (6
kinds), and circle command (6 kinds) are provided to cover the basic elements
of analysis. Standard calculation commands that combine these elements for
angle, pitch, and distance calculations are also provided.
The display method used by additional commands that are not regularly
used can be optionally tailored by the customization function, e.g. "Hide",
can be applied to the calculation command button to suit the application
environment.

†With the useful Automatic Circle/Line Application command it is possible to automatically calculate all circles and lines
that are included in the data without pressing the command button multiple times. (Patent pending: Japan)

†The Outlier Removal Function is very useful, for example, to automatically remove irregular flaws from the data and set
the calculation range for a section in which the boundary between a circle and a line can not be easily identified.

†Calculation results will be output as text (in the csv or txt format). The geometrical measurement data can be either
output as a text file of point-series data or a CAD file (in the DXF or IGES format) or copied onto the clipboard. It is
also possible to use some commercial documentation software and statistical processing software to share the data on
a PC that is not equipped with Mitutoyo-original analysis software or if reverse engineering is intended with CAD.

Surface Roughness Analysis Function

†Using the surface roughness measurement data it is possible to conduct


analysis that conforms to global standards including ISO, JIS (’82, ’94, ’01),
ANSI, VDA, etc.

†This software has integrated not only parameter calculating functions but also
comprehensive graphical analysis functions, which can be widely used in daily
quality control and R&D operations.

†Also enhanced with the data correction function (applicable to inclination and
a curved surface) and data elimination function, etc.

19
Software FORMTRACEPAK

Design Data Generation Function

Design data can be created from a CAD file (DXF- or IGES-formatted).


Measurement data from this Measuring Machine can also be converted
into design data. If the measurement data of parts before they are used
(before test) is stored as design data, it is possible to check the extent of
wear after use (after test).
In addition, lens design data, critical in the rating of aspheric lenses, can
be created not only from the input (maximum 20 degrees) of a generic
formula for the aspheric surfaces of revolution but also from the CSV-
formatted text file.
Design data generation

Generation of aspheric
surface design values

Profile Tolerance Zone Measurement Function

This application serves to collate the measurement data with the design
data created in the process of design data generation. The Best-Fit Function
that allows both the design data and measurement data to be translated
to their optimal coordinates is provided as standard.
From this profile tolerance zone measurement result, it is not only possible
to present a visual form of geometrical data and the amount of error at
each coordinate but also to output in text-file format, which can be applied
for feedback to a machine tool, etc.

Profile Tolerance Zone Measurement Result

Example profile tolerance


zone measurement results
of an aspheric surface lens
Output example of profile
tolerance zone measure-
ment result values

20
3D Data Analysis Program, FORMTRACEPAK-Pro(optional)

This software will analyze the three-dimensional surface roughness data collected
from coordinate measurement with the Y-axis table.
It can offer various visual representation methods, such as shading display, mesh
display, and contour-line display.
Thus, the user can analyze the target surface texture from various angles by
making use of not only the 3D Roughness Parameter Calculation, Profile Analysis
(area, volume), but also Bearing Area Curve (BAC), Amplitude Distribution Curve
and Power Spectrum Analysis, etc.

External Communication Program, FORMEio (optional)

This is optional software for installing the external control function in the CNC form measuring instrument.
With this function it is possible to monitor and control the measuring instrument conditions via RS-232C communication
from PLC.
CNC Form Measuring Instrument Workpiece Feed Unit
Data Processing Unit PC
RS-232C Operation Console
Analysis Software External Communication PLC*
Signal Tower
FORMTRACEPAK Software FORMEio
Available signals: Approach SW, Limit SW

* Programmable Logic Controller

21
Specifications

SV-3000CNC
Main unit
X1 axis Measuring range 200mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Measuring speed 0.02-2mm/s
Measuring direction Retracting direction
Traverse linearity 0.5µm/200mm
Z2 axis(column) Travel range Standard column type 300mm
High column type 500mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Base size (WxD) 750x600mm
Base material Granite
External dimensions Standard column type 800x620x1000mm
(WxDxH) High column type 800x620x1200mm
Mass Standard column type 240kg (not including the Y-axis Table unit and Vibration
Insulating Stand)
High column type 250kg (not including the Y-axis Table unit and Vibration
Insulating Stand)
Operating temperature and humidity ranges 15-25°C, 20-80% RH (without condensation)
Storage temperature and humidity ranges -10-50°C, 5-90% RH (without condensation)

