*Photo may include optional equipment.

HYUNDAI DIESEL FORKLIFT TRUCKS Applied Tier 2 Engine

100D/120D/135D/160D-7

FORKLIFT

Model

NEW criterion
of Big Forklift Truck
Hyundai introduces a new line of
7-series diesel forklift trucks.
Excellent power and performance
makes your business more profitable.

*Photo may include optional equipment.

02

03

High Power & Performance

Powerful Engine

Cummins QSB5.9-C Engine

115.5kW/ 2,200rpm
The six cylinders turbo-charged engine is built for
power, reliability and economy. This engine meets EPA
tier 2 and EU stage 2 emission regulation.

*Photo may include optional equipment.

Excellency of Night Work

- Variety position of work lamp
- Front : fender(2), mast(2) - rear : Cab(2)

Full-automatic Transmission
Full-automatic transmission gives easy, convenient
handling and soft, smooth shifting. The operator can select
two kinds of automatic modes.
(1st3rd, 2nd3rd)

04

Ability of best,
The NEW MASTER
on the job-site!

Wet Disc Brake System

The adoption of Wet disc type brake
improves brake performance.
Brake pedal effort is improved about
45% at 20% slope and Wet disc brakes
have maintenance intervals 5 times
longer than conventional.

Smooth running, efficient and

ergonomically designed,
100/120/135/160D-7 series
are made to meet your needs.

15

12

Increased Mast Tilting Angle

Utilizing the mast tilting angle of 15 degrees
forward and 12 degrees backward, the
operator can perform loading and
unloading jobs safely and rapidly.

Easy to Operate Parking Switch

It is possible that excellent parking power
is exerted by easy to operate parking
switch. (A parking brake negative spring
type is applied.)

Faster Travel Speed

& Gradability

The powerful high-output

engine provides greater
acceleration, better gradability
and faster travel speed on any
tough terrains or slopes.

Gradability(Loaded)
100D-7 : 47.6%
120D-7 : 41.3%

135D-7 : 37.1%
160D-7 : 33.1%

Travel speed(Unloaded)
100D-7 :
120D-7 :
135D-7 :
160D-7 :

35.1km/h
34.9km/h
33.9km/h
33.7km/h

Spacious Leg Room &

Comfort to Operators
Wide cabin room provides easy access.

05

Comfortable Operation

HRC Stop Valve

Quick Response of
Operating Control Levers
Only minimal operators effort is required
for precise, safe and productive control.
(3-Lever Standard / 45-Lever option)

Ergonomics
driving

SPACE DESIGN!
A design based on human
engineering relieves
fatigue and increase
operators efficiency.

Instrument Switch Panel

Switches are conveniently to operators
right console positioned for easy
operation.

Rear View Mirror

Big rear mirrors enable you to work
more safely.

*Photo may include optional equipment.

High-output Air Conditioner & Heater

An air conditioner with integrated the
condenser is mounted on upper side of the
cabin to make a wide room in the cabin.
And an air conditioner with high put out and
heater always provide you comfortable
environment when you work.

Deluxe Cassette
Radio & Cigar Lighter
Speaker with excellent output and
deluxe cassette radio and cigar lighter
of 24V are applied as a standard.

06

Operator Friendly Gauges and

Water-resistant Monitor Panel
A

I
C

H
D

A. Indicate Lamp & Warning Lamp

Engine Preheat Lamp
Parking Lamp
Break Lamp
Seat Safety Lamp
Engine Oil PS Lamp
Left Turn Lamp
Work Lamp
Head Lamp
Warning Lamp

T/M Fail Lamp

Inching Lamp
Right Turn Lamp
Air Cleaner Lamp
WIF Lamp
Battery Charge Lamp
Fuel Empty Lamp
Seat Belt Lamp

B. Coolant Temp Gauge

C. T/M Temp Gauge
D. Fuel Gauge
F. Speed Gauge
G. T/M Message
H. Hour meter, Engine RPM
I. Function Key, Engine Error
Buzzer Stop Key
Engine Stop Lamp
Hour Meter & RPM Change

40
80 mm

Adjustable Steering Column

Steering handle is adjustable depending on the operators body
shape. Adjustability of steering column makes you more
comfortable.

