UCC28810DRG4 概述
LED 照明电源控制器 | D | 8 | -40 to 105 LED驱动器 显示驱动器
UCC28810DRG4 规格参数
是否无铅: | 不含铅 | 是否Rohs认证: | 符合 |
生命周期: | Active | 零件包装代码: | SOIC |
包装说明: | SOP, | 针数: | 8 |
Reach Compliance Code: | compliant | ECCN代码: | EAR99 |
HTS代码: | 8542.39.00.01 | Factory Lead Time: | 6 weeks |
风险等级: | 5.64 | 输入特性: | STANDARD |
接口集成电路类型: | LED DISPLAY DRIVER | JESD-30 代码: | R-PDSO-G8 |
JESD-609代码: | e4 | 长度: | 4.9 mm |
湿度敏感等级: | 1 | 复用显示功能: | NO |
功能数量: | 1 | 区段数: | 1 |
端子数量: | 8 | 最高工作温度: | 105 °C |
最低工作温度: | -40 °C | 封装主体材料: | PLASTIC/EPOXY |
封装代码: | SOP | 封装形状: | RECTANGULAR |
封装形式: | SMALL OUTLINE | 峰值回流温度(摄氏度): | 260 |
认证状态: | Not Qualified | 座面最大高度: | 1.75 mm |
最大压摆率: | 6 mA | 最大供电电压: | 18 V |
标称供电电压: | 12 V | 表面贴装: | YES |
温度等级: | INDUSTRIAL | 端子面层: | Nickel/Palladium/Gold (Ni/Pd/Au) |
端子形式: | GULL WING | 端子节距: | 1.27 mm |
端子位置: | DUAL | 处于峰值回流温度下的最长时间: | NOT SPECIFIED |
宽度: | 3.9 mm | Base Number Matches: | 1 |
UCC28810DRG4 数据手册
通过下载UCC28810DRG4数据手册来全面了解它。这个PDF文档包含了所有必要的细节,如产品概述、功能特性、引脚定义、引脚排列图等信息。
PDF下载UCC28810
UCC28811
www.ti.com .............................................................................................................................................................................................. SLUS865–OCTOBER 2008
LED LIGHTING POWER CONTROLLER
1
FEATURES
APPLICATIONS
•
•
•
AC Input General Lighting Applications Using
HB LEDs
•
Transition Mode Controller for Low
Implementation Cost of AC Input LED Lighting
Applications
Industrial, Commercial and Residential
Lighting Fixtures
Outdoor Lighting: Street, Roadway, Parking,
Construction and Ornamental LED Lighting
Fixtures
•
•
Implements Single Stage Power Factor
Corrected LED Driver
Enhanced Transient Response With Slew-Rate
Comparator
•
•
Interfaces with Traditional Wall Dimmers
DESCRIPTION
Accurate Internal VREF for Tight Output
Regulation
The UCC28810 and UCC28811 are general lighting
power controllers for low to medium power lumens
applications requiring power factor correction and
EMC compliance. It is designed for controlling a
flyback, buck or boost converter operating in critical
conduction mode. It features a transconductance
voltage amplifier for feedback error processing, a
simple current reference generator for generating a
current command proportional to the input voltage, a
current-sense (PWM) comparator, PWM logic and a
totem-pole driver for driving an external FET.
•
•
Two UVLO Options
Overvoltage Protection (OVP), Open-Feedback
Protection and Enable Circuits
•
•
•
±750-mA Peak Gate Drive Current
Low Start-Up and Operating Currents
Lead (Pb)-Free Packages
SIMPLIFIED APPLICATION DIAGRAM
Bias
UCC28810
1
2
3
4
VSENSE VDD
EAOUT GDRV
8
7
6
5
Low Pass
Filter
VINS
GND
TZE
LED
Current
Sense
ISENSE
Triac Dimming
Detect
Bias
+
+
UDG-08120
1
Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas
Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet.
PRODUCTION DATA information is current as of publication date.
Products conform to specifications per the terms of the Texas
Instruments standard warranty. Production processing does not
necessarily include testing of all parameters.
Copyright © 2008, Texas Instruments Incorporated
UCC28810
UCC28811
SLUS865–OCTOBER 2008.............................................................................................................................................................................................. www.ti.com
DESCRIPTION (CONTINUED)
In the critical conduction mode operation, the PWM circuit is self-oscillating with the turn-on being governed by a
transformer zero energy detector (TZE pin) and the turn-off being governed by the current sense comparator.
Additionally, the controller provides features such as peak current limit, restart timer, overvoltage protection
(OVP), and enable.
The efficient system performance is attained by incorporation of zero power detect function which allows the
controller output to shut down at light load conditions without running into overvoltage. The device also features
an innovative slew rate enhancement circuit which improves the large signal transient performance of the voltage
error amplifier. The low start-up and operating currents of the device result in low power consumption and ease
of start-up. The highly-accurate internal bandgap reference leads to tight regulation of the output voltage in
normal and OVP conditions, resulting in higher system reliability. The enable comparator ensures that the
controller is off if the feedback sense path is broken or if the input voltage is very low.
There are two key parametric differences between UCC28810 and UCC28811, the UVLO turn-on threshold and
the gM amplifier source current. The UVLO turn-on threshold of the UCC28810 is 15.8 V and for the UCC28811 it
is 12.5 V. The gM amplifier source current for UCC28810 is typically 1.3 mA, and for the UCC28811 it is 300µA.
