Document ID: 1793332
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Specifications |
Document ID: 1793332
Fastener Tightening Specifications
Specification
Application
Door Frame Screws
Rear Spoiler Nuts
Rocker Panel Molding Screws
Metric
English
2 Nm
18 lb in
10 Nm
89 lb in
2 Nm
18 lb in
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Document ID: 2030320
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2030320
Front Fender Emblem/Nameplate Replacement
Callout
Component Name
Front Fender Nameplate
Tip
When removing protective liners from adhesive backed nameplates, be careful
not to touch the tape with hands and do not allow the tape to come in contact
with dirt or any foreign matter prior to adhesion.
Use a J 25070 or equivalent to remove the old nameplate. Clean all the
adhesive residue from the fender, wipe the surface dry with a clean lint-free
towel prior to installing new nameplate.
Special Tools
J 25070 Heat Gun - 500-750F
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Document ID: 1646088
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1646088
Front Side Door Window Frame Rear Applique and
Outer Weatherstrip Replacement (Impala)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Front Side Door Window Frame Applique
1
Tip
The applique is secured with 3 metal clips located in the glass run channel.
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Document ID: 1724459
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1724459
Rear Compartment Lid Applique Replacement
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Applique, Rear Compartment
1
Tip
Use a flat-bladed tool and gently pry the applique from the compartment lid.
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Document ID: 2151910
2009 Chevrolet Impala
Page 1 of 3
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2151910
Rear Side Door Window Frame Front Applique and
Front Channel Replacement
Removal Procedure
Caution: To avoid paint damage, protect the area surrounding the part which you are
removing or installing.
1. Apply masking tape to the door frame and applique.
2. Lower the window to the full down position.
3. Remove the window channel retainer. Refer to Rear Side Door Window Channel Retainer
Replacement.
4. Remove the screws (1, 2) from the upper and lower corners of the inside door frame.
5. Pull the window run channel weatherstrip out of the retainer and reposition it in order to
access to the applique rivets.
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6. Drill out the 4 mm (5/32 in) rivets along the inside edge of the window channel retainer.
7. Pull upward to release the applique from the door frame.
Installation Procedure
1. Install the applique to the door frame.
2. Install the new 4 mm (5/32 in) rivets along the inside edge of the window channel retainer to
secure the applique to the door frame.
Caution: Refer to Fastener Caution in the Preface section.
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3. Install the screws (1, 2) to the upper and lower corners of the inside door frame.
Tighten
Tighten the screws to 2 Nm (18 lb in).
4. Install the window channel retainer. Refer to Rear Side Door Window Channel Retainer
Replacement.
5. Install the window weatherstrip.
6. Remove masking tape.
7. Inspect the window for proper operation.
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Document ID: 2151912
2009 Chevrolet Impala
Page 1 of 3
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2151912
Decal or Stripe Replacement
A pressure sensitive adhesive adheres the stripes and decals to the painted surfaces.
Use a wetting solution in order to lift and position the stripe or decal during installation.
A wetting solution ensures a better bond between the stripe or decal and the panel assembly.
If the metal or underlying painted surfaces are damaged, repair and refinish the metal as needed
before you install the stripes or decals.
Caution: Striping material highlights vehicle surface imperfection. All dings, rough metal, paint
defects and uneven two-tone paint breaklines must be eliminated before stripe/decal application.
Freshly painted surfaces must be allowed to dry thoroughly before installing stripe or decal.
Residual solvents in fresh painted surfaces can lead to subsequent blistering problems if stripe or
decal is applied before complete release of solvents.
Maintain body surface and decal temperature between 21-38C (70 -100F) during installation.
Note: DO NOT apply the decals when the body surface and the decal temperatures are below 21
C (70F).
Use auxiliary heat sources to warm the body surface and decals if the temperature is less than 21
C (70F).
Caution: Use of harsh chemicals when cleaning can damage exterior lamps. Suggested cleaners
are a mild soap and water, or Varnish Makers and Painters (VM&P) Naptha. VM&P Naptha is a
specific type of naptha and should not be substituted by any other naptha.
Note: When you apply stripes or decals on flexible surfaces (fascias, etc.), use the WET method.
The WET method reduces the formation of bubbles under the decal due to the outgassing potential
of the flexible materials.
You may apply stripes and decals dry. If the stripe or decal shows bubbles, use the "wet" method.
Use the "wet" method for large graphics packages.