Easily Adjustable
Suspension Seat
An attractive and adjustable seat,
based on a human engineering design,
provides great comfort, safety and
durability. (Head Rest - option)

High visibility for Safe Operation

The operator is able to work with increased safety and accuracy with a wider
view mast.

07

Endurance & Safety

Danger-free through
Durable Drive Axle
The hypoid type planetary reduction drive axle smoothly
delivers desired torque to the drive wheels.

HIGH DURABILITY!
Safety and durability are priorities in
design of the equipment.

Highly Durable Mast & Carriage Side Roller

Side roller with great durability for mast and carriage is
included.

*Photo may include optional equipment.

Double Type Wiper

Double type wiper mounted on the front and rear side of the cabin provide you
excellent visibility even in rains.

Ergonomically Positioned Pedals

Based on human engineering ; the accelerator, brake and
inching pedals are optimally positioned for convenience
while operating the equipment.

08

Rain Cover Muffler

Prevent damages of muffler with
rain or dust

Durable Steering Axle

Enlarged size of tapper roller
bearing improves the durability of
steering axle.

Fitted Protector for Hub Bolts

Durability has improved by applying
protector for preventing bolts
breakage. (Easy parts supply due to
the wheel in common with front
wheel)

Large Footboard & Handle

Wide open step offers
convenience and safety when
entering and exiting the truck.

High Durable Carriage

The carriage is very strong cause of
applying the high tensile structural
steel which has a excellent
durability. Work at the narrow space
is easy because the width of
carriage is narrower then overall
width of the vehicle.

09

Durability Easy Maintenance

Centralized
design for
Electrically Monitored Air
Filter
Air cleaner sensor alerts the operator
of a clogged air filter and allows
replacement before damage.

EASY SERVICE!
An ideal arrangement of
component parts ensures easy
access and convenience for
maintenance.

Automatic Self Locking

Gas Spring
Engine compartment hood is safely
opened by a self locking gas spring.

*Photo may include optional equipment.

Easy Check Oil level Gauge

Operator can check the level of oil
at a glance by monitoring the oil
gauge on the side out of the vehicle

Large Engine Hood

Highly accessible
engine compartment
assures fast and
efficient maintenance.

Central Electric
Controllers
Electric controllers for this forklift is
centralized to improve serviceability.

10

Strong Standard Cabin

The safety overhead guard meets EEC and ANSI regulations and
protects the operator during hazardous jobs.

Easy Change Double Air Cleaner

The air filter is readily accessible for cleaning or replacement.

Cabin Tilting Automatic System

Cabin Tilting Automatic System makes servicing of all power train components quick
and easy. An electrically assisted hydraulic actuated cylinder tilts operator Cabin to left
side about 65 degrees for easy access to inside of truck components.

Compact fuse Box

for Easy Inspection

Maintenance Free
Battery

Large Capacity
Pre-Cleaner

Easy Maintenance
Oil Check

11

BIG FORKLIFT TRUCK

Mast Specification (100D-7/120D-7)
MAST
TYPE

Maximum
Fork Height
mm(in)

Overall
Height
mm(in)

100D-7

120D-7

100D-7

120D-7

V300 3,005(118.3) 3,000(118.1)

15

12

14,840(32,716)

16,225(35,770) 10,000(22,000) 12,000(26,400)

Fwd Bwd

V330 3,305(130.1) 3,150(124.0)

15

12

14,915(32,881)

16,301(35,937) 10,000(22,000) 12,000(26,400)

V350 3,505(137.9) 3,250(127.9)

15

12

14,965(32,992)

16,350(36,945) 10,000(22,000) 12,000(26,400)

V400 4,005(157.6) 3,550(139.7)

15

12

15,218(33,549)

16,603(36,603) 10,000(22,000) 12,000(26,400)

V450 4,505(177.3) 3,800(149.6)

15

12

15,343(33,825)

16,728(36,878) 10,000(22,000) 12,000(26,400)