The higher UVLO turn-on threshold of the UCC28810 allows quicker and easier start-up with a smaller VDD
capacitance while the lower UVLO turn-on threshold of UCC28811 allows operation of the critical conduction
mode controller to be easily controlled by the downstream PWM controller in two-stage power converters. The
UCC28810 gM amplifier also provides a full 1.3-mA typical source current for faster start-up and improved
transient response when the output is low either at start-up or during transient conditions. The UCC28811 is
suitable for applications such as street lights and larger area luminaires where a two-stage power conversion is
needed. The UCC28810 is suitable for applications such as commercial or residential retrofit luminaires where
there is no down-stream PWM conversion and the advantages of smaller VDD capacitor and improved transient
response can be realized.
Devices are available in the industrial temperature range of –40°C to 105°C. Package offering is an 8-pin SOIC
(D) package.
ORDERING INFORMATION(1)
UVLO THRESHOLD
VOLTAGE (V)
gM AMPLIFIER
SOURCE CURRENT
(µA)
PIN
COUNT
ORDERABLE
DEVICE NUMBER
TA = TJ
PACKAGE
SUPPLY
ON
OFF
Tube of 80
Reel of 2500
Tube of 80
UCC28810D
UCC28810DR
UCC28811D
UCC28811DR
15.8
9.7
–1300
–300
–40°C to 105°C
D
8
12.5
9.7
Reel of 2500
(1) D (SOIC-8) package is available taped and reeled. Add R suffix to device type (e.g. UCC28810DR) to order quantities of 2,500 devices
per reel.
ABSOLUTE MAXIMUM RATINGS(1)
VALUE
UNIT
VDD (Internally clamped)
VSENSE, VINS, ISENSE
20
5
Input voltage
V
Minimum input
voltage
VSENSE, VINS, ISENSE
–5
VDD
30
±10
Input current
mA
TZE
Output current
Output voltage
GDRV
GDRV
±750
mA
V
–5
Tstg
TJ
Storage temperature
Operating temperature
–55 to 150
–65 to 150
300
°C
Soldering temperature
(1) Permanent device damage may occur if Absolute Maximum Ratings are exceeded. Exposure to conditions beyond the operational
limits for extended periods of time may affect device reliability. Currents are positive into, and negative out of the specified terminal.
2
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PACKAGE DISSIPATION RATINGS(1)
PACKAGE
THERMAL IMPEDANCE JUNCTION-TO-AMBIENT (°C/W)
Plastic 8-Pin Small Outline
150
(1) TI device packages are modeled and tested for thermal performance using printed circuit board
designs outlined in JEDEC standards JESD 51-3 and JESD 51-7.
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ELECTRICAL CHARACTERISTICS
–40°C ≤ TA = TJ ≤ 105°C, VVDD = 12 VDC, CGDRV = 0.1-µF from VDD to GND, all voltages are with respect to GND.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX UNIT
SUPPLY
VVDD
Operating voltage
18
V
Shunt voltage
IVDD = 25 mA
18
19
75
2
20
Supply current, off
VVDD = VVDD turn-on threshold –300 mV
VVSENSE = 0.5 V
125
4
µA
Supply current, disabled
Supply current, on
IVDD
75 kHz, CGDRV = 0 nF
4
6
mA
Supply current, dynamic operating
75 kHz, CGDRV = 1 nF
5
7
UVLO
UCC28810
UCC28811
15.4
12.0
9.4
15.8
12.5
9.7
16.4
13.0
10.0
6.8
VDD turn-on threshold
VDD turn-off threshold
UVLO hysteresis
V
V
UCC28810
UCC28811
5.8
6.3
VUVLO
2.3
2.8
3.3
VOLTAGE AMPLIFIER (VSENSE)
VREF
IBIAS
Internal voltage reference
Input bias current
EAOUT high
2.45
4.5
2.50
2.55
0.5
V
µA
V
VVSENSE = 2.1 V
5.5
EAOUT low
VVSENSE = 2.55 V
1.80
90
2.45
130
V
gM
Transconductance
TJ = 25°C, VEAOUT = 3.5 V
60
–0.2
–200
0.2
µS
mA
µA
mA
UCC28810
UCC28811
–1.0
–300
1.0
IEAOUT,SRC Source current
VVSENSE = 2.1 V, VEAOUT = 3.5 V
VVSENSE = 2.1 V, VEAOUT = 3.5 V
–400
IEAOUT,SNK Sink current
OVERVOLTAGE PROTECTION / ENABLE (VSENSE)
VVREF
+
VVREF
VVREF
UCC28810
0.165 +0.190 +0.210
VOV(ref)
Overvoltage reference
Hysteresis
V
VVREF VVREF VVREF
+
+
+
UCC28811
0.150
0.180
0.210
UCC28810
UCC28811
UCC28810
UCC28811
175
200
225
mV
150
180
210
0.62
0.18
0.05
0.67
0.23
0.10
0.72
0.28
0.20
Enable threshold
Enable hysteresis
V
V
CURRENT REFERENCE GENERATOR
K
Current reference generator gain constant
Dynamic input range, VVINS INPUT
VVINS = 0.5 V, VEAOUT = 3.5 V
0.43
0.65
0.87
1/V
V
0 to 2.5 0 to 3.5
2.5 to
3.8
2.5 to
4.0
VEAOUT
Error amplifier dynamic input range
Input bias current, VINS
V
0.1
1.0
µA
4
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ELECTRICAL CHARACTERISTICS (continued)
–40°C ≤ TA = TJ ≤ 105°C, VVDD = 12 VDC, CGDRV = 0.1-µF from VDD to GND, all voltages are with respect to GND.