The following equipment and materials, or the equivalent, are necessary when making a quality
stripe or decal installation:
Wetting solution foaming type window cleaner that does not contain ammonia
Silicone, wax and grease remover
Varnish Makers and Painters (VM&P) naphtha
Isopropyl alcohol
Squeegee about 75-100 mm (3-4 in) wide, plastic or hard rubber. Deburr any sharp or rough
edges in order to prevent scratching of the stripe or decal
Water bucket and sponge or spray bottle
Sandpaper 800 grit or finer, wet or dry type
Heat gun
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Clean, lint-free wiping cloth
Sharp knife or razor blade
Scissors
Fine pin or needle
Marking pencil
Removal Procedure
1. Remove the necessary molding and trim panel.
2. Wash and clean the following items using Liquid Wash and Wax GM P/N 1052870 or the
equivalent:
The repair surfaces
The adjacent panel
The openings
3. Remove the following components:
The molding attaching clips
The handles
The sidemarker reflector
Other stripe or decal overlapping parts
Caution: To avoid damaging the paint finish, do not use pointed or sharp instruments to
remove the stripe or the decal.
4. Use heat in order to remove the stripe or decal. Start at one edge and peel the stripe or
decal from the panel surface.
5. Remove all traces of adhesive residue from the painted surfaces using the following items:
Silicone, wax and grease remover
Varnish makers and painters (VM&P) naphtha
Installation Procedure
1. Prepare the surface.
Caution: To prevent possible vehicle, stripe or decal damage, always refer to manufacturer's
packaged instructions.
Note: If the area where you apply the stripe or decal has been refinished, remove any
imperfections that may show through the stripe or decal.
2. Clean the painted surface with the following items:
Silicone
Wax
Grease remover
3. Clean the area where you apply the stripe or decal. Use a 50/50 mixture of isopropyl alcohol
and water.
4. Wipe the panel surface with a clean cloth while the solvent drys.
5. Apply the wetting solution to the area where you install the stripe or decal.
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Note: DO NOT touch the adhesive backing of the stripes.
6.
7.
8.
9.
10.
Use the wetting solution on the adhesive side of the stripe or decal.
Remove the backing material of the stripe or decal as needed.
Install the stripe or decal to the panel.
Working from the center if possible, squeegee the stripe or decal into position.
Apply additional wetting solution in order to ease installation of the stripe or decal.
Apply a soapy wetting solution on the top side of the stripe or decal for the following reasons:
In order to ease the pull of the squeegee on the stripe or decal
In order to eliminate the possibility of damage
11. Apply heat to the stripe or decal at recessed areas.
12. Press the stripe or decal into recess in order to obtain a firm bond.
13. Use adequate light reflection in order to detect any irregularities in the stripe or decal that
may have developed during installation.
Note: DO NOT use a razor blade or a knife edge.
14. Use one of the following items in order to remove all bubbles by piercing:
A safety pin
A needle
A tool with the same size piercing tip
15. Pierce a bubble on the outer edge.
16. Force the air out from the opposite edge with the blade of the squeegee.
17. Install all previously removed components. Clean the components as needed.
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Document ID: 1609603
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1609603
Front Bumper Fascia Emblem Replacement (Base)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Plate Assembly, Front Bumper Fascia Name
Important: When removing protective liners from adhesive tape, be careful not to
touch tape with hands and do not allow tape to come in contact with dirt or any
foreign matter prior to adhesion.
Tip
Use a J 25070 or equivalent to remove the old nameplate. Clean all adhesive from
front bumper fascia, wipe surface dry with a clean lint-free towel prior to installing
new nameplate.
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Document ID: 2030319
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2030319
Front Bumper Fascia Emblem Replacement (Sport SS)
Callout
Component Name
Front Bumper Fascia Name Plate Assembly
Tip
When removing protective liners from adhesive tape, be careful not to touch
tape with hands and do not allow tape to come in contact with dirt or any
foreign matter prior to adhesion.
Use a J 25070 Heat Gun or equivalent to remove the old nameplate. Clean all
adhesive from front bumper fascia, wipe surface dry with a clean lint-free
towel prior to installing new nameplate.
Special Tools
J 25070 Heat Gun - 500-750F
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Document ID: 1602011
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602011
Front Side Door Emblem/Nameplate Replacement
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Emblem Assembly, Front Door
Important: When removing protective liners from adhesive backed emblems, be
careful not to touch tape with hands and do not allow tape to come in contact with
dirt or any foreign matter prior to adhesion.
Tip
Use a J 25070 or equivalent to remove the old emblem. Clean all the adhesive
residue from the door, wipe surface dry with a clean lint-free towel prior to installing
new emblem.
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Document ID: 2148172
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2148172
Quarter Window Rear Applique Emblem Replacement
(Base)
Callout
Component Name
Quarter Window Rear Applique
Important: When removing protective liners from adhesive tape backed
nameplates, be careful not to touch tape with hands and do not allow tape to come
in contact with dirt or any foreign matter prior to adhesion.
