Sensor
Chapter
Overview of Sensor
1. What is a sensor?
A sensor is a device to detect changes in the environment such as energy, heat, light, magnet, supersonic, etc. and convert them to electric signals.
Change in the external environment
Detect/convert
Output signal/data
SENSOR
Heat Temperature Changed
Light
Light volume changed
Instruct machine to do fixed operation by signal Electro Magnetism Magnetic field changed Display data in the indicator
Alcohol
Alcohol is included
Drainag e
Heavy oil included
Sensor (1) Applications
Disaster Environment
Pollution Air monitor Water quality Telemeter
Chapter
Traffic
Security Alarm for invader/ destruction
Disaster measures vibration sensor Gas/Smoke detector
Weather robot/ satellite/buoy
Traffic Traffic control system New traffic system Auto train control device
Automobile Electronic fuel jet Exhaustion control Anti-collision
Medical
Bio measurement Supersonic diagnosis device Patient monitor device
Industry
Housing/home
Agriculture/Fishery
Production automation Automation Chemical plant
Electric home appliances Microwave oven Auto washing machine Electric blanket
Life Air-conditioner Color TV VCR
Food Refrigerated food transparent Hydroponics Fish Farming
SENSOR
Visual (Eye) Smell (Nose) Taste (Mouth) Touch (Skin) Auditory (Ear)
(2)
Sensor and human 5 senses
5 Senses Environment changes Light/ shade/ size/ shape/ change/ far/ near/ color Pressure/ temperature/ pain/ itch/ contact Sensor TV Camera Photo-electric sensor Thermometer Proximity sensor SW, Vibration sensor Sugar measurer Others Ultraviolet rays Infrared rays Electro magnetic waves Static
Visual
Touch
Taste
Sweet/ hot/ sour/ bitter/salty Air vibration/ loudness of sound/ high/ low/tone Chemical composition of gas
Auditory
Microphone Supersonic sensor Alcohol/ gas detector
Supersonic waves
Smell
Sensor
Chapter
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Sensor 2. Control Sensor?
Chapter
A sensor as a control component is to capture correctly and speedy data of an environment where a machine is installed and data of products that are being processed, and then convert those data to controllable electric signals or information that human can easily confirm.
(1)
Role of sensor in automation
Flow of control
PC
Signal transmission line
Product
Input
Sensor
Sensor detects product
Signal transmission line
Control
PC
Signal transmission line
PC receives the signal that product is coming and judges that conveyor has to be stopped
Output
Conveyor
Conveyor stops
Sensor Application in Factory <Pudding Production Process>
Chapter
Limit switch (upper & lower limit) Mold goes up & down and stops when it touches Limit switch
Level switch (surface level of liquid) It detects the amount of hopper, and add the necessary amount when lower than required
Photo-electric sensor (marking detection) It detects registered marking and adjusts positions of cup and printing.
Date Stamper Filter No.1 Heater Filter No.2 Marking Adjuster Sealing
Separator
Scrap Cutter
Mold
Photo-electric sensor (Existence of film) It detects the amount of film left
Pudding
Photo-electric sensor (Position Cup) It detects the edge of a cup and send a signal of Go Filling.
Proximity Switch (Existence of contents) It detects the contents thru a cup.
Sensor (2) Type of sensor
Intermediary Power Machine Fluid Visible Light Infrared Rays Magnetic Field Electro Field Electric current Heat Sound Micro Switch (M/S) Pressure Sensor Photo Electric Light Rotary Encoder Displacement Electro Magnetism Electric Heat Supersonic Proximity Switch Capacitance Electric conductor level switch Thermometer Supersonic (proximity) switch Type of Sensor
Chapter
Energy used
Limit Switch (L/S)
Photo Micro Sensor Visual recognition device Measurement Sensor Linear Proximity Switch Touch Sensor
(3)
Use of sensor <basic function>
Used Function Detect existence of certain object in a specific area Detect position in a specific point Differentiate length/size/shape/color by several criteria Judge dimension/size/shape/color/shade etc/ according to inspection standard
Existence Positioning Classification Inspection
(4)
Sensor Output ON/OFF Output is ON or OFF when input value exceeds the value set (it may be Called High/Low, 1/0) Sensor input which changes itself continuously is output as digital value such as BCD/BIN. Sensor input which changes itself continuously is output as consecutive value of voltage/electric current.
Digital
Analog
Select suitable sensor for your needs Clarify Install the sensor properly Object Real signal Correctly Place Establish inspection logic Purpose Implement in a good condition
Sensor
Chapter
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