PARAMETER
TEST CONDITIONS
MIN
TYP
MAX UNIT
ZERO POWER
VEAOUT
Zero power comparator threshold(1)
2.1
2.3
2.5
V
TRANSFORMER ZERO ENERGY DETECT
Input threshold (rising edge)(1)
Hysteresis(1)
1.00
250
1.25
350
5
1.80
450
6
V
mV
V
Input high clamp
ITZE = 3 mA
Input low clamp
ITZE = –3 mA
0.30
200
0.65
400
0.90
V
tRSRT
Restart time delay
µs
CURRENT SENSE COMPARATOR
IBIAS
Input bias current
Input offset voltage(1)
VISENSE = 0 V
0.1
1.0
10
µA
mV
ns
V
–10
tDLY
Delay to output
ISENSE to GDRV
300
400
1.80
Maximum current sense threshold voltage
1.55
1.70
PFC GATE DRIVER
RPULLUP
RPULLDN
tRISE
GDRV pull up resistance
IGDRV = –125 mA
5
2
12
10
75
50
Ω
Ω
GDRV pull down resistance
GDRV output rise time
GDRV output fall time
IGDRV = 125 mA
CGDRV = 1 nF, RGRDV = 10 Ω
CGDRV = 1 nF, RGRDV = 10 Ω
25
10
ns
ns
tFALL
(1) Ensured by design. Not production tested.
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Table 1. PIN DESCRIPTIONS
TERMINAL
I/O
DESCRIPTION
NAME
NO.
Output of the transconductance error amplifier. The output current capability of this pin is 10 µA under normal
conditions, but increases to 1 mA when the voltage on VSENSE rises above 2.5 V. The EAOUT voltage is one of
the inputs to the current reference generator, with a dynamic input range of 2.5 V to 4.0 V. During zero energy or
overvoltage conditions, this pin goes below 2.5 V, nominal. When it goes below 2.3 V, the zero energy detect
comparator is activated which prevents the gate drive from switching. Loop compensation components are
connected between this pin and ground, or can be connected directly to the collector of the opto coupler in isolated
applications.
EAOUT
2
O
The device reference ground. All bypassing elements are connected to the GND pin with the shortest traces
possible.
GND
6
7
–
The gate drive output driving the flyback, buck, or boost switch. This output is capable of delivering up to 750-mA
peak currents during turn-on and turn-off. An external gate drive resistor may be needed to limit the peak current
depending upon the VDD voltage being used. Below the UVLO threshold, the output is held low.
GDRV
O
This pin senses the instantaneous switch current in the external switch and uses this signal as the internal ramp for
the current sense comparator. A small internal noise filter is provided. If additional filtering is needed, an external
R-C filter may be added to further suppress noise spikes. An internal clamp on the current reference generator
output terminates the switching cycle if VISENSE exceeds 1.7 V. An internal 75-mV offset is added to ISENSE signal
to limit the zero crossing distortion. The ISENSE threshold voltage is approximately equal to:
ISENSE
4
I
V
@ 0.67´ V
(
- 2.5V ´ V
) (
+ 75mV
)
ISENSE
EAOUT
VINS
This pin is the input for the transformer zero energy detect comparator. A bias winding can be used to sense the
transformer zero energy. The transition is detected when the inductor current falls to zero and the TZE input goes
low. Internal active clamps are provided to prevent TZE from going below ground or rising too high. If zero energy is
not detected within 400 µs, a restart timer sets the latch and the gate drive high.
TZE
5
8
I
I
The supply voltage for the device. This pin must be bypassed with a high-frequency capacitor (not less than 0.1 µF)
and tied directly to GND with the shortest traces possible. The UCC28810 has a wide UVLO hysteresis, typically
6.3 V, which allows use of a lower value holdup capacitor on VDD, resulting in faster start up. The UCC28811 has a
narrow UVLO hysteresis, typically 2.8 V, and a typical turn-on threshold of 12.5 V for applications where the device
needs to be controlled by a downstream PWM controller. This narrower UVLO hysteresis requires a larger value
holdup capacitor.
VDD
This pin senses the instantaneous regulator input voltage through an external voltage divider. The VINS voltage
acts as one of the inputs to the current reference generator. The recommended operating range is 0 V to 3.8 V at
high line.
VINS
3
1
I
I
This pin is the inverting input to the transconductance amplifier, with a nominal value of 2.5 V, and is also the input
to the OVP comparator. Pulling this pin below the ENABLE threshold turns off the output switching, providing the
ability to externally disable the converter. This function also provides feedback fault protection, ensuring no runaway
if the feedback path is open. When using the internal error amplifier, this pin senses the output voltage through a
voltage divider.
VSENSE
SOIC-8 PACKAGE (TOP VIEW)
VSENSE
EAOUT
VINS
1
2
3
4
8
7
6
5
VDD
GDRV
GND
TZE
ISENSE
6
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BLOCK DESCRIPTION
BLOCK DIAGRAM
VREF
UVLO
+
VREF and
Bias Reg
OVP
2.7/2.5 V
+
+
Init. Bias
Enable
0.67/0.57 V
0.23/0.15 V
REF
8
7
6
5
VDD
GDRV
GND
TZE
VREF
GOOD
OVP
g
VEA
M
VSENSE
1
x
Current Sense Comparator
+
2.5 V
K
x
Q
Q
R
S
+
Current
Reference
Generator
EAOUT
VINS
2
3
Zero Energy
Detect
Restart Timer
1.7/1.4 V
2.3 V
40 kW
+
+
ISENSE
4
75 mV
5 pF
UDG-08130
UVLO and Reference Circuit
This circuitry generates a precision reference voltage used to obtain a tightly controlled UVLO threshold. In
addition to generating a 2.5-V reference for the noninverting terminal of the gM amplifier, it generates the
reference voltages for OVP, enable, zero energy detect and the current reference generator circuits. An internal
rail of 7.5 V is also generated to drive all the internal circuitry.
