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Sample Forms
Contents
AWS Dl.1 Form E-1 (Front) Welding Procedure Specification (WPS) ............................................................................................
Form E-1 (Back) Procedure Qualification Record (PQR)............................................................................................... Form E-3 Welding Procedure Qualification Test Record For Electroslag and Electrogas .............................................. Form E-4 Welder, Welding Operator or Tack Welder Qualification Test Record ........................................................... Form E-7 Report of Radiographic Examination of Welds .............................................................................................. Form E-8 Report of Magnetic Particle Examination of Welds........................................................................................

ASME B31.1 SECTION IX Form E00006 (Front) QW-482 Suggested Format For Welding Procedure Specifications (WPS) ................................ Form E00006 (Back) QW-482 ........................................................................................................................................ Form E00007 (Front) QW-483 Suggested Format for Procedure Qualification Record (PQR) ..................................... Form E00007 (Back) QW-483 ........................................................................................................................................ Form E00008 QW-484 Suggested Format for Manufacturers Record of Welder or Welding Operator Qualification Tests (WPQ) ..............................................................................................................................................

290 291 292 293 294

API 1104
Procedure Specification Form ......................................................................................................................................... 295

AWS QC-1
Certified Welding Inspector Certificate ........................................................................................................................... 296

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WELDING PROCEDURE SPECIFICATION (WPS) Yes 0 PREQUALIFIED QUALIFIED BY TESTING or PROCEDURE QUALIFICATION RECORDS (PQR) Yes 0
Identification# Revision Date Authorized by Type-Manual 0 Machine 0

Company Name Welding Process(es) Supporting PQR No.(s) JOINT DESIGN USED Type: Single Double Weld 0 Backing: Y e s o N o n Backing Material: Root Opening Root Face Dimension Groove Angle: Radius (J-U) Method Back Gouging: Yes 0 No 0

B Y Date Semi-Automatic 0 Automatic 0

POSITION Fillet: Position of Groove: Vertical Progression: Up 0 Down 0 ELECTRICAL CHARACTERISTICS Transfer Mode (GMAW) Current: AC DCEP 0 Other Tungsten Electrode (GTAW) Size: Type: Short-Circuiting0 Globular Spray 0 DCEN 0 Pulsed 0

BASE METALS Material Spec. Type or Grade Thickness: Groove Diameter (Pipe) FILLER METALS AWS SpecificationAWS Classification

Fillet

SHIELDING Flux

TECHNIQUE Stringer or Weave Bead: Multi-pass or Single Pass (per side) Number of Electrodes Electrode Spacing Longitudinal Lateral Angle Contact Tube to Work Distance Peening Interpass Cleaning: POSTWELD HEAT TREATMENT Temp. Time

Gas Composition Electrode-Flux(Class) Flow Rate Gas -~Cup Size

PR EHEAT Preheat Temp., Min. Interpass Temp., Min

Max

Pass or Weld Layer@)

Filler Metals Process Class Diam. Type & Polarity

Current Amps or Wire Feed Speed Volts Travel Speed Joint Details

Form

E-1 (Front)

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Procedure Qualification Record (PQR) # Test Results

TENSILE TEST

GUIDED BEND TEST Specimen No. Type of Bend Result Remarks

VISUAL INSPECTION Appearance Undercut Piping porosity Convexity Test date Witnessed by

Radiographic-ultrasonicexamination RT report no.: Result UT report no.: Result FILLET WELD TEST RESULTS Minimum size multiple pass Maximum size single pass Macroetch Macroetch 1. ___ 3. 1. 3. 2. 2.
~

Other Tests

All-weld-metal tension test Tensile strength, psi Yield pointstrength, psi Elongation in 2 in., % Laboratory test no.

Welders name Tests conducted by

Clock no.

Stamp no. Laboratory

Test number Per We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirementsof section 4 of AWS D1.1, ( ) Structural Welding Code-Steel.
(year)

Signed Manufacturer or Contractor BY Title Date

Form E-1 (Back)

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WPS QUALIFICATION TEST RECORD FOR ELECTROSLAG AND ELECTROGAS WELDING

PROCEDURE SPECIFICATION
Material specification Welding process Position of welding Filler metal specification Filler metal classification Filler metal Flux ~ _ _ _ Shielding gas Flow rate Gas dew point Thickness range this test qualifies Single or multiple pass Single or multiple arc Welding current Preheat temperature Postheat temperature Welders name Tensile strength, psi

TEST RESULTS Reduced-section tensile test I.

