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SMPJ SM

METTLER-TOLEDO Electronic precision scales SM / PJ serie. Service manual contains instructions for the service engineer. Exploded view diagrams serve as an assembly and orientation aid.

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Norberto Martinez

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0% found this document useful (0 votes)

1K views86 pages

SMPJ SM

METTLER-TOLEDO Electronic precision scales SM / PJ serie. Service manual contains instructions for the service engineer. Exploded view diagrams serve as an assembly and orientation aid.

Uploaded by

Norberto Martinez

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 86

LAB MARKETING SUPPORT

Address Mettler-Toledo GmbH, Postfach LAB-300, CH-8606 Greifensee

Telephone 01-944 36 36
Telefax 01-944 31 90

METTLER

TOLEDO

Service manual
METTLER-TOLEDO
Electronic precision scales
SM/PJ serie

Current status of the service manual, see section E

SM3000 / SM6000
SM12 / SM15 / SM15000
SM1220 DeltaRange
SM1520 DeltaRange
SM-AF / SM-AL
PJ12 / PJ15
PJ1220 DeltaRange

*P702434*
Mettler-Toledo GmbH 1998

ME-702434A Printed in Switzerland 9911/8.12

Edition: February 1992

Leere Seite

Spare parts

Exploded view diagrams

Spare parts lists
Packings
Tools

Checking

Checklists
ServicePacs

Troubleshooting

Troubleshooting
Error messages
Checking voltages

Repairs and adjustment

Repairs
Settings
Adjustment

Service bulletins

Supplements

Data section

Customized configuration
Technical data and adjustment tolerances
Special types and certified scales
Component diagrams and schemes

Leere Seite

General

Organization of the service manual

The service manual contains instructions for the service engineer.
To facilitate your search for a particular topic, the binder is divided into different parts (sections).
The first page of each part comprises a table of contents.
The top of each page carries the designation of the appropriate subsection and part.
The page numbering of each part always starts with 1.

Update of summer 1990

In addition to changes in the design and improvements in the software, the following new simple applications
have been introduced:
Net total scale with NetEasy-M program cassette.
Statistics scale with StatEasy-M program cassette.
Counting scale with CountEasy-M. program cassette

How to use this documentation efficiently

Exploded view diagrams
The exploded view diagrams serve as an assembly and orientation aid as well as to determine the spare part
numbers.
Spare parts lists
Spare parts must be ordered using the information given in the spare parts list. The spare parts list specifies the
order numbers of the parts itemized in the exploded view diagram.

Service manual ME-702434A

11/91

Spare parts

Contents

Page

Exploded view diagrams

...........................................................................................................

1.1

Item numbers and order numbers ................................................................................................

1.2

Overview of SM/PJ series ............................................................................................................

1.3

Exploded view diagram SM/PJ scales ........................................................................................

Spare parts lists

.........................................................................................................................

2.1

Spare parts list for SM3000 / SM6000 / SM12 / SM1220 Weighing Platforms ............................

2.2

Spare parts list for SM15 / SM1520 / SM15000 Weighing Platforms ..........................................

2.3

Spare parts list for PJ12 / PJ1220 / PJ15 Weighing Platforms ....................................................

2.4

Spare parts list for weighing terminal and application terminal ....................................................

2.5

Spare parts list for overlays for weighing and application terminal ..............................................

Accessories for SM/PJ scales

..................................................................................................

Tools and working aids

.............................................................................................................

Service manual ME-702434A

02/98

-1-

Leere Seite

Spare parts

Exploded view diagrams

1.1

Item numbers and order numbers

Important!
The update of summer 1990 has resulted in certain changes to the spare parts range.
Please order using the order numbers in this service manual.

Service manual ME-702434A

11/91

-3-

Spare parts

1.2

Overview of SM/PJ series

Although the design of the scales of the SM/PJ series is virtually identical, there are a few mechanical and
electronic differences.

Scale type

SM-F
+
SM3000
SM6000
SM12
SM15
SM15000
SM1220
SM1520

SM-L
+
SM3000
SM6000
SM12
SM15
SM15000
SM1220
SM1520

SM-AF
+
SM3000
SM6000
SM12
SM15
SM15000
SM1220
SM1520

Fluorescent display

yes

Liquid crystal display

yes

RS232C/CL data interface

yes

Opt. 019

Distinguishing
feature

SM-AL
+
SM3000
SM6000
SM12
SM15
SM15000
SM1220
SM1520

PJ-F
+
PJ12
PJ15
PJ1220

GM data interface

yes

Application terminal

accessory

integral

DeltaTrac

yes

Battery operation possible

Option 019 comprises a special PJ program cassette. This controls the I/O interface thus allowing
communication.