Error Amplifier
The voltage error amplifier in the UCC2881x is a transconductance amplifier with a typical transconductance
value of 90 µS. The advantage in using a transconductance amplifier is that the inverting input of the amplifier is
solely determined by the external resistive-divider from the output voltage and not the transient behavior of the
amplifier itself. This allows the VSENSE pin to be used for sensing over voltage conditions.
The sink and source capability of the error amplifier is approximately 10 µA during normal operation of the
amplifier. But when the VSENSE pin voltage is beyond the normal operating conditions (VVSENSE >1.05 × VREF
,
VVSENSE < 0.88 × VREF), additional circuitry to enhance the slew-rate of the amplifier is activated. Enhanced
slew-rate of the compensation capacitor results in a faster start-up and transient response. This prevents the
output voltage from drifting too high or too low, which can happen if the compensation capacitor were to be
driven by the normal drive current of 10-µA. When VSENSE rises above the normal range, the enhanced sink
current capability increases to 1 mA, nominal. When VSENSE falls below the normal range, the UCC28810 can
source more than 1 mA and the UCC28811 sources approximately 300 µA. The limited source current in the
UCC28811 helps to gradually increase the error voltage on the EAOUT pin preventing a step increase in line
current. The actual rate of increase of the voltage on the EAOUT pin is dependent on the compensation network
externally connected to the EAOUT pin.
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Transformer Zero Energy Sense and Restart Timer Circuits
When all of the energy stored in the transformer has been delivered to the load, the voltage across the primary
winding falls to zero. This voltage can be sensed by monitoring the bias winding of the transformer. The internal
active clamp circuitry prevents the voltage from going to a negative or a high positive value. The clamp has the
capability to sink and source 10 mA. The resistor value in series with the bias winding should be chosen to limit
the pin current to less than 10 mA under all operating conditions. The rising edge threshold of the TZE sense
comparator can be as high as 2.0 V. If the bias winding is not used to power the controller then it should be
chosen such that the positive voltage (when the power MOSFET is off) at the TZE pin is greater than 2.0 V,
limited to less than 10 mA.
The restart timer attempts to set the gate drive high when the gate drive remains off for more than 400 µs
nominally. The minimum time period of the timer is 200 µs. This translates to a minimum switching frequency of 5
kHz. The primary inductance value is chosen for switching frequencies greater than 5 kHz.
Enable Circuit
The gate drive signal is held low if the voltage at the VSENSE pin is less than the ENABLE threshold. This
feature can be used to disable the converter by pulling VSENSE low. If the output feedback path is broken,
VSENSE is pulled to ground and the output is disabled to protect the power stage.
Zero Energy Detect Circuit
When the output of the gM amplifier goes below 2.3 V, the zero power comparator latches the gate drive signal
low. The slew rate enhancement circuitry of the gM amplifier that is activated during overvoltage conditions slews
the EAOUT pin to approximately 2.4 V. This ensures that the zero power comparator is not activated during
transient behavior (when the slew rate enhancement circuitry is activated).
Current Reference Generator Circuit
The current reference generator has two inputs. One is the error amplifier output voltage (VEAOUT), while the
other is instantaneous input voltage sense (VVINS) which is obtained by a resistive divider from the rectified line.
The current reference generator creates a current sense threshold signal that is approximately equal to 0.67 ×
VVINS × (VEAOUT–2.5 V). There is a positive offset of 75 mV added to the VINS signal in order to improve the
zero-crossing distortion and hence the THD performance of the controller in the application. The dynamic range
of the inputs can be found in the electrical characteristics table.
Overvoltage Protection (OVP) Circuit
The OVP feature in this device is not activated under most operating conditions because of the presence of the
slew rate enhancement circuitry present in the error amplifier. As soon as the output voltage reaches 5% to 7%
above the nominal value, as detected by VSENSE, the slew rate enhancement circuit is activated, and the error
amplifier output voltage is pulled below the dynamic range of the current reference generator. This prevents
further rise in the output voltage.
If the EAOUT pin is not pulled low fast enough, and the output voltage rises further, the OVP circuit acts as a
second line of protection. When the voltage at the VSENSE pin is more than 7.5% of the nominal value
[ >(VREF+0.190)], the OVP feature is activated. It stops the gate drive from switching as long as the voltage at the
VSENSE pin is above the nominal value (VREF). This prevents the output dc voltage from going above 7.5% of
the regulated value, and protects the other components of the system.
8
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TYPICAL CHARACTERISTICS
Unless otherwise noted, VVDD=12 V, –40°C ≤ TA = TJ ≤ 105°C
GDRV SATURATION VOLTAGE
vs
GDRV SOURCE CURRENT
GDRV SATURATION VOLTAGE
vs
GDRV SINK CURRENT
8
7
6
5
4
3
2
1
0
2.5
2.0
1.5
1.0
0.5
0
0
100 200 300 400 500 600 700 800
0
100 200 300 400 500 600 700 800
I
– Source Current – mA
I
– Sink Current – mA
GDRV, SINK
GDRV,SOURCE
Figure 1.
Figure 2.