2.

All-weld-metal tension test

Tensile strength, psi Yield pointstrength, psi Elongation in 2 in., %

Side-bend tests
1.

3.
4.

2.

Radiographic-ultrasonicexamination RT report no.

UT report no.

VISUAL INSPECTION (Table 6.1, Cyclically loaded limitations)

AppearanceUndercut Piping porosity Test date Witnessed by-

Impact tests
Size of specimen Ft-lb: 1. 2. 5. 6. High Laboratory test no.
~ ~

Test temp 3. ____ 4. Avg. Low

Welding Current Amperes Guide tube flux Guide tube composition Guide tube diameter Vertical rise speed Traverse length Traverse speed Dwell Type of molding shoe We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of section 4 of AWS D I . I , ( ) Structural Welding Code-Steel. (year) Procedure no. Revision no.Form E-3

Volts

Joint Detail

Manufacturer or contractor Authorized by Date

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Welding Procedure Specification No.

Rev Record Actual Values Used in Qualification

Date Qualification Range

Variables Processnype [Table 4.10, Item (I)] Electrode (single or multiple) [Table 4.1 O, Item (8)] Current/Polarity Position [Table 4.10, Item (4)] Weld Progression [Table 4.10, Item (6)] Backing (YES or NO) [Table 4.10, Item (7)] MateriaKpec. Base Metal Thickness: (Plate) Groove Fillet Thickness: (Pipehube) Groove Fillet Diameter: (Pipe) Groove Fillet Filler Metal [Table 4.10, Item (3)] Spec. No. Class F-No. [Table 4.10, Item (2)] Gas/Flux Type [Table 4.1 O, Item (3)] Other to

Type

Result
I
I

Type

Result

Fillet Test Results (4.30.2.3 and 4.30.4.1) Appearance Fillet Size Fracture Test Root Penetration Macroetch (Describe the location, nature, and size of any crack or tearing of the specimen.)

Inspected by Organization Film Identification Number

Test Number Date Film Identification Number

I

Results

Remarks
I

Results

Remarks

Il
Interpreted by Organization

lI
Test Number Date

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirementsof section 4 of AWS D I . I , ( ) Structural Welding Code-Steel.
(Year)

Manufacturer or Contractor Form E-4

Authorized By Date

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eiai 0784265 0518740 739

REPORT OF RADIOGRAPHIC EXAMINATION OF WELDS

Project Quality requirements-section no. Reported to.

WELD LOCATION AND IDENTIFICATION SKETCH

Technique Source Film to source Exposure time Screens Film type
(Describe length, width, and thickness of all joints radiographed)
Weld identification

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in ) Structural Welding Code-Steel. accordance with the requirementsof AWS D I .I, (
(year)

Radiographer(s) Interpreter Test date

Form E-7

Manufacturer or contractor Authorized by Date

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REPORT OF MAGNETIC-PARTICLE EXAMINATION OF WELDS

Project Quality requirements-Section No. Reported to

WELD LOCATION AND IDENTIFICATIONSKETCH

Quantity:

Total Accepted:

Total Rejected:

Weld identification

PRE-EXAMINATION Surface Preparation: EQUIPMENT Instrument Make: METHOD OF INSPECTION Dry 0Wet How Media Applied: Residual Continuous AC DC Prods Yoke Direction for Field: 0Circular

Model:

s. No.:
Fluorescent

0Visible
True-Continuous

0 0

CI

0Half-Wave 0Cable Wrap 0Other 0Longitudinal

Strength of Field: (Ampere turns, field density, magnetizing force, number, and duration of force application.) POST EXAMINATION Demagnetizing Technique (if required): Cleaning (if required): Marking Method:

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared and tested in accordance with the requirementsof AWS D1.1, ( ) Structural Welding Code-Steel. (year) Inspector Level Test Date Form E-8 Manufacturer or Contractor Authorized By Date

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QW-482 SUGGESTED FORMAT FOR WELDING PROCEDURE SPECIFICATIONS (WPS) (See QW-200.1, Section IX, ASME Boiler and PressureVessel Code)
Company Name Welding Procedure SpecificationNo. Revision No. Welding Process(es) JOINTS (QW-402) Joint Design Backing (Yes) Backing Material (Type) Metal
(No)

By: Date Date Typeis) (Automatic, Manual, Machine, or Semi-Auto.) Details Supporting PQR No&)

nNonfusing Metal
nother

(Refer to both backing and retainers.)