Although the GM interface is not intended for the connection of GM instruments, the ServicePac-M keypad
can be attached.

-4-

Service manual ME-702434A

11/99

Spare parts

1.3

Exploded view diagram

SM/PJ scales

15
11c
11e

20
3

11d

16
1
2

18
14

11b
13
22
21
31

11k
33

11g

30
23 included 32 + 33

Service manual ME-702434A

11/99

-5-

Spare parts

Weighing platform
for SM-F/SM-L

32
29
Weighing platform
for PJ

32
29

included 32 + 33

Application terminal
SM-AF/SM-AL
37

35
11h

11i

-6-

Service manual ME-702434A

02/98

Spare parts

Spare parts lists

2.1

Spare parts list for SM3000 / SM6000 / SM12 / SM1220 Weighing Platforms

Spare parts

SM3000

SM6000

SM12

SM1220

Item

Designation

ME-Nr.

Scale board

34482

Weighing system, adjusted

626070

626075

Hanger
Chock
Eccentric

34258
34376

Bottom housing, complete

626069

Top housing, complete

626071

Platform support

34217

Weighing platform

34218

Overload protection

34212

Reference resistor set

(je 1 x 125, 155, 165 )

81829

Calibration resistor set

Set of 73 Stk., 560 1 M/50 ppm
Set of 15 Stk., 3.6 k13 k/15 ppm

41299
47042

Standard program cassette

600274

Small parts set for SM/PJ

b) Cable holders
c) Certification plates
Sealing screw
d) Springs for overload protection
e) Caps for platform support
h) Keys, square, for application terminal
i) Keys, rectangular,
for application terminal
Grounding plate

89416
34289
76274
34273
34223
32910

32909
34208

Service manual ME-702434A

11/99

-7-

Spare parts

SM3000

SM6000

SM12

SM1220

Item

Designation

ME No.

Leveling screw, compl.

600026

Level

70947

Cover for top section

34214

Connector plate

34209

Shorting plug, 2-pin,

for certified scales

89404

Connector cover, bottom

34210

Connector flange

34461

Flange cover

34462

-8-

Service manual ME-702434A

02/98

Spare parts

2.2

Spare parts list for SM15 / SM1520 / SM15000 Weighing Platforms

Spare parts

SM15

SM1520

SM15000

Item

Designation

ME-Nr.

Scale board

34482

Weighing system, adjusted

626075

Hanger
Chock
Eccentric

34258
34376

Bottom housing, complete

626069

Top housing, complete

626071

Platform support

34217

Weighing platform

34218

Overload protection

34212

Reference resistor set

(je 1 x 125, 155, 165 )

81829

Calibration resistor set

Set of 73 Stk., 560 1 M/50 ppm
Set of 15 Stk., 3.6 k13 k/15 ppm

41299
47042

Standard program cassette

600274

Small parts set for SM/PJ

89416
34289
76274
34273
34223
32910

32909
34208

Service manual ME-702434A

02/98

-9-

Spare parts

SM15

SM1520

SM15000

Item

Designation

ME No.

Leveling screw, compl.

600026

Level

70947

Cover for top section

34214

Connector plate

34209

Shorting plug, 2-pin,

89404

for certified scales

Connector cover, bottom

34210

Connector flange

34461

Flange cover

34462

Hanger for weighing below the balance

34589

- 10 -

Service manual ME-702434A

02/98

Spare parts

2.3

Spare parts list for PJ12 / PJ1220 / PJ15 Weighing Platforms

Spare parts

SM15

SM1520

SM15000

Item

Designation

ME-Nr.

Scale board

34482

Weighing system, adjusted

626075

Hanger
Chock
Eccentric

34258
34376

Bottom housing, complete

626069

Top housing, complete

626071

Platform support

34217

Weighing platform

34218

Overload protection

34212

Reference resistor set

(je 1 x 125, 155, 165 )

81829

Calibration resistor set

Set of 73 Stk., 560 1 M/50 ppm
Set of 15 Stk., 3.6 k13 k/15 ppm

41299
47042

Standard program cassette

626119

Small parts set for SM/PJ

89416
34289
76274
34273
34223
32910

32909
34208

Service manual ME-702434A

02/98

- 11 -

Spare parts

PJ12

PJ1220

PJ15

Item

Designation

ME No.