Controller (common to all models)


External dimensions (WxDxH) 250x427x517mm
Mass 28kg
Communication interface USB
Power supply specifications 100-120V, 200-240V ±10%, AC50/60Hz
Power consumption 500W

Remote Box (common to all models)


External dimensions (WxDxH) 300x143x71mm
Mass 1.5kg

22
Vibration Insulating Stand (optional)
Vibration insulating mechanism Diaphragm air spring
Natural frequency 2.5-3.5Hz
Damping mechanism Orifice
Leveling mechanism Automatic control with mechanical valves
Air supply pressure 390kpa
Allowable loading capacity 350kg
External dimensions (WxDxH) 1000x895x715mm
Mass 280kg

Cabin (optional)
External dimensions Standard column type 1000x750x1100mm
(WxDxH) High column type 1000x750x1300mm
Mass Standard column type 46kg
High column type 53kg

α-axis unit (common to only the installed models)


Inclination angle -45° (counterclockwise), +10° (clockwise)
Rotating speed under inclined condition 1rpm
Resolution of inclination angle 0.000225°
Mass 9kg

Y-axis table unit (common to only the installed models)


Measuring range 200mm
Minimum reading 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Maximum loading capacity 20kg (the center of gravity should be placed within 50mm from
the table center)
Traverse linearity Surface roughness mode 0.5µm/200mm
Contour mode 2µm/200mm
Linear displacement accuracy (at 20°C, contour mode) ±(2+2L/100)µm
L: Dimension between two measured points (mm)
Table size 200x200mm
External dimensions(WxDxH) 320x646x105mm
Mass 35kg

23
Specifications

CV-3000CNC / CV-4000CNC
Main unit
Model CV-3000CNC CV-4000CNC
X1 axis Measuring range 200mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Measuring speed 0.02-2mm/s
L: Measurement Measuring direction Forward/backward direction
length (mm) Traverse linearity 2µm/200mm
Linear displacement accuracy (at 20°C) ±(1+4L/200)µm
Z1 axis (detector unit) Measuring range 50mm (±25mm from the horizontal plane)
Resolution 0.2µm 0.05µm
Stylus up/down operation Arc movement
Scale unit Reflective-type Linear Encoder Laser Holoscale
H: Measurement Linear displacement accuracy (at 20°C) ±(3+2H/25)µm ±(0.8+I0.5HI/25)µm
height (mm)
Measuring force 30mN
Traceable angle 70° for ascent, 70° for descent (depending on the surface texture)
Stylus tip Refer to page 15.
Face of stylus Downward
Z2 axis (column) Travel range Standard column type 300mm
High column type 500mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Base size (WxD) 750x600mm
Base material Granite
External dimensions Standard column type 800x620x1000mm
(WxDxH) High column type 800x620x1200mm
Mass (not including the Y-axis Table unit Standard column type 240kg
and Vibration Insulating Stand) High column type 250kg
Operating temperature and humidity ranges 15-25°C, 20-80% RH (without condensation)
Storage temperature and humidity ranges -10-5°C, 5-90% RH (without condensation)

Controller Common to all models, refer to page 21.


Remote Box Common to all models, refer to page 21.
α-axis Common to only the installed models, refer to page 22.
Y-axis table unit Common to only the installed models, refer to page 22.
Main unit dimensions Refer to page 27.
Vibration Islating Stand Standard accessory, refer to page 22.
Cabine Standard accessory, refer to page 22.

24
SV-C3000CNC / SV-C4000CNC :Surface roughness mode (when the surface roughness detector holder is used)
Main unit :Form/contour mode (when the CV-3000 / CV-4000 detector is used)
Model SV-C3000CNC SV-C4000CNC
X1 axis Measuring range 200mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Measuring speed 0.02-2mm/s
Measuring direction Forward/backward direction
L: Measurement Traverse linearity 2µm/200mm
length (mm) Linear displacement accuracy (at 20°C) ±(1+4L/200)µm
Measuring direction Retracting direction
Traverse linearity 0.5µm/200mm
Z1 axis(detector unit) Measuring range 50mm (±25mm from the horizontal plane)
Resolution 0.2µm 0.05µm
Stylus up/down operation Arc movement
Scale unit Reflective-type Linear Encoder Laser Holoscale
H: Measurement Linear displacement accuracy (at 20°C) ±(3+2H/25)µm ±(0.8+I0.5HI/25)µm
height (mm)
Measuring force 30mN
Traceable angle 70° for ascent, 70° for descent (depending on the surface texture)
Stylus tip Refer to page 15.
Face of stylus Downward
Z2 axis (column) Travel range Standard column type 300mm
High column type 500mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Base size (WxD) 750x600mm
Base material Granite
External dimensions Standard column type 800x620x1000mm
(WxDxH) High column type 800x620x1200mm
Mass (not including the Y-axis Table Standard column type 240kg
unit and Vibration Insulating Stand) High column type 250kg
Operating temperature and humidity ranges 15-25°C, 20-80% RH (without condensation)
Storage temperature and humidity ranges -10-5°C, 5-90% RH (without condensation)