V500 5,005(197.0) 4,100(161.4)

15

12

15,492(34,154)

16,877(37,207) 10,000(22,000) 12,000(26,400)

V550 5,505(216.7) 4,350(171.2)

15

12

15,723(34,663)

17,108(37,716)

9,800(21,600)

11,600(25,500)

V600 6,005(236.4) 4,650(183.0)

15

12

15,875(34,998)

17,260(38,051)

9,500(20,900)

V650 6,505(256.1) 4,900(192.9)

15

12

16,008(35,291)

17,393(38,345)

9,200(20,200)
8,900(19,600)

10,400(22,900)

2
/
Stage
limited
free
lift

3
/
Stage
limited
free
lift

Load Capacity At
600mm(24 in)LC
kg(lb)

Weight
(Unloaded)
kg(lb)

Tilt Angle
(deg)

Mast Specification (135D-7/160D-7)

MAST
TYPE

Maximum
Fork Height
mm(in)

Overall
Height
mm(in)

Weight
(Unloaded)
kg(lb)

Tilt Angle
(deg)
Fwd Bwd

135D-7

160D-7

Load Capacity At
600mm(24 in)LC
kg(lb)
135D-7

160D-7

V295

2,950(116.1) 2,950(116.1)

17,517(38,618)

18,689(41,202) 13,500(29,700) 16,000(35,200)

V300

3,010(118.5) 3,250(127.9)

15

12

17,681(38,979)

18,853(41,563) 13,500(29,700) 16,000(35,200)

V330 3,310(130.3) 3,400(133.8)

15

12

17,776(39,189)

18,948(41,773) 13,500(29,700) 16,000(35,200)

V350

3,510(138.1) 3,500(137.7)

15

12

17,820(39,286)

18,992(41,870) 13,500(29,700) 16,000(35,200)

V400

4,010(157.8) 3,750(147.6)

15

12

18,108(39,921)

19,280(42,505) 13,500(29,700) 16,000(35,200)

V450

4,510(177.5) 4,000(157.4)

15

12

18,262(40,260)

19,434(42,844) 13,500(29,700) 16,000(35,200)

V500

5,010(197.2) 4,300(169.2)

15

12

18,445(40,664)

19,617(43,248) 13,500(29,700) 16,000(35,200)

V550

5,510(216.9) 4,550(179.1)

15

12

18,713(41,255)

19,885(43,838) 13,100(28,800) 15,300(33,700)

11,200(24,600)

V600

6,010(236.6) 4,850(190.9)

15

12

18,895(41,656)

20,067(44,240) 12,700(27,900) 14,700(32,400)

10,800(23,800)

V650

6,510(256.2) 5,125(201.7)

15

12

19,061(42,022)

20,233(44,606) 12,200(26,800) 14,100(31,000)

V700

V700 7,005(275.7) 5,150(202.7)

15

12

16,139(35,580)

17,524(38,633)

TF440 4,405(173.4) 2,950(116.1)

10

10

15,879(35,007)

17,265(38,062) 10,000(22,000) 12,000(26,400)

TF470 4,705(185.2) 3,050(120.0)

10

10

15,950(35,163)

17,336(38,219) 10,000(22,000) 11,800(26,000)

TF500 5,005(197.0) 3,150(124.0)

10

10

16,021(35,320)

17,407(38,375)

9,700(21,300)

11,500(25,300)

TF550 5,505(216.7) 3,317(130.5)

10

10

16,188(35,688)

17,574(38,744)

9,500(20,900)

11,200(24,600)

TF600 6,005(236.4) 3,484(137.1)

10

10

16,306(35,948)

17,692(39,004)

9,200(20,200)

10,800(23,800)

TF650 6,505(256.1) 3,651(143.7)

10

10

16,520(36,420)

17,906(39,475)

8,900(19,600)

10,400(22,900)

TF700 7,005(275.7) 3,818(150.3)

10

10

16,639(36,682)

18,025(39,738)

8,600(18,900)

10,000(22,000)

2
/
Stage
limited
free
lift

3
/
Stage
limited
free
lift

7,010(275.9) 5,375(211.6)