0 Nonmetallic

Sketches, Production Drawings, Weld Symbols or Written Description should show the general arrangement of the parts to be welded. Where applicable, the root spacing and the details of the weld groove may be speciiied. (At the option of the Mfgr., sketches may be attached to illustratejoint design, weld layers and bead sequence, e.g. for notch toughness procedures, for multiple process procedures, etc.)

'BASE METALS (QW-403) P-No. Group No.

to P-NO.

Group No.

OR
Specification type and grade to Specificationtype and grade

OR
Cheni. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal: Groove Pipe Dia. Range: Groove

Fillet Fillet

*FILLER METALS (QW-404) Spec. No. (SFA) AWS No. (Class) F-No. A-NO. Size of Filler Metals Weld Metal Thickness Range: Groove Electrode-Flux (Class) Flux'rrade Name Consumable Insert Other

" Each base metal-filler metal combination should be recorded individually.

This form (E00006) may be obtained from lhe Order Dept., ASME, 22 Law Drive. Box 2300, FaWield, NJ 07007-2300

(Source ASME B31.1, SEC IX)

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QW-482 (Back)
'OSITIONS (QW-405) Position(s) of Groove Welding Progression: Up Position(s) of Fillet 'REHEAT (QW-406) Preheat Temp. Min. InterpassTemp. Max. Preheat Maintenance (Continuous or special heating where applicable should be recorded.: Shielding Trailing Backing Down

WPS No.

Rev.

POSTWELD HEAT TREATMENT (QW-407) Temperature Range Time Range GAS (QW-408) Percent Composition Gas(es) (Mixture) Flow Rate

ELECTRICAL CHARACTERISTICS 9QW-409) Current AC or DC Polarity Amps (Range) Volts (Range) (Amps and volts range should be recorded for each electrode size, position, and thickness, etc. This information may be listed in a tabular form similiar to that shown below.) Tunsten Electrode Size and Type (Pure Tungsten, 2% Thoriated, etc.) Mode of MetalTransfer for GMAW (Spray arc, short circuiting arc, etc.) Electrode Wire feed speed range TECHNIQUE (QW-410) String or Weave Bead Orfice or Gas Cup Size Initial and InterpassCleaning (Brushing,Grinding, etc.) Method o Back Gouging f
_____ ____ ~_____

Contact Tube to Work Distance Multiple or Single Pass (per side) Multiple of Single Electrodes Travel Speed (Range) Peening Other

Filler Metal

Current Travel Speed Range

Class

Dia.

Polar.

Range

Volt Range

Other (e.g., Remarks, Comments, Hot Wire Addition, Technique, Torch Angle, etc.)

(Source ACME 831.1, SEC IX)

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QW-483 SUGGESTED FORMAT FOR PROCEDURE QUALIFICATION RECORD (pqr) (See QW-200.2, Section IX, ASME Boiler and PressureVessel Code) Record Actual Conditions Used to Weld Test Coupon.
Company Name Procedure QualificationRecord No. WPS No. . Welding Process(es) Types (Manual, Automatic, Semi-Auto.) JOINTS (QW-402)

Date

(For - (QW-403) - combination qualifications, the deposited weld meta BASE METALS Material Spec. Type or Grade P-NO. Thickness of Test Coupon Diameter of Test Coupon Other

to P-NO.

f Groove Design o Test Coupon iickness shall be recorded for each filler metal or proccss used.) POSTWELD HEAT TREATMENT (OW-407) Temperature Time Other

GAS (QW-408) Gas(es) Shielding Trailing Backing ELECTRICAL CHARACTERISTICS (QW-409) Polarity Amps Tungsten Electrode Size Other Percent Composition (Mixture) Flow Rate

FILLER MEiTALS (QW-404) CFA Specification

Filler Metal F-No. ulleid Metal Analysis A-No. Size of Filler Metal 3ther

Volts

aeld Metal Thickness 'OSITION (QW-405) 'osition of Groove Neld Progression (Uphill, Downhill)

I
TECHNIQUE (QW-410) Travel speed String or Weave Bead Oscillation Multipass or Single Pass (per side) Single or Multiple Electrodes Other

'REHEAT (QW-406) 'reheat Teinp. nterpass Temp. Xher

This form (E00007) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300,Fairfield, NJ 07007-2300

(Source ASME 831.i, IX) SEC

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QW-483 (Back)
TerisileTest (QW-150)
Ultimate Total Load Ib

PQR No.
Ultimate Unit Stress psi Type of Failure i Location

Specification

No.

