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[BUG] 3007.4 & 3006.12 salt.utils.process timeout #68079

@SwimGeek

Description

@SwimGeek

Description
Since upgrade to 3007.4 the majority of my salt minions have disconnected from the master.

Setup
(Please provide relevant configs and/or SLS files (be sure to remove sensitive info. There is no general set-up of Salt.)

Please be as specific as possible and give set-up details.

  • on-prem machine
  • VM (Virtualbox, KVM, etc. please specify)
  • VM running on a cloud service, please be explicit and add details
  • container (Kubernetes, Docker, containerd, etc. please specify)
  • or a combination, please be explicit
  • jails if it is FreeBSD
  • classic packaging
  • onedir packaging
  • used bootstrap to install

Steps to Reproduce the behavior
Upgrade to latest salt verion

Expected behavior
Minions should stay connected to the master.

Versions Report

Salt Version:
Salt: 3007.4

Python Version:
Python: 3.10.17 (main, Jun 9 2025, 20:41:48) [GCC 11.2.0]

Additional context

Minion Log:

2025-06-16 11:43:43,324 [salt.utils.process:1004][ERROR ][722938] An un-handled exception from the multiprocessing process 'ProcessPayload(jid=20250616094243035566)' was caught:
Traceback (most recent call last):
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/utils/process.py", line 999, in wrapped_run_func
return run_func()
File "/opt/saltstack/salt/lib/python3.10/multiprocessing/process.py", line 108, in run
self._target(*self._args, **self._kwargs)
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/minion.py", line 1920, in _target
run_func(minion_instance, opts, data)
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/minion.py", line 1917, in run_func
return Minion._thread_return(minion_instance, opts, data)
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/minion.py", line 2153, in _thread_return
minion_instance._return_pub(ret)
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/minion.py", line 2384, in _return_pub
ret_val = self._send_req_sync(load, timeout=timeout)
File "/opt/saltstack/salt/lib/python3.10/site-packages/salt/minion.py", line 1647, in _send_req_sync
raise TimeoutError("Request timed out")
TimeoutError: Request timed out

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