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Preventive Maintenance Total Overview

The document discusses maintenance schedules and procedures for diesel UPS installations. It outlines daily walk-around checks, weekly maintenance including checking logbooks and oil levels, and preventative maintenance schedules including minor, major and overhaul maintenance to be performed by customers, distributors or Hitec service depending on agreements. Proper maintenance is emphasized as key to ensuring a long lifetime for UPS installations.
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100% found this document useful (1 vote)
82 views11 pages

Preventive Maintenance Total Overview

The document discusses maintenance schedules and procedures for diesel UPS installations. It outlines daily walk-around checks, weekly maintenance including checking logbooks and oil levels, and preventative maintenance schedules including minor, major and overhaul maintenance to be performed by customers, distributors or Hitec service depending on agreements. Proper maintenance is emphasized as key to ensuring a long lifetime for UPS installations.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Hitec Power Protection bv Training department

Maintenance Overview activitys

Maintenance schedule

The Standard Maintenance Schedule Diesel UPS Installation procedure CP9800.. should be followed.

Preventive Maintenance
Daily walk-around Weekly / Monthly Customer Customer / Distributor/ Hitec Service*

Minor Major Overhaul (5-7 years)

Hitec Service / Distributors* Hitec Service / Distributors* Hitec Service

* Depending on the agreement or contract


50 Years of Continuous Operation

1. Daily walk-around

Diesel engine: Cooling system: Freewheel clutch: Sound level comparison: Clean: UCP / BCP panels:

leakage / temperature ? leakage ? leakage / level ? change ? sand / dust ? alarm on ?

Look, listen, feel and smell

50 Years of Continuous Operation

Example weekly maintenance (logbook)


"NORMAL OPERATION"
Year Unit Control Panel (UCP) Mains Voltage Mains Frequency Generator Voltage V Hz V V V A A A Hz V A kW kvar ok Week

Output Current

L1 L2 L3 L1 L2 L3

Generator Frequency Battery Voltage Trickle Charge Induction Coupling Current Output Load (if applicable) (if applicable) Lamp Test

Filling out the logbook


50 Years of Continuous Operation

Example weekly maintenance


Stieber
Oil filling plug

Oil drain plug

Oil level of the freewheel clutch should be between the two marks when in operation.
50 Years of Continuous Operation

Example weekly maintenance

Checking batteries

and the oil level


50 Years of Continuous Operation

Preventive Maintenance
Daily walk-around Weekly / Monthly Customer / Operator Customer / Operator / Power Partners*

Minor Major Overhaul (5-years)

Hitec Service /Distributors* Hitec Service/ Distributors* Hitec Service

* Depending on the agreement or contract

Electrical panels

Diesel Engine (1)

Note: Specific diesel maintenance should be carried out by a specialist !

Diesel Engine (2)

Induction Coupling

Generator

Free wheel clutch

Note: For the Stieber freewheel clutch only items 5.3, 5.4 and 5.5 are applicable.

Starting System

Cooling system

Fuel System

Reactor and transformers

Rest tests

Carrying out the right maintenance will result in a long life time of the UPS installation

50 Years of Continuous Operation

Hitec Power Protection bv Training department


Preventive Minor and Major Maintenance

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