394 Design of Machine Elements Design of Welded Sons oe 15x10° _ 1337, 1 Na? © Solution: Bending aes, Oo" TT" Tigv7 Th h This problem canbe solved by the following two methods: Resultant ses, cording o mame shear srs theory Method 1 : : rows PSG 113, he ses induced in this type of welding Leafy ,,,(2 toa beer = 2 (BP 66M, oe HE) ool E) goats aD enss . ar 2285 vin? 566.5410 ot 170 = ee! a=) f hx Rx50? i ) ‘Alowable shear ses inthe veld material oe om smokin tress 125 7 j= BBL ste 125 125 actorof fey 16 Method 2: Equating this Teac with the allowable shear stress of 78.125Nhun* mans 2 572.85 7125 =8.6mm Say Sum Ans, Result: ‘The weld siza, = 9mm A manual winch for a sailing ship is shown in fig. 3.5%. The maximum tensile force from the sail during trimming ‘operations is ISKN and ate at a distance of 100mm from the deck plate. A deck plate is welded to the pivot support tem of 50mm diameter as indicated. Determine the required size of filet weld for the support stem to deck plate connection if the allowable shear stress in the weld is 85MPa. Fig. 3.57 ‘The welded joint given ithe problem is subjced to direct shear stress and bending sts Area of weld, A = x Dt= x x 50 x 0.707 x h= 111A mm? P_ 15000 135.5 atin 7 Nm Bonding moment, M, = Px ¢ = 15000 x 100 = 1.5 x 10°N-mm Frow able 32.6 oc PSGDB 11.6 Direct shear stross, t= I weld thickness is considered : (22 orm = PS orth 1388498 Ane My _ 1sx1o _ 1080.54 7,7 Teak Resultant stress, accocding to maximum shear stress theory Bending stress, = 1 2 1 /f10s0.s4 135) _ 356.8 tae tye, eae Eff M8054) 4 (185) 556.8 vie aoa = SEY oY = Sr tis uequetooe sen me 5568 : -SSmum Say Tun Ans. Result: ‘The weld size, h= Tmt3.96. Design of Machine Elemer Bei ees A plate bracket used to support a machine, support plate and a central loading plate, as shown in fig. 3.58. Calculate the necessary size of the fillet weld if the allowable shear stress in the weld is $0MPa. The arrangement should provide a factor of safety of 1.6. assembled using steel angle sections welded to a | orate on supe pate ee ij ston ‘calor Fig. 358 Given data: WY SON MPa FOS = 1.6 To find: Weld size, © Soluion: ‘Tho weld structure given in the problem is subjected to direct shear and bending stresses ‘Area of weld, A= 600 +900 + 50 50-4 50 + 50) x 0.707h A= 1414 om? B_ S0xl0” _ 3536 Direct shear stress, e= Ze ST = SS Bending moment, Ms = P xe 0 x 10 x 1800 = 90 x 10°N-mm L Section modulus, Zp —% » Design of Welded Joins oreo 3.2.7 or PSGDB 11.6 i bed a oon eee wold is considered a fine of unit thickness. Since the structure is oy) 00 ee eee ee weld portion (1, 28.3). Kea | Ret Then the value is multiplied by 2to pot x offal portion Tar" Te hat by= lo, PAUP) + (log * Aah) + (lo, +Aghs) A,= 1x 900 9000? to 0 1 = Snot mm) bd? 1x900° Toy = SL 200 50.75 x 1h vr Bd 50x? Jam fg, = 2S = 4.167 mnt By AIS hy = F—y, =450~450=0 450-0 450m + d= (60.75 x 1084900 C+ (4.187 +50 450%) 4+ (4.167 +80» 450°) 81 x 108 For fill orton ofthe wld stwture Fox =2 = 81 «10° = 162 x 10%mm* 1 Section modulus, Z, © 200 ) y= P8450 thickness of the weld is considered Z = 360004) « 0.707 = 2545208 mn? 4G _ 90x10" 3536. Bendingstes, o9= = og pwn! Resultant stress,3.98 Design of Machine Elements ( blo shear sires, 1= 2 = 3D 4 Sonim” ‘lowable shear stress, ¢= “ESE = FE quating the value of taf the allowable shear stress, 1803 i cf 3s6mm Say donme 50 Result: Weld sizo, h= 4mm 1A fabricated sel bracket frms th suppor fora machine hosting system as shown in fig 3:0 snd const of two boted connections and a welded pate connection. Calculate the required filet weld sie forthe 30mm thick plate o baseplate connection i the allowable shear tet in the weld is 20M 15} (2st) To find: Weld size, h Design of Welded Joints 3.99 © Solution: From table 3.2.4 ar PSGDB 11.3, for this typeof weld 424PL _ 424x250? «280 ae Pol T* Bending stress, = = 28914 vp? OT01P _ O707H25«10" Diret shear stress, r= S77 pets According to maximum shear stress theory, resultant shear stress = 6.8mm say 6.5mm Au. Result: The weld size, b = 6.57 ae aes Apts Stn lng ard 3mm hick is welded aright ane te enor plata by mm fll wld ae shown in fg 46 Catala the manson torque that can be exerted by the plate if the permissible shear stress in weld material is 45N/mu’. Given data: Length of weld, /= 500mm Size of weld, h= 12mm Permissible shear stress, t= 43N/inum? To find: Maximum torque exerted, Mr