Procedure
1. Use a J 25070 or equivalent to remove the old quarter window rear applique.
Clean all adhesive from the quarter panel, wipe the surface dry with a clean
lint-free towel prior to installing the new quarter window rear applique.
2. Apply the new quarter window rear applique in the same location as shown.
3. Apply pressure to the new quarter window rear applique to ensure full
adhesion is made to the quarter panel.
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Document ID: 2148173
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2148173
Quarter Window Rear Applique Emblem Replacement
(50th Anniversary Edition)
Callout
Component Name
Quarter Window Rear Applique
Important: When removing protective liners from adhesive tape backed
nameplates, be careful not to touch tape with hands and do not allow tape to come
in contact with dirt or any foreign matter prior to adhesion.
Procedure
1. Use a J 25070 or equivalent to remove the old quarter window rear applique.
Clean all adhesive from the quarter panel, wipe the surface dry with a clean
lint-free towel prior to installing the new quarter window rear applique.
2. Apply the new quarter window rear applique in the same location as shown.
3. Apply pressure to the quarter window rear applique to ensure full adhesion is
made to the quarter panel.
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Document ID: 1602021
2009 Chevrolet Impala
Page 1 of 2
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602021
Rear Compartment Lid Emblem/Nameplate
Replacement (Impala SS)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Nameplate, Rear Compartment Lid (IMPALA)
Tip
1. When removing protective liners from adhesive tape backed nameplates, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new nameplate.
3. Apply the new nameplate with the rear compartment lid in the closed position.
4. Apply pressure to the nameplate to ensure full adhesion is made to the
compartment lid.
Nameplate, Rear Compartment Lid (Bowtie)
Tip
1. When removing protective liners from adhesive tape backed nameplates, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new nameplate.
3. Apply the new nameplate with the rear compartment lid in the closed position.
4. Apply pressure to the nameplate to ensure full adhesion is made to the
compartment lid.
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Emblem, Rear Compartment Lid (SS)
Tip
1. When removing protective liners from adhesive tape backed emblems, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old emblem. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new emblem.
3. Apply the new emblem with the rear compartment lid in the closed position.
4. Apply pressure to the emblem to ensure full adhesion is made to the
compartment lid.
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Document ID: 1602024
2009 Chevrolet Impala
Page 1 of 2
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602024
Rear Compartment Lid Emblem/Nameplate
Replacement (Impala Base/Uplevel)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Nameplate, Rear Compartment Lid (IMPALA)
Tip
1. When removing protective liners from adhesive tape backed nameplates, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new nameplate.
3. Apply the new nameplate with the rear compartment lid in the closed position.
4. Apply pressure to the nameplate to ensure full adhesion is made to the
compartment lid.
Emblem, Rear Compartment Lid (LS LT LTZ)
Tip
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1. When removing protective liners from adhesive tape backed emblems, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old emblem. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new emblem.
3. Apply the new emblem with the rear compartment lid in the closed position.
4. Apply pressure to the emblem to ensure full adhesion is made to the
compartment lid.
Nameplate, Rear Compartment Lid (Bowtie)
Tip
1. When removing protective liners from adhesive tape backed nameplates, be
careful not to touch the tape with hands and do not allow the tape to come in
contact with dirt or any foreign matter prior to adhesion.
2. Use a J 25070 or equivalent to remove the old nameplate. Clean all adhesive
from the rear compartment lid, wipe surface dry with a clean lint-free towel
prior to installing the new nameplate.
3. Apply the new nameplate with the rear compartment lid in the closed position.
4. Apply pressure to the nameplate to ensure full adhesion is made to the
compartment lid.
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Document ID: 2151914
2009 Chevrolet Impala
Page 1 of 2
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2151914
Rear Compartment Lid Emblem/Nameplate
Replacement (FFU)
Callout
Component Name
Flex Fuel Badge
Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section.
Procedure
1
1. The part and surface should be 21C (70F) prior to installation. The vehicle
should remain 21C (70F) for one hour after assembly to allow adhesive to
develop sufficient bond strength.
2. Use a J 25070 Heat Gun or equivalent to remove the old nameplate.
3. Clean all adhesive from rear compartment lid panel and wipe the surface dry
with a clean lint-free towel prior to installing the new name plate.
4. When removing protective liners from the adhesive tape, be careful not to
touch tape with hands and do not allow tape to come in contact with dirt or
any foreign matter prior to adhesion.
5. Close the rear compartment lid prior to installing the nameplate.
6. Using the palm of the hand, wet out the name plate to the rear compartment
lid panel and
full adhesion
of the name
plate
is made.
ensure
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Motors Corporation.
All rights
reserved.
