Hitec Power Protection bv Training department
Maintenance Overview activitys
Maintenance schedule
The Standard Maintenance Schedule Diesel UPS Installation procedure CP9800.. should be followed.
Preventive Maintenance
Daily walk-around Weekly / Monthly Customer Customer / Distributor/ Hitec Service*
Minor Major Overhaul (5-7 years)
Hitec Service / Distributors* Hitec Service / Distributors* Hitec Service
* Depending on the agreement or contract
50 Years of Continuous Operation
1. Daily walk-around
Diesel engine: Cooling system: Freewheel clutch: Sound level comparison: Clean: UCP / BCP panels:
leakage / temperature ? leakage ? leakage / level ? change ? sand / dust ? alarm on ?
Look, listen, feel and smell
50 Years of Continuous Operation
Example weekly maintenance (logbook)
"NORMAL OPERATION"
Year Unit Control Panel (UCP) Mains Voltage Mains Frequency Generator Voltage V Hz V V V A A A Hz V A kW kvar ok Week
Output Current
L1 L2 L3 L1 L2 L3
Generator Frequency Battery Voltage Trickle Charge Induction Coupling Current Output Load (if applicable) (if applicable) Lamp Test
Filling out the logbook
50 Years of Continuous Operation
Example weekly maintenance
Stieber
Oil filling plug
Oil drain plug
Oil level of the freewheel clutch should be between the two marks when in operation.
50 Years of Continuous Operation
Example weekly maintenance
Checking batteries
and the oil level
50 Years of Continuous Operation
Preventive Maintenance
Daily walk-around Weekly / Monthly Customer / Operator Customer / Operator / Power Partners*
Minor Major Overhaul (5-years)
Hitec Service /Distributors* Hitec Service/ Distributors* Hitec Service
* Depending on the agreement or contract
Electrical panels
Diesel Engine (1)
Note: Specific diesel maintenance should be carried out by a specialist !
Diesel Engine (2)
Induction Coupling
Generator
Free wheel clutch
Note: For the Stieber freewheel clutch only items 5.3, 5.4 and 5.5 are applicable.
Starting System
Cooling system
Fuel System
Reactor and transformers
Rest tests
Carrying out the right maintenance will result in a long life time of the UPS installation
50 Years of Continuous Operation
Hitec Power Protection bv Training department
Preventive Minor and Major Maintenance