Controller Common to all models, refer to page 21.


Remote Box Common to all models, refer to page 21.
α-axis Common to only the installed models, refer to page 22.
Y-axis table unit Common to only the installed models, refer to page 22.
Main unit dimensions Refer to page 27.
Vibration Islating Stand Standard accessory, refer to page 22.
Cabine Standard accessory, refer to page 22.

25
Specifications

CS-H4000CNC / CS-5000CNC / CS-H5000CNC


Main unit
Model CS-H4000CNC CS-H5000CNC / CS-5000CNC
X1 axis Measuring range 100mm 200mm
Resolution 0.00625µm
Scale unit Laser Holoscale
Drive speed CNC mode Max. 40mm/s
Joystick control mode 0-40mm/s
Measuring speed For surface roughness: 0.02-0.2mm/s, for form/contour: 0.02-2mm/s
L: Measurement Measuring direction Forward/backward direction
length (mm) Traverse linearity Using standard-length stylus (0.05+0.0003L)µm (0.05+0.0003L)µm / (0.1+0.0015L)µm
Using double-length stylus –––––– (0.1+0.0015L) / (0.2+0.0015L)µm
Linear displacement accuracy (at 20°C) ±(0.16+0.001L)µm ±(0.16+0.001L)µm / ±(0.3+0.002L)µm
Z1 axis (detector Measuring range Using standard-length stylus 12mm 12mm
unit) Using double-length stylus –––––– 24mm
Resolution Using standard-length stylus 1nm 1nm / 4nm
Using double-length stylus –––––– 2nm / 8nm
Stylus up/down operation Arc movement
Scale unit Laser Holoscale
H: Measurement
height (mm) Linear displacement accuracy (at 20°C) ±(0.07+0.02H)µm ±(0.07+0.02H)µm / ±(0.3+0.02H)µm
Measuring force Using standard-length stylus 4mN constant 4mN constant
Using double-length stylus –––––– 0.75mN constant
Traceable angle 60° for ascent, 60° for descent (depending on the surface texture)
Stylus tip Refer to page 16.
Face of stylus Downward
Z2 axis (column) Measuring range Standard column type 300mm 300mm
High column type –––––– 500mm (only for CS-5000CNC)
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive speed CNC mode Max. 200mm/s
Joystick control mode 0-50mm/s
Base size (WxD) 600x550mm 750x600mm
Base material Granite Granite
External dimensions (WxDxH) Standard column type 600x570x992mm 800x620x1000mm
High column type –––––– 800x620x1200mm (only for CS-5000CNC)
Mass (not including the Y-axis Table Standard column type 190kg 240kg
unit and Vibration Insulating Stand High column type –––––– 250kg (only for CS-5000CNC)
Operating / storage temperature and humidity ranges 15-25°C / -10-5°C, 20-80% RH / 5-90% RH (without condensation)

Controller Common to all models, refer to page 21.


Remote Box Common to all models, refer to page 21.
α-axis Common to only the installed models, refer to page 22.
Y-axis table unit Common to only the installed models, refer to page 22.
Vibration Islating Stand Standard accessory, refer to page 22.
Cabine Standard accessory, refer to page 22.