Leveling screw, compl.

600026

Level

70947

Cover for top section

34214

Connector plate

34209

Shorting plug, 2-pin,

89404

for certified scales

Connector cover, bottom

34210

Connector flange

34461

Flange cover

34462

Hanger for weighing below the balance

34589

- 12 -

Service manual ME-702434A

02/98

Spare parts

2.4

Item

Spare parts list for weighing terminal and application terminal

Designation

SM-F
ME-No.

SM-L
ME-No.

SM-AF
ME-No.

SM-AL
ME-No.

PJ
ME-No.

Display board

34370

34190

34548

Bottom housing

625018

626072

Top housing, mounted

(with keys and model plate)

625019

625020

626074

Connection cable

34371

34191

34371

Hatched sticker for certified scales (49)

31350

PRINT key set complete

for PMG/SM/PSG

21202376 21202376

Key support

34281

Gasket

34284

Terminal board AF/AL 24

626061

32922

Bottom housing

32908

Top housing

626062

Membrane keypad
(without Pac overlay**)

626066

626062

Connection cable

32906

Overlay (with model designation)

216137

216136

Housing seal

32917

21202376

** Overlays, see next page

Service manual ME-702434A

02/98

- 13 -

Spare parts

2.5

Spare parts list for overlays for weighing and application terminal

Overlay for
Designation

Program
cassette

Overlay
german

No.

Overlay
english
No.

Overlay
french

Overlay
spanish

Overlay
italian

No.

216182

216183

216184

CalcPac

626118

216189

CountPac

626113

DataPac

216185

SQC52 DataPac

216114

SQC60 DataPac

216186

DosPac

216135

216134

FlowPac

216118

216117

GoldPac

600228

216190

LabPac

626117

216170

216171

216172

216173

216174

PharmaPac

626114

216165

216166

216167

216168

216164

ProPac

626116

216176

216177

216178

216179

216175

SQC12 StatPac

626115

216187

XPac

626111

216191

ServicePac Type
600255
Adjustment 600254

33943

216180

216181

** Standard program cassette No. 600274

- 14 -

Service manual ME-702434A

02/98

Spare parts

Accessories for SM/PJ scales

ME No.

Protective covers for weighing platform

34216

Protective cover for weighing terminal

34222

34297
34298
34296
34295

Set of batteries

34374

Battery charger for separate battery set

(connection to power supply unit)

34480

System connector (scales without terminal,

controlled by a computer)

34490

Program cassette Option 019 (I/O interface)

34561

Accessories

Note

Power supply unit (to national codes)

Service manual ME-702434A

02/98

115V
230V
240V
240V

USA
Europe
UK
Australia

- 15 -

Spare parts

Tools and working aids

In addition to the normal tools (screwdriver, soldering iron, multimeter, etc.), the following working aids are
needed:
No.

Designation

Art No.

Service case, complete *

(incl. LC-PT45 service printer)

229167

Calibration resistor set

(set of 73, 50 ppm, 560 ...1 M)

41299

Calibration resistor set

(set of 15, 15 ppm, 3.6 k ... 13 k)

47042

Torx screw driver T20 **

Test weights F1 ***

The LC-PT45 service printer (with software version 3.00) can also be used for balances of the M line
(AM, PM, SM, ...) with the appropriate PM adjustment cassette 216627 (with software version
91.68). The corresponding balance models are stored in the LC-PT45 service printer.
The older ServicePac-M 73611 is thus no longer needed for the M line!

needed in replacement of the measuring cell (fastening measuring cell - frame)

***

as described in section F (2. Technical data and adjustment tolerances)

- 16 -

Service manual ME-702434A

02/98

Checking

Contents

Page

C h e c k l i s t...................................................................................................................................
s

1.1

Checklist maintenance .................................................................................................................

1.2

Checklist repairs and adjustment .................................................................................................

S e r v i c e P a c................................................................................................................................
s

2.1

General ........................................................................................................................................

2.2

Attaching the ServicePacs ...........................................................................................................

2.3

Keypad of ServicePacs terminal ..................................................................................................

2.4

Configuration register of adjustment cassette ..............................................................................

2.5

Selecting the types .......................................................................................................................

2.5.1

Special feature of the SM12/1220 and PJ12/1220 ......................................................................

2.6

Special features of certified scales ..............................................................................................

2.7

Special features of custom versions ............................................................................................