SUPPLY CURRENT
vs
SUPPLY VOLTAGE
SUPPLY CURRENT
vs
JUNCTION TEMPERATURE
4.0
3.5
3.0
2.5
2.0
1.5
1.0
0.5
0
6
5
75 kHz,
C
= 1 nF
GDRV
4
3
75 kHz, No Load
2
1
UCC28811
UCC28810
No Switching
0
0
4
8
12
16
20
-50
-25
0
25
50
75
100
125
V
– Supply Voltage – V
T
– Junction Temperature – °C
VDD
J
Figure 3.
Figure 4.
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TYPICAL CHARACTERISTICS (continued)
Unless otherwise noted, VVDD=12 V, –40°C ≤ TA = TJ ≤ 105°C
UVLO THRESHOLD VOLTAGE
vs
JUNCTION TEMPERATURE
INTERNAL REFERENCE VOLTAGE
vs
JUNCTION TEMPERATURE
20
18
16
2.60
2.58
2.56
UVLO ON (UCC28810)
14
12
2.54
2.52
UVLO ON (UCC28811)
UVLO OFF
10
8
2.50
2.48
6
4
2.46
2.44
UVLO Hysteresis (UCC28810)
UVLO Hysteresis (UCC28811)
2
0
2.42
2.40
-50
-25
0
25
50
75
100
125
-50
-25
0
25
50
75
100
125
T
– Junction Temperature – °C
T
– Junction Temperature – °C
J
J
Figure 5.
Figure 6.
ISENSE INPUT VOLTAGE
vs
CURRENT REFERENCE GENERATOR INPUT VOLTAGE
CURRENT SENSE TO DRIVER DELAY TIME
vs
JUNCTION TEMPERATURE
1.8
450
V
= 3.75 V
EAOUT
400
350
300
250
200
150
100
50
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0.0
V
= 3.5 V
EAOUT
V
= 3.25 V
EAOUT
V
= 3 V
EAOUT
V
= 2.75 V
EAOUT
0
-50
-25
0
25
50
75
100
125
0
0.5
1.0
1.5
2.0
2.5
3.0
T
– Junction Temperature – °C
V
– Current Reference Generator Input Voltage – V
J
INS
Figure 7.
Figure 8.
10
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TYPICAL CHARACTERISTICS (continued)
Unless otherwise noted, VVDD=12 V, –40°C ≤ TA = TJ ≤ 105°C
TRANSCONDUCTANCE
vs
JUNCTION TEMPERATURE
TRANSCONDUCTANCE AMPLIFIER CURRENT
vs
OUTPUT SENSE VOLTAGE
120
1.5
110
100
1.0
0.5
UCC28811
90
0
80
70
-0.5
-1.0
UCC28810
60
-1.5
-50
-25
0
25
50
75
100
125
2.0
2.1
2.2
2.3 2.4
2.5
2.6 2.7
2.8
T
– Junction Temperature – °C
V
– Output Sense Voltage – V
J
VSENSE
Figure 9.
Figure 10.
TRANSCONDUCTANCE AMPLIFIER CURRENT
OVERVOLTAGE PROTECTION THRESHOLD
vs
vs
OUTPUT SENSE VOLTAGE
JUNCTION TEMPERATURE
0.012
0.008
0.004
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
Small Signal View
OVP ON
0
OVP OFF
-0.004
-0.008
-0.012
2.40
2.45
2.50
2.55
2.60
-50
-25
0
25
50
75
100
125
V
– Output Sense Voltage – V
T
– Junction Temperature – °C
VSENSE
J
Figure 11.
Figure 12.
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TYPICAL CHARACTERISTICS (continued)
Unless otherwise noted, VVDD=12 V, –40°C ≤ TA = TJ ≤ 105°C
TZE DETECTOR CURRENT
vs
TZE DETECTOR VOLTAGE
RESTART TIME
vs
JUNCTION TEMPERATURE
10
8
600
500
400
6
4
2
0
300
-2
-4
-6
-8
-10
200
100
0
0
1
2
3
4
5
6
7
-50
-25
0
25
50
75
100
125
V
– Transformer Zero Energy Detector Voltage – V
T
– Junction Temperature – °C
TZE
J
Figure 13.
Figure 14.
5.5
C
= 10 nF
EAOUT
5.0
4.5
4.0
3.5
V
VSENSE
V
EAOUT
3.0
2.5
2.0
1.5
t – Time – 25 ms/div
Figure 15. Voltage Amplifier Outputs
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REFERENCE DESIGNS
REFERENCE DESIGN 1
Introduction
This reference design, (schematic shown in Figure 16) uses the UCC28810 LED lighting power controller in a
25-W single stage triac dimmable PFC flyback converter. The input accepts a voltage range of 85 VAC to 305
VAC and the output provides a regulated 750-mA current source to drive the LEDs.
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Figure 16. Reference Design 1: 25-W PFC Flyback Converter
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THEORY OF OPERATION
Transition Mode Operation
When the primary MOSFET switch is turned on, the drain current ramps from zero to a peak value determined by
the current reference generator output, which is the combination of the EAOUT pin voltage and the AC line
voltage waveform applied to the VINS pin. The EAOUT pin sets the power level to be transferred to the
secondary over the half sinewave cycle, and the current reference generator forces the peak switch current to
track the input line voltage to improve the power factor.