26
SV-M3000CNC
Main unit
X1 axis Measuring range 200mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive CNC mode Max. 200mm/s
speed Joystick control mode 0-50mm/s
Measuring speed 0.02-2mm/s
Traverse Using standard-type detector 0.5µm/200mm
linearity Using llong-type detector 0.7µm/200mm
Using rotary- Up/down direction 0.5µm/200mm
type detector Forward/backward direction 0.7µm/200mm
Z2 axis (column) Measuring range 500mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Measuring CNC mode Max. 200mm/s
force Joystick control mode 0-50mm/s
Y-axis Measuring range 800mm
Resolution 0.05µm
Scale unit Reflective-type Linear Encoder
Drive CNC mode Max. 200mm/s
speed Joystick control mode 0-50mm/s
Measuring speed 0.02-2mm/s
Traverse Using standard-type detector Narrow range: 0.5µm/50mm, Wide range: 2µm/800mm
linearity Using llong-type detector Narrow range: 0.7µm/50mm, Wide range: 3µm/800mm
Using rotary-type detector (up/down direction) Narrow range: 0.7µm/50mm, Wide range: 3µm/800mm
Base unit Base size (WxD) 600x1500mm
Base material Steel
Allowable loading capacity 300kg
Vibration isolating unit Air supply pressure 0.4MPa
Vibration insulating mechanism Diaphragm air spring
Natural frequency 4.0-5.0Hz
Damping mechanism Orifice & Oil damper
Leveling mechanism Automatic control with mechanical valves
External dimensions (WxDxH) 1085x1695x1922
Mass (including the vibration isolating unit) 1600kg
Operating temperature and humidity ranges 15-25°C, 20-80% RH (without condensation)
Storage temperature and humidity ranges -10-5°C, 5-90% RH (without condensation)

Controller Common to all models, refer to page 21.


Remote Box Common to all models, refer to page 21.
α-axis Common to only the installed models, refer to page 22.
Y-axis table unit Common to only the installed models, refer to page 22.

27
External dimensions of main unit

Common to SV-3000CNC/CV-3000CNC/ CS-H4000CNC


CV-4000CNC/SV-C3000CNC/SV-C4000CNC Unit: mm

40 800

174
250
Y=200 X1=200 289
231
880 (1080)
1000 (1200)

90 Z2=300 (500)

858

1070
970
X=100

50.7 Z=300
200 119

1785
105

Y=100
10 110

12 100
550 600
51 600 754 46
715

715
895 1000
935 800

CS-5000CNC CS-H5000CNC

330 Double-length stylus : 285 330 Double-length stylus : 285


�(228) X= 200 �(228) X= 200
Standard-length stylus : 205 Standard-length stylus : 205
250 250
X=200
1000 (1200)

X=200
880 (1080)

Y=200 Y=200
1100 (1300)

1000
880

1100
Z= 300 (500)
Z= 300 (500)

Z= 300
Z= 300
105

105
110

110
Standard-length stylus : 39.5
10

Standard-length stylus : 39.5


10
Double-length stylus : 27

Double-length stylus : 27

51 600 754 46 51 600 754 46


995 1000 995 1000
1080
718

1080
718

28
SV-M3000CNC
Unit: mm

A (478) 200 200 200 200 122

200 90
580
(90) 200
1400
15 X M8 Depth 10

580

(478) 800 122


1080

(Z2-axis stroke)

(Y-axis stroke) 200


(X1-axis stroke)
500

A
90
842

Vibration isolating unit


155 28 1460 52 (4 places)
(1695) 984 100

29
Roundtest Extreme
CNC Roundness/Cylindrical-Form Measuring Instrument greatly contributes to productivity improvement and
enhanced measurement efficiency

High-accuracy and easy-to-use oriented turntable


Mitutoyo has achieved high rotational accuracy in the radial direction together with high linear displacement accuracy in the axial direc-
tion. Thanks to this precision mechanism not only the roundness/cylindricity but also the flatness of a workpiece can be measured with high
accuracy. Moreover, since the standard turntable is a type that enables automatic centering/leveling, the operator is freed from conventional
centering and leveling operations on the workpiece, which are time-consuming and tedious.
(Patent registered: Japan)

Detector position change function that enables Automatic Measurement (CNC)


With precision control over the position (vertical/horizontal) of the holder arm unit that supports the detector in addition to the detector
tilting mechanism (ranging from 0° to 270°, in 1° increments), continuous automatic measurement on the outside diameter, inside diameter,
top surface, and bottom surface is possible.
The enhanced off-line teaching function also makes it easy to create part programs.

