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Wear mechanisms analysis for turning Ti-6Al-4V—towards the development of suitable tool coatings

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Abstract

Titanium alloys are materials of choice for a wide range of applications. Their high strength and low density make them suitable for aerospace applications. Titanium-based alloys also exhibit excellent corrosion resistance and are bio-compatible, making them suitable for prosthetic applications like orthopedic transplants. The reactivity as well as heat resistance of titanium-based alloys, however, renders them difficult to machine. Based on previous research involving the development of a wear map for Ti-6Al-4V alloy, this research aims to identify the wear mechanisms associated with tool deterioration across different regions of the wear map. The characterization of wear mechanisms with respect to machining conditions and tool wear rate would ultimately help in the development of suitable tool coatings for machining titanium-based alloys.

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Authors and Affiliations

  1. School of Mechanical and Manufacturing Engineering, National University of Sciences and Technology, H-12, Islamabad, 44000, Pakistan

    Syed H. Imran Jaffery

  2. School of Mechanical, Aerospace and Civil Engineering, University of Manchester, Manchester, UK

    Paul T. Mativenga

Authors
  1. Syed H. Imran Jaffery
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  2. Paul T. Mativenga
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Correspondence to Syed H. Imran Jaffery.

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Jaffery, S.H.I., Mativenga, P.T. Wear mechanisms analysis for turning Ti-6Al-4V—towards the development of suitable tool coatings. Int J Adv Manuf Technol 58, 479–493 (2012). https://doi.org/10.1007/s00170-011-3427-y

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  • DOI: https://doi.org/10.1007/s00170-011-3427-y

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