Width

Thickness

Area

Guided-Bend Tests (QW-160)

Type and Figure No.

I
I

1
Specimen Notch Location Notch Twe Test Temp.

Impact Values

Lateral Exp. %Shear

Drop Weight

No.

Mils

Break

I No Break

Fillet-Weld Test (QW-180

Result - Satisfactory: Yes Macro - Results No Penetration into Parent Metal: Yes No

Other Tests
Type of Test Deposit Analysis Other

Stamp No. Welder's Name Clock No. Tests Conducted by: Laboratory Test No. We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the f requirements o Section IX of the ASME Code. Manufacturer Date B Y (Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)

(Source ASME 631.1, SEC IX)

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QW-484 SUGGESTED FORMAT FOR MANUFACTURER'S RECORD OF WELDER OR WELDING OPERATOR QUALIFICATIONTESTS (WPQ) See QW-301, Section IX, ASME Boiler and Pressure Vessel Code

Welder's name

Clock number Type

Stamp no.

Welding process(es) used Identification of WPS followed by welder during welding of test coupon Base materia@) welded

Thickness

Manuall or Semiautomatic Variables for Each Process (QW-350)

Backing (metal, weld metal, welded from both sides, flux etc.) (QW-402) ASME P-NO. to ASME P-No. (QW-404

Actual Values

Range Qualified

) Plate (

) Pipe (enter diameter, if pipe)

Classification (QW-404)

Filler metal specification (SFA): Filler Metal F-No. Consumable insert for GTAW or PAW Weld deposit thickness for each welding process Welding position ( l G , 5G, etc.) (OW-405) Progression (uphill/downhill)

Backing gas for GTAW, PAW, GMAW; fuel gas for OFW (QW-408) GMAW transfer mode (QW-409) GTAW welding current type/poiarity

Machine Welding Variables for the Process Used (QW-360)

Directhemote visual control Automatic voltage control (GTAW) Autornatic joint tracking Welding position ( l G , 5G, etc.) Consumable insert Backing (metal, weld metal, welded from both sides, flux, etc.)

Actual Values

Range Qualified

Guided BendTest Results

Guided Bend Test Type
( ) QW-462.2 (Side) Results ( ) QW-462.3(a)(Trans.R & F) Type ( ) QW-462.3(b) (Long, R & F) Results

Visual examination results (QW-302.4) Radiographic test results (QW-304 and Qw-305) (For alternative qualification of groove welds by radiography) Fillet Weld - Fracture test Length and percent of defects Macro test fusion Fillet leg size in. x in. Concavity/covexity Welding test conducted by Mechanical tests conducted by We certify that the statements in this record are correct and that the test coupons were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code. Organization Date B Y This form (E00008) may be obtained from the Order Dept., ASME, 22 Law Drive, Box 2300, Fairiield NJ 07007-2300 in. in.

(Source ASME 831.1, SEC IX)

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eference: API Standard 1104.2.2

PROCEDURE SPECIFICATION NO.

Ir ocess aterial iameter and wall thickness )int design Iler metal and no. of beads lecirical or flame characteristics >sition irection o welding f o. of welders me lapse between passes (pe and removal of lineup clamp leaning andlor grinding reheat stress relief hielding gas and flow rate hielding flux peed of travel ketches and tabulations attaches ested ,pproved ,dopted Welder Welding supervisor Chief engineer Welding of Pipe and Fittings

/-

-1

p 1/16 in. (1 5 9 mm)

1/32-1116 in. (0.79-1 5 9

mm)

Approximately 1/16 in. (1.59

mm)

+I '1-

1/16 i 1/32 in. (1.59 i 0.79

mm)

Standard V-Bevel Butt Joint

Approximately 1/8 in. (3.17 mm)

Sequenceof Beads

NOTE: Dimensions are for reference only.

ELECTRODE SIZE AND NUMBER OF BEADS
Electrode Bead Number Size and Type Voltage Amperage and Polarity Speed

I
I

I
I

I
I

I
l
(SourceAPI Standard 1104)

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0784265 0538948 T2T

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