Positioning sensor critical to actualize High-Accuracy Automatic Measurement (CNC)


A Mitutoyo linear scale is used as the positioning sensor for the X-axis drive unit. It can directly sense the amount of detector unit
displacement and perform high-accuracy positioning essential for automatic measurement.

Mode RA-2100S CNC RA-2100H CNC RA-H5100S CNC RA-H5100H CNC


Turn Table Unit Rotational accuracy Radial direction (0.02+3.8H/10000)µm* (0.02+4H/10000)µm*
JISB7451-1997 Vertical direction (0.02+3.8x/10000)µm** (0.02+6x/10000)µm**
Rotational speed 2, 4, 6, 10rpm 2, 4, 6, 10rpm (At automatic centering: Max. 20 rpm)
Effective table diameter ø235mm ø300mm
Range of centering/leveling adjustment ±3mm, ±1° ±5mm, ±1°
Maximum loading capacity 30kg 80kg (At automatic centering: 65kg)
Maximum diameter for measurement/loading ø256mm, 580mm ø356mm, ø680mm
Vertical Column Linearity of vertical Narrow range 0.12µm/100mm 0.05µm/100mm
Unit movement (lc: 2.5mm) Wide range 0.18µm/300mm 0.3µm/500mm 0.14µm/350mm 0.2µm/550mm
Parallelism with the rotation axis
0.7µm/300mm 1.2µm/500mm 0.2µm/350mm 0.32µm/550mm
(On the generatrix basis)
Travel speed Max. 35mm/s Max. 60mm/s
Maximum measurement height (at I.D. or O.D.
300mm 500mm 350mm 550mm
measurement)
Maximum measurement depth ø12.7xDepth of 26mm
(When the standard stylus is used) ø32xDepth of 104mm
Radial direction Straightness (lc: 2.5mm) 0.7µm/150mm 0.4µm/200mm
Perpendicularity to the rotation axis
1.0µm/150mm 0.5µm/200mm
(On the generatrix basis)
Amount, speed of travel 175mm, Max. 20mm/s 225mm, Max. 50mm/s
Detector Measuring force 40mN
Stylus tip shape, material ø1.6mm carbide ball ø1.6mm carbide ball
Detection range (normal/tracing) ±400µm, ±5mm ±400µm, ±5mm
Tilting mechanism 0-270° (at 1° increments) 0-270° (at 1° increments)
Available air pressure 0.39MPa 0.39MPa
Radial direction Normal state 30L/min 45L/min
Air supply source 80L/min or more 120L/min
Mass (including the main unit and mounting stand ) 180kg 200kg 650kg, 100kg 670kg, 100kg
* H=Height above surface of turntable ** x=Distance from turntable axis

30
CNC
CNC Surface Roughness Tester Surftest Extreme
CNC Surface Texture Measuring Instrument Formtracer Extreme
CNC Contour Measuring Instrument Contracer Extreme
Our products are classified as regulated items under
Japanese Foreign Exchange and Foreign Trade Law.
Please consult us in advance if you wish to export our
products to any other country. If the purchased
product is exported, even though it is not a regulated
item (Catch-All controls item), the customer service
available for that product may be affected. If you have
any questions, please consult your local Mitutoyo sales
office.

optional accessory Coordinate Measuring Machines


Vision Measuring Systems
Form Measurement
Optical Measuring
Software Sensor Systems
FORMTRACEPAK Test Equipment and
Seismometer
Digital Scale and DRO Systems
Small Tool Instruments and
Data Management

Mitutoyo Corporation
20-1, Sakado 1-Chome,
Takatsu-ku, Kawasaki-shi,
Kanagawa 213-8533, Japan
T +81 (0) 44 813-8230
F +81 (0) 44 813-8231
Note: All information regarding our products, and in particular the illustrations, drawings, dimensional and performance data contained in this pamphlet, as well as other
technical data are to be regarded as approximate average values. We therefore reserve the right to make changes to the corresponding designs, dimensions and weights. http://www.mitutoyo.co.jp
The stated standards, similar technical regulations, descriptions and illustrations of the products were valid at the time of printing. Only quotations submitted by ourselves
may be regarded as definitive.
Our products are classified as regulated items under Japanese Foreign Exchange and Foreign Trade Law. Please consult us in advance if you wish
to export our products to any other country. If the purchased product is exported, even though it is not a regulated item (Catch-All controls
item), the customer service available for that product may be affected. If you have any questions, please consult your local Mitutoyo sales office.

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