When the main switch is turned off, the peak current in the flyback inductor is transferred to the secondary side
and flows through the output diode to the output capacitors. This current drops to zero at the rate determined by
the output winding inductance and the output capacitor voltage. When the output current reaches zero, the diode
stops conducting, and all of the output windings and the drain of the MOSFET ring down towards ground. This
ringing is detected on the primary side by the TZE pin of the UCC28810 as it rings below approximately 1.4 V on
the bias winding. This triggers the next switch-on pulse to start very near the valley of the ringing waveform on
the drain of the FET, which lowers the switching losses due to COSS and reduces EMI generated by the turn on
of the FET
Input Filter Damping Network
Offline flyback converters typically need common mode and differential mode input EMI filters to meet EMI
specifications. When a triac dimmer is used with a typical L-C EMI filter, the sharp turn on edge that is generated
by the triac phase control causes the LC filter to ring back and set up an oscillation between the triac and the L-C
filter. For this reason, the differential part of the filter is damped with a R-L network across the inductor. This can
also be accomplished with an R-C damping network across the capacitor. L3 and R5 are the damping
components in the schematic shown in Figure 17.
+
Figure 17. Input Filter Damping Network
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High Voltage Startup Circuit
In LED lighting applications it is important that the light source starts quickly after the input power is switched on.
In the circuit shown in Figure 18, the FET Q1 is turned on at a rate determined by R2 plus R3 and C4. The
source follows the gate as it rises. When the source reaches approximately 18.7 V, Q3 prevents the source from
increasing, and the UCC28810 starts. When the supply begins to deliver power to the output, VBIAS is higher than
12.7 V, and Q2 lowers the gate voltage of Q1 to turn off the startup current path and improve efficiency. For
single range input supplies, or supplies that can start more slowly, R4, R8, and D9 can be populated to start the
supply. However, the power dissipation in normal operation is much higher and reduces the efficiency.
Figure 18. High-Voltage Startup Circuit
Primary-Side Soft Start
The circuit shown in Figure 19 provides an open-loop soft-start that allows the EAOUT pin to slowly rise on the
primary side until the secondary-side error amplifier and soft-start function can take over control of the power
stage.
When VVDD is applied to the device, C20 is slowly charged to one-half of the voltage on the VDD pin and holds
the EAOUT pin to the voltage on C20 plus the VBE of Q6. As the voltage on C20 slowly rises, the EAOUT pin
tracks it until the voltage on C20 is above the normal operating point of the EAOUT pin. At some point, the
secondary-side error amplifier takes control of the EAOUT pin as it also has a slowly ramping reference that
provides a closed-loop soft start.
Figure 19. Primary-Side Soft Start
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Primary-Side Bias Regulator
The bias for the UCC28810 device is provided by a winding on the flyback inductor that is well coupled to the
output winding. When the LED string voltage varies due to dimming or different configurations of LED strings, a
primary-side bias regulator formed by D15, R18, and Q4 is needed to limit the range of voltage that is applied to
the UCC28810. If dimming is not used, and the LED string forward voltage is well known, then the bias regulator
can be removed and R14 can be populated to connect the winding voltage directly to the input supply of the
device.
+
Figure 20. Primary Side Bias Regulator
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Leading Edge Blanking Circuit on the TZE Pin
At startup, the output voltage reflected to the bias winding is well below the 1.7-V threshold that allows the next
pulse to be triggered by TZE transitioning below 1.4 V. Leakage inductance can occur between the windings
causing a leading edge spike on the TZE pin that could potentially trigger the TZE threshold and start the next
pulse before the output winding current has reached 0 A. If this happens to several pulses in a row, the primary
current continues to increase cycle-by-cycle until the transformer saturates and the MOSFET passes it's safe
operating area and is destroyed. The leading edge blanking circuit shown in Figure 21, consists of a charge
pump, level shift, and timed blanking pulse. When the GDRV output to the MOSFET gate switches high, C19 is
discharged to VDD through D18. When the GDRV output transitions low, the base of Q8 is pulled down, and a
timer consisting of C19 and R31 is started.
For the time allowed, current set by R29 is fed through Q8 to the base of Q7, which pulls the TZE pin to GND.
Because the TZE pin sources current at approximately 0.5 V, a 100-Ω resistor, R28, is used to limit the current
and to allow C18 to be pulled below the TZE clamp by saturating Q7. When the time expires (approximately 1 µs
in the schematic shown in Figure 21) C18 is charged by R27 to the bias winding voltage. When this voltage
charges above 1.7 V, the PWM latch is ready to be set by the TZE pin falling below 1.4 V, and the leakage
inductance spike has been effectively blanked. When the pulse width is very small, it is possible that the time set
by the blanking circuit is longer than the secondary conduction time. When this happens, the next oscillation of
the winding is detected and the valley causes the main switch to fire. If no falling edge is detected, or the TZE pin
never rises above 1.7 V, then a 400-µs timer triggers a new pulse.
Figure 21. Leading Edge Blanking Circuit on TZE
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Secondary Bias Regulator
Normally, only D11 is needed for a secondary bias supply to charge the bias capacitor, C9, during the switch-on
time, based on the turns ratio between the output and bias winding. U2 provides a stable 5-V bias for the
secondary-side circuitry. For this application, D12, D13, D14 are added to provide a copy of the input voltage on
the secondary side during the switch on time. This input waveform is divided down and filtered to remove the
switching frequency waveform by R22, R25, and C17. The signal is then offset by R23 and fed into a
comparator, U5, shown in Figure 23, to detect triac dimming and adjust the feedback loop.
+
FB/NC
GND
NC
OUT
IN
Figure 22. Secondary Bias Regulator Schematic
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Triac Dimming Detection Circuit
The comparator U5 compares the copied input voltage waveform to a fixed threshold, and emits a positive pulse
any time the input waveform is detected to be below the threshold. This results in a small pulse at every zero
crossing in normal operation. When a triac dimmer is used, the pulse width matches the triac dimmer off-time.