Service manual ME-702434A

11/91

-1-

Leere Seite

Checking

Checklists

1.1

Checklist

maintenance

Caution
Although the measurement system and parts of the electronics are dead after the OFF key has been pressed,
this is not the case with all parts of the display. To avoid short circuits, disconnect the power supply unit and, if
used, the battery before opening the instrument.
Visual check
Completeness check in accordance with standard equipment.
Check condition of the following parts:
Housing
Front glass
Weighing platform
Platform support
Control bar
Leveling screws
Rubber feet
Level
Protective cover
Power cable
Fuse
Data transmission cable
Hand/foot switch
Function check
Leveling
Check control bar(s)
Check overload protection of the weighing platform (snap load)
Check reproducibility
Hysteresis check with full load and with minimum load
Check cornerload and linearity
Test weights and tolerances, see section F.
Check plug-in connections
- Connector socket of power supply unit, GM connection and DATA I/O connection
- Check data transmission cable and peripherals
- Check Pac application
Cleaning
Disconnect power plug.
For cleaning in the region of the front glass, it may be necessary to remove the control bar, see section D.
Caution
Never use nitro solvents!

Service manual ME-702434A

11/91

-3-

Checking

1.2

Checklist repairs and adjustment

Troubleshooting
Repairs
Disconnect power plug.
Replacement of damaged and/or defective parts, see section D.
Adjustment
Print out customer's configuration or record in the list in section F.
If present, disconnect peripherals from the scale.
With the power plug disconnected, withdraw the customer's cassette and insert the adjustment cassette
(service module).
Check stop and readjust if necessary.
Level.
Adjust cornerload.
Perform adjustment, see section D.
Final worksteps
With the power plug disconnected, reinsert customer's cassette.
Set up original customer configuration.
Attach peripherals.
Perform work specific to certified weighing units, see section 2.6.
Calibrate if necessary.

-4-

Service manual ME-702434A

11/91

Checking

ServicePacs

2.1

General

Use of the ServicePacs

ServicePacs are needed to
perform the adjustment,
load the EAROM on the scale board with type and measuring cell parameters after board replacement,
overwrite the measuring cell parameters in the EAROM after measuring cell replacement,
clear the EAROM contents.
Special ServicePacs for the M and J series
The ServicePac-M comprises the following components:
Terminal (entry keypad)
Type cassette for balances/scales of the M series and AJ...L balances (type module M, grey cassette).
Adjustment cassette for balances/scales of the M series and AJ...L balances (service module M, grey cassette).
The Service-Pac-J comprises the following components:
Type cassette for balances/scales of the J series (type module J, red cassette)
Adjustment cassette for balances/scales of the J series (service module J, red cassette)
Data interface for attachment of the terminal of the ServicePac-M. Not needed for PJ large (required only for
PJ small, see service manual of AM/PM/CM/J balances and scales).
Use the terminal of the ServicePac-M as entry keypad.
Functions of type and adjustment cassettes
Type cassette (type module)
Adjustment cassette (service module)
Loading type parameters and
certification type
Clearing the EAROM

2.2

Resistance- and Linearity adjustment

Calibration
Temperature compensation
Entering measuring cell parameters

Attaching the ServicePacs

Disconnect power plug.
Withdraw customer's cassette using bracket (10)
and insert ServicePac cassette.
Attach terminal to GM interface of the scale.

Service manual ME-702434A

11/91

-5-

Checking

2.3

Keypad of ServicePacs terminal

SERVICE MODULE
D IN

TYPE MODULE

TYPE
CATALOG

TYPE
ENTRY

FAMILY
SELECT

EAROM
CHECK

CALIBR
RESISTOR

HIGHER
TEMP

MEDIUM
TEMP

LOWER
TEMP

TEMP
COMPENS

LINEAR

CALIBR
FACTOR

WEIGHT
UP

D OUT

IDENT

RESET

CALIBRATION

CLEAR
WEIGHT
DOWN

INTERNAL
WEIGHT

ENTER

TARE
EXECUTE

Mettler ServicePac-M

Keys with the type cassette (type module)

Display and printer list all scale types whose type parameters are stored in the type cassette.

TYPE MODULE

TYPE
CATALOG

TYPE
ENTRY

FAMILY
SELECT

Loads the type parameters of the types in question into the EAROM. Entry of the type
parameters must be confirmed twice with ENTER.
Switching between AM/CM/PM and SM types when loading the type parameters.

Checks the operability and content of the EAROM.

EAROM
CHECK

Keys with the adjustment cassette (service module)

Checking and performing the resistance adjustment.
CALIBR
RESISTOR

Checking and adjusting the linearity.