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Special Tools
J 25070 Heat Gun
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Document ID: 1593383
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1593383
Fascia Grille Replacement (Impala)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
1
Retainer, Front Fascia Grille (Qty: 2)
Grille, Upper Fascia
Grille, Center
Grille, Side
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Document ID: 1602014
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602014
Front Side Door Molding Replacement (Impala)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Preliminary Procedure
Using a J 25070 Heat Gun in a circular motion, warm the door bodyside molding prior to
removal. Carefully clean the body panel thoroughly prior to bonding the new front bodyside
molding to the door.
Molding Asm, Bodyside Door
Tip
1
1. Upon installation of the new front door bodyside molding, position the pin on
the backside of the molding to the round hole at the front edge of the door
first then to the oval holes.
2. Remove the protective liner from the backside of the molding adhesive tape.
3. Ensure full adhesion of the molding to the door using the palm of the hand
with a dry towel working from the front edge of the door to the rear, down the
entire molding.
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Document ID: 1602018
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602018
Rear Side Door Molding Replacement (Impala)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications.
Preliminary Procedure
Use a J 25070 Heat Gun in a circular motion to warm the door bodyside molding prior to
removal. Carefully clean the body panel thoroughly prior to bonding the new bodyside
molding to the door.
Molding Asm, Bodyside Door
Tip:
1
1. Upon installation of the new rear door molding, position the pin on the
frontside of the molding to the round hole first at the front edge of the door
then to the oval holes.
2. Remove the protective liner from the backside of the molding adhesive tape.
3. Ensure full adhesion of the molding to the door using the palm of the hand
with a dry towel working from the rear edge of the door forward down the
entire molding.
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Document ID: 1602044
2009 Chevrolet Impala
Page 1 of 1
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602044
Rocker Panel Molding Replacement (Base)
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Preliminary Procedure
Open both doors on the side that the lower rocker panel molding is being removed from.
Clips, Rocker Panel Integral (Qty: 6)
1
Release the lower integral clips by pulling downward at each location prior to
releasing the upper retainers from the lower rocker.
Retainers, Rocker Panel (Qty: 12)
Tip
Release the lower 12 retainers from the rocker by pulling panel outward and
removing the lower rocker panel.
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Document ID: 2151917
2009 Chevrolet Impala
Page 1 of 2
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2151917
Rocker Panel Molding Replacement (50th Anniversary
Edition)
Callout
Component Name
Preliminary Procedure
Remove the front and rear side door lower weather-strip from the lower rocker panel. Refer
to Front and Rear Side Door Lower Weatherstrip Replacement.
Rear Wheelhouse Panel Screw
1
Caution: Refer to Fastener Caution in the Preface section.
Tighten
1.5 Nm (13 lb in)
Wheelhouse Panel Push-Type Retainer (Qty: 2)
Tip
Using a small flat-bladed tool, release the center of the retainer and remove.
Rocker Panel Molding Lower Retainer (Qty: 5)
Tip
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Release the lower retainers first, followed by the upper retainers.
4
Rocker Panel Molding Retainer (Qty: 10)
Rear Rocker Panel Molding Assembly
Tip
Lift the rear portion of the molding upward and pull rearward in order to release
from the front rocker molding.
Front Wheelhouse Panel Screw
Tighten
1.5 Nm (13 lb in)
Rocker Panel Molding Lower Retainer
Rocker Panel Molding Retainer (Qty: 2)
Front Rocker Panel Molding
Tip
Install the front rocker molding then the rear.
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Document ID: 1602026
2009 Chevrolet Impala
Page 1 of 2
| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 1602026
Roof Weld Joint Reveal Molding Replacement
Callout
Component Name
Fastener Tightening Specifications: Refer to Fastener Tightening Specifications .
Preliminary Procedure
Use a J 25070 Heat Gun in a circular motion to warm the roof ditch molding prior to
removal. Carefully clean the roof panel ditch thoroughly prior to bonding the new ditch
molding to the roof panel.
Molding Assembly, Roof Ditch
Tip
1
1. Upon installation of the new ditch molding, engage the front edge of the
molding into the clip at the front roof header.
2. Remove the protective liner from the backside of the molding adhesive tape
surface.
3. Ensure full adhesion of the ditch molding to the roof using the palm of the
hand with a dry towel or a roller type tool working from the front of the
vehicle to the rear.
4. Engage the rear end of the molding to the retainer clip in the roof ditch.
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Document ID: 1602026
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Molding Assembly, Roof Ditch
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Document ID: 2151924
2009 Chevrolet Impala
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| Impala (VIN W) Service Manual | Body Hardware and Trim | Exterior Trim | Repair Instructions |
Document ID: 2151924
Rear Spoiler Replacement (T43)
Callout
Component Name
Rear Spoiler Nuts (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
10 Nm (89 lb in)
Rear Spoiler
2010 General Motors Corporation. All rights reserved.
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