This pulse sums in to the current-sense error amplifier and reduces the current regulated in the string
proportional to the off time of the triac. The programmable delay supervisory component, U6, blanks the dimming
at startup and allows the converter to start properly.
VDD
SNS
CT
RST
GND
MR
Figure 23. Triac Dimming Detection Circuit
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Current Error Amplifier, Soft-Start, and Voltage Limit Amplifier
Component U4A, shown in Figure 24, fulfills the function of current error amplifier in this application.. A fixed
threshold is set by R39 and R44 and the current on the sense resistor, as represented by the signal from the
triac dimmer detection circuit, is compared to this voltage by U4A. R47 sums in the PWM dimming signal from
the triac dimming comparator. The voltage divider formed by R37 and R48 provides a maximum output of 2.5 V,
and the transistor Q9 reduces the voltage at the non-inverting input of the TLV272 to regulate the current in the
LED string.
When the supply is starting up, C30 and C31 provide a soft start set by the divider resistance and capacitance
value. After the primary soft start charges up, this secondary closed-loop soft start takes control and prevents
overshoot of the supply at startup. The soft-start time provided by the secondary soft start should be longer than
the time it takes for the power stage to fully charge the output capacitors, so that overshoot does not occur.
The second comparator of the TLV272 component, shown as U4B in Figure 24, provides a voltage limit.
Because the voltage at the non-inverting input of the TLV272 cannot go higher than 2.5 V, U4B can provide an
effective maximum voltage limit by increasing the LED current in the optocoupler when the voltage is moving
through a range determined by R35, R38, and R42. The gain is set by R45, and C27 ensures stability on the
amplifier. The voltage limit amplifier is not an integrator, it has a fixed gain. Two integrators in series would cause
stability issues due to phase shift. R41 is provided as a provision for disconnecting the current error amplifier and
regulating output voltage if desired. R49 and Q9 could be depopulated, and R41 and C27 could be changed to
make a voltage error amplifier that is an integrator.
Figure 24. Current Error Amplifier, Soft-Start, and Voltage Limit Amplifier
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REFERENCE DESIGN 2
The PR788, shown in Figure 26 is a 100-W offline AC-to-DC LED current driver with power factor correction.
This design is a two stage converter design with a universal input boost follower PFC stage providing a 240-V to
400-V DC output and a low-side buck stage providing the current source to power the LEDs. This converter was
designed to support up to 30 high-brightness LEDs in series with up to 900-mA average current. The design
incorporates an interface for microprocessor control to allow for shutdown into a low power mode (< 0.5 W) and
PWM dimming of the LEDs.
PFC Stage
The PFC stage is a critical conduction mode boost converter with a boost follower feature implemented. The
boost follower is set to provide a DC output of 240 VDC to 400 VDC. The lower DC output at low input voltage
results in improved efficiency at low-line conditions. The minimum regulation point was set at 240 V to allow the
design to be scaled to power up to 50 LEDs in series.
The critical conduction mode (CRM) of operation offers advantages regarding losses over continuous conduction
mode. In CRM operation, since the inductor current reaches zero just before the beginning of the next cycle, the
boost diode reverse recovery loss is eliminated. Switching losses in the MOSFET are reduced as well by
programming a small delay after the inductor current reaches 0 A until the turn on of the MOSFET on the next
cycle. The voltage across the boost inductor begins discontinuous mode self oscillation which reduces the
MOSFET drain voltage at turn on, this delay is optimized to occur at the valley of the first self oscillation cycle.
In the PFC boost implementation, the controller programs the peak inductor current to twice the value of the
desired average line current. The current reference generator uses the VINS input and the EAOUT input to
program the peak current of the boost inductor. The VINS input is a divided sample of the rectified AC input
voltage which is determined by R9 and the sum of (R2 + R5), as shown in Figure 26.
The C6 capacitor is used for high frequency bypass and should not affect the line frequency signal on VINS. The
minimum boost output voltage is determined by the feedback divider consisting of R11 and (R13 + R15)
connected to the VSENSE pin. The boost follower circuit is hown in Figure 25.The boost follower function is
accomplished by Q1 sinking current through the high side of the feedback divider (R13 + R15). The AC input
rectified voltage is filtered and divided by R1, R3, R4, and C3. Ideally the filter minimizes the line frequency ripple
and generates a DC sample of the RMS input voltage. The ratio of R4 and (R1 + R3) determines the line voltage
which Q1 begins increasing the output by sinking current thru R13 and R15. R7 is determined by
1. determining the current through R13 and R15 that provides the desired increase in the boost output
2. determine the voltage across R4 at high line
V
- V
BE
R4
R7 =
I
R15
(1)
.
22
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VAC Input
VSENSE VDD
EAOUT GDRV
VINS
GND
TZE
ISENSE
Figure 25. Boost Follower Circuit
The voltage error amplifier compensation network is R10, C4 and C7 connected from EAOUT to GND. The goal
is to provide a loop crossover frequency at 1/10 input line frequency (10 Hz) with 45° phase margin.
The current sense resistor (R21) is determined by the following equation which is based on peak inductor current
at low line, 1.7 V ISENSE threshold, and 20% margin.
1.7V
R21@
POUT ´ 2´ 2 ´1.2
h´ V
IN min
(
)
(2)
The boost inductor value can be determined based on the desired minimum operating frequency which occurs at
the peak of low line input voltage.
2
V
(
-
2 ´ V
´ h´ V
IN min
)
)
)
(
OUT min
(
IN min
(
)
)
(
)
L2 @
2´ fS ´ VOUT min ´POUT
(
(3)
.