15

12

19,213(42,357)

20,385(44,941) 11,700(25,700) 13,500(29,700)

TF395 3,964(156.0) 2,950(116.1)

10

10

18,879(42,621)

20,051(44,204) 13,500(29,700) 15,500(34,100)

TF450 4,504(177.3) 3,130(123.2)

10

10

19,041(41,978)

20,213(44,562) 13,500(29,700) 15,300(33,700)

TF500 5,004(197.0) 3,297(129.8)

10

10

19,215(42,361)

20,387(44,945) 13,100(28,800) 15,000(33,000)

TF550 5,504(216.6) 3,464(136.3)

10

10

19,398(42,765)

20,570(45,349) 12,700(27,900) 14,500(31,900)

TF600 6,004(236.3) 3,631(142.9)

10

10

19,554(43,109)

20,726(45,693) 12,200(26,800) 14,000(30,800)

TF650 6,504(256.0) 3,798(149.5)

10

10

19,832(43,722)

21,004(46,305) 11,700(25,700) 13,500(29,700)

TF700 7,004(275.7) 3,965(156.1)

10

10

19,976(44,039)

21,148(46,232) 11,200(24,600) 13,000(28,600)

Standard

Load Capacity

12

100D-7

120D-7

135D-7

160D-7

Dimension

Specification
Identification
1.1

Manufacturer

Hyundai

Hyundai

Hyundai

1.2

Manufacturers type designation

100D-7

120D-7

135D-7

160D-7

1.3

Drive: electric (battery or mains),diesel,petrol,fuel gas,manual

DIESEL

DIESEL

DIESEL

DIESEL

1.4

Type of operation:hand,pedestrian,standing,seated,order-picker

1.5

Load capacity / rated load

1.6

Hyundai

seated

seated

seated

seated

Q (t)

10.0

12.0

13.5

16.0

Load center distance

c (mm)

600

600

600

600

1.8

Load distance, center of drive axle to fork

x(mm)

755

760

830

835

1.9

Wheelbase

y(mm)

2,900

2,900

3,300

3,300

h1

h3

2.1

Service weight

kg

14,915

16,301

17,776

18,948

2.2

Axle loading, loaded front/rear

kg

22,398 / 2,518

25,357 / 2,944

28,337 / 2,939

31,909 / 3,039

2.3

Axle loading, unloaded front/rear

kg

7,725 / 7,190

7,729 / 8,572

8,987 / 8,789

8,952 / 9,997

Wheels, Chassis
h5

m2

m1

h10

h2

h7

3.1

Tires:solid rubber, superplastic, pneumatic, polyurethane

pneumatic

pneumatic

pneumatic

pneumatic

3.2

Tires size, front(x width)

10.00-20-16

10.00-20-16

12.00-20-20

12.00-20-20

3.3

Tires size, rear(x width)

10.00-20-16

10.00-20-16

12.00-20-20

12.00-20-20

3.5

Wheels, number front x rear (x=driven wheels)

4x2

4x2

4x2

4x2

3.6

Track width, front

b10 (mm)

1,842

1,842

1,842

1,842

3.7

Track width, rear

b11 (mm)

1,910

1,910

1,955

1,955

Y
I2

I
I1

Basic Dimensions

100
b12

I6

h4

Weights

e
b1

b13

4.1

Mast / fork carriage tilt forward / backward

degrees

15/12

15/12

15/12

15/12

4.2

Lowered mast height

h1 (mm)

3,150

3,150

3,400

3,400

4.3

Free lift

h2 (mm)

4.4

Lift height

h3 (mm)

3,305

3,305

3,310

3,310

4.5

Extended mast height

h4 (mm)

4,765

4,765

5,010

5,010

4.7

Overhead load guard (cab) height

h5 (mm)

3,120

3,120

3,155

3,155

4.8

Seat height / standing height

h7 (mm)

1,770

1,770

1,800

1,800

4.12

Coupling height

h10 (mm)

556

556

590

590

4.19

Overall length

l1 (mm)