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Figure 26. PR788 Reference Design Schematic
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Low-Side Buck Stage
The LED current is provided by a low-side buck converter operating in critical conduction mode, shown in
Figure 29. The buck controller is programmed to provide a peak current of two times (2 ×) the maximum average
load current of 0.9 A (nom). The critical conduction mode allows the current to reach 0 A before beginning the
next cycle. This method provides high-efficiency due to minimized voltage on the MOSFET drain at turn on.
Cycle-by-cycle current control to the LEDs is also a benefit of critical conduction mode. The average current of
the buck driver is controlled via the PWM input (J9, Pin 3).
The UCC28811 is configured to operate in peak current limit mode with the ability to shutdown and PWM control
the buck converter with the enable function on the VSENSE pin.
The voltage divider formed by R27 and R28 from the 5.1-V zener diode (D9) provides approx 2 V to VSENSE
which is below the internal reference and above the enable threshold. R29 and R30 is a divider which biases
VINS at approx 3 V.
The saturated EAOUT and VINS saturates the current reference generator so the UCC28811 VDRV termination
is determined by 1.7 V on ISENSE. RSENSE (R36 + R38) is determined by the current sense threshold and 2
times the desired average LED current
The minimum operating frequency of a given inductor value can be determined by summing the on and off time
of the buck switch to achieve the desired peak-to-peak current.
1
f
@
SW min
(
)
æ
ç
è
ö
÷
ø
æ
ç
è
ö
÷
ø
L ´I
L ´I
PK
PK
+
V
- V
V
OUT
IN
OUT
(4)
R40 and R48 provide a small current from LED+ into the ISENSE filter to offset the change in peak current due
to the propagation delay of the ISENSE comparator. The change in di/dt from minimum to maximum VLED+ is
determined. The delta in di/dt results in a ΔV across RSENSE (R36 + R38). R40 and 48 are sized to match this ΔV
across (R36 + R37 + R38) with the current developed by VLED+(max)–VLED+(min)
.
Overvoltage protection is provided to protect against open circuit loads, shown in Figure 27. The circuit provides
detection of voltage between LED+ and LED– without a current path from LED- to ground in normal operation.
The trigger voltage is determined by the total zener voltage of D15 and D19, (150 V) in this example. Once the
zener breakdown is exceeded, the current through R43 will forward bias the VBE of Q6. The collector voltage of
Q6 is divided down with R44 and R42 and summed into the buck shutdown through D14.
A undervoltage lockout circuit is recommended for low-side buck LED current sources operating at output
voltages over 115 V. A simple, effective UVLO circuit is shown in Figure 28. When the 2N2222 transistor is off,
the collector is pulled high which disables the buck convertor through the common shutdown path . When the
total zener voltage is exceeded, the 2N2222 is turned on enabling the buck converter. The UVLO enable voltage
should be selected to be between the highest anticipated buck output and the minimum output voltage of the
PFC boost follower.
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Figure 27. Low-Side Buck OV Protection Circuit
Figure 28. Low-Side Buck UVLO Circuit
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Figure 29. Low-Side Buck Converter Operating in CCM
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PACKAGE MATERIALS INFORMATION
www.ti.com
6-Nov-2008
TAPE AND REEL INFORMATION
*All dimensions are nominal
Device
Package Package Pins
Type Drawing
SPQ
Reel
Reel
A0 (mm)
B0 (mm)
K0 (mm)
P1
W
Pin1
Diameter Width
(mm) W1 (mm)
(mm) (mm) Quadrant
UCC28810DR
UCC28811DR
SOIC
SOIC
D
D
8
8
2500
2500
330.0
330.0
12.4
12.4
6.4
6.4
5.2
5.2
2.1
2.1
8.0
8.0
12.0
12.0
Q1
Q1
Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION
www.ti.com
6-Nov-2008
*All dimensions are nominal
Device
Package Type Package Drawing Pins
SPQ
Length (mm) Width (mm) Height (mm)
UCC28810DR
UCC28811DR
SOIC
SOIC
D
D
8
8
2500
2500
340.5
340.5
338.1
338.1
20.6
20.6
Pack Materials-Page 2
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UCC28810DRG4 CAD模型
原理图符号
PCB 封装图
UCC28810DRG4 相关器件
型号 | 制造商 | 描述 | 价格 | 文档 |
UCC28810EVM-002 | TI | A 0.9-A Constant Current Supply with PFC for 100-W LED | 获取价格 |
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UCC28810_11 | TI | LED LIGHTING POWER CONTROLLER | 获取价格 |
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UCC28811 | TI | LED LIGHTING POWER CONTROLLER | 获取价格 |
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UCC28811D | TI | LED LIGHTING POWER CONTROLLER | 获取价格 |
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UCC28811DG4 | TI | 暂无描述 | 获取价格 |
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UCC28811DR | TI | LED LIGHTING POWER CONTROLLER | 获取价格 |
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UCC2881DW-4 | TI | IC 1.5 A SWITCHING CONTROLLER, 100 kHz SWITCHING FREQ-MAX, PDSO16, Switching Regulator or Controller | 获取价格 |
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UCC2881DWTR-4 | TI | 1.5A SWITCHING CONTROLLER, 100kHz SWITCHING FREQ-MAX, PDSO16 | 获取价格 |
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UCC2881J-2 | TI | 1.5A SWITCHING CONTROLLER, 200kHz SWITCHING FREQ-MAX, CDIP16 | 获取价格 |
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UCC2881J-6 | TI | 1.5A SWITCHING CONTROLLER, 400kHz SWITCHING FREQ-MAX, CDIP16 | 获取价格 |
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