5,675

4,680

6,250

6,255

4.20

Length to face of forks

l2 (mm)

4,325

4,330

4,900

4,905

4.21

Overall width

b1 (mm)

2,450

2,450

2,497

2,497

4.22

Fork dimensions(hook type)

702001,350

752001,350

852001,350

902001,350

4.23

Fork carriage ISO 2328, class / type A,B

4.24

Fork-carriage width

4.31

s / e / l(mm)

Pin Mount

Pin Mount

Pin Mount

Pin Mount

b12 (mm)

2,357

2,357

2,483

2,483

Ground clearance, loaded, under mast

m1(mm)

270

270

270

270

4.32

Ground clearance, centre of wheelbase

m2(mm)

336

336

370

370

4.33

Aisle width for pallets 1000x1200 crossways

Ast(mm)

6,035

6,035

6,610

6,610

4.34

Aisle width for pallets 800x1200 lengthways

Ast(mm)

6,235

6,235

6,810

6,810

4.35

Turning radius

Wa(mm)

4,080

4,080

4,580

4,580

4.36

Smallest pivot point distance

b13(mm)

231

231

500

500

Performance Data
Ast

wa

5.1

Travel speed, Unloaded

km/h

35.1

34.9

33.9

33.7

5.2

Lift speed, Loaded/Unloaded

m/s

440 / 510

430 / 510

360 / 450

350 / 450

5.3

Lowering speed, Loaded/Unloaded

m/s

510 / 460

510 / 460

430 / 390

430 / 390

5.5

Drawbar pull, Loaded

105,323

106,324

106,834

107,795

5.7

Gradient performance, Loaded

39.2

34.1

30.6

27.3

5.9

Acceleration time, Loaded/ Unloaded(10m)

sec

N/A

N/A

N/A

N/A

5.10

Service brake

Hydraulic

Hydraulic

Hydraulic

Hydraulic

Engine
6.1

Engine manufacturer / type

6.2

Engine power acc. to ISO 1585

6.3

Rated speed

6.4

No. of cylinder / cubic capacity

6.5

Fuel consumption acc. To VDI cycle

Cummins / QSB5.9-C Cummins / QSB5.9-C Cummins / QSB5.9-C Cummins / QSB5.9-C

kW

115.5

115.5

115.5

1/min

2,200

2,200

2,200

2,200

anz/

6 / 5,883

6 / 5,883

6 / 5,883

6 / 5,883

N/A

N/A

N/A

N/A

/h

115.5

Other Details

100

Full Auto

Full Auto

Full Auto

Full Auto

bar

210

210

210

210

Oil volume for attachments

l/min

295

295

295

295

8.4

Sound level at drivers ear according to DIN 12 053

db(A)

83

83

83

83

8.5

Tow coupling, type DIN

N/A

N/A

N/A

N/A

8.1

Type of drive control

8.2

Operating pressure for attachments

8.3

13

Optional Items
FORK(L x W x T)(mm)
100D-7
702001,200 / 752001,500 / 752001,650
752001,800 / 752002,100 / 752002,400
120D-7
752001,200 / 752001,500 / 752001,650
752001,800 / 752002,100 / 752002,400
135D-7
852001,200 / 902001,500 / 902001,650
902001,800 / 902002,100 / 902002,400
160D-7
902001,200 / 902001,500 / 902001,650
902001,800 / 902002,100 / 902002,400
MAST : SIMPLEX MAST / TRIPLEX MAST
OVER SHOE : 1,800 / 2,000 / 2,200 / 2,400 / 2,600
MCV : 4 -SPOOL / 5-SPOOL
SEAT : HEAD REST
ELECTRIC BEACON
FORK POSITIONER
CD PLAYER
SITE SHIFT
HYDRAULIC LINE : 4-SPOOL / 5-SPOOL

Various Attachments

Side Shift

Rotating Fork

Fork Positioner

Contact your Hyundai dealer for more information. The machine shown may vary according to International standards.
All US measurement rounded off to nearest pounds or inches.

PLEASE CONTACT

www.hyundai-ce.com

2008.12 Rev.1