LINEAR

LOWER
TEMP

Start of the adjustment cycle in the temperature compensation at the lowest temperature step.

TEMP
COMPENS

MEDIUM
TEMP

-6-

Start of the adjustment cycle in the temperature compensation at the middle temperature step.

Service manual ME-702434A

11/91

Checking

HIGHER
TEMP

Start of the adjustment cycle in the temperature compensation at the highest temperature step.

Inactive
CALIBR
FACTOR

Inactive
WEIGHT
UP

Inactive
WEIGHT
DOWN

INTERNAL
WEIGHT

General field
Calibration.
CALIBRATION

TARE
EXECUTE

D IN

7
D OUT

In adjustment: Triggering of the next step or measurement cycle.

When display switched on: Taring.
Start of entry of cell parameters.
The next number line (0...20) to be keyed in appears in the display.
If a keying error occurs during entry the number line does not change, the entry must be repeated.
Printout of the store measuring cell parameters.

8
IDENT

Printer outputs identification No. of the cell parameters stored in the EAROM.

9
Entry of the type designation or cell parameters.

0-9
Conclusion of each numeric entry.
ENTER

Print command.
PRINT

CLEAR

With the type cassette:

With the adjustment cassette:

Separation between type designation adn version in entry of the

type, e.g. 15.10.
Clearing of the last inputted digit.

With the type cassette:

Clearing of the EAROM content.

RESET

Service manual ME-702434A

11/91

-7-

Checking

2.4

Configuration register of adjustment cassette

The "ConF" register of the adjustment cassette has the menu sections
"SCALE",
"I-FACE" and
"Prd dAt".
The available settings in the menu sections "SCALE" and "I-FACE" are identical to the possible settings of the
standard cassette, see operating instructions of the scale.
The menu "Prd dAt" contains additional parameters that can be set for service operations.

pD
p D DaT
Da T

O UT
TT NOUT

sT
s TppT2

TT TDT
D T

255

"Time out"

240

Max. admissible time in seconds for the performance of a measurement after its
start.

225

210

195

105

180

120

165

135

150

"Temp. Step"

Minimum temperature difference in C between the temperature steps (lowest/

middle/highest temp.) in the temperature adjustment.
Setting for service purposes: "Stp 1"

t dYn

"Temp. drift"
During the adjustment, the microprocessor checks the drift of the temperature
sensor with tolerances 1,2 or 3. If "t dyn" is selected, no tolerance is set.
Setting for service purposes: "t dyn".

eND

-8-

Service manual ME-702434A

11/91

Checking

2.5

Selecting the types

Type

Entry

Display

Entry

Display

SM3000

p.3000

Family select

s.3000

SM6000

p.6000

Family select

s.6000

SM12 (12 kg cell)

s.12

SM12 (15 kg cell)

s.125

SM1220 (12 kg cell)

s.1220

SM1220 (15 kg cell)

s.1225

SM15

p.15

Family select

SM1520

s.1520

SM15000

s.1503

PJ12 (12 kg cell)

p.12

PJ12 (15 kg cell)

p.125

PJ1220 (12 kg cell)

p.1220

PJ1220 (15 kg cell)

p.1225

PJ15

p.15

2.5.1

s.15

Special feature of the SM12/1220 and PJ12/1220

Overview
For rationalization purposes, the SM12/1220 and PJ12/1220 are now equipped only with the 15 kg weighing cell
and no longer with the 12 kg cell. The 12 kg weighing cell (34204/V) is also no longer available as a spare part;
it has been replaced by the 15 kg weighing cell (626075).

Service manual ME-702434A

11/91

-9-

Checking

Distinguishing the scales with the 12 kg and 15 kg weighing cells

The scales can not be distinguished outwardly. Even the actual weighing cells can not be distinguished when
they are installed. Yet if the scale board is changed a distinction is necessary.
Feature of the new 12 kg scales with 15 kg weighing cell:
The serial number allows no distinction between these new 12 kg scales and the old 12 kg scales with 12 kg
weighing cell. FNR 217045 appears on the label plate in each case.
However, on the parameter sticker of the weighing cell the type designation for scales with the 15 kg weighing
cell is SM125, SM1225 or PJ125, PJ1225 and the reference resistance is 165 (possibly 155 ) as with 15 kg
scales.

An external feature of the 15 kg weighing cell is a

counterweight on the lower beam (on the inside) whose
two Phillips fastener screws are visible from the
outside.

Replacing a 12 kg by a 15 kg weighing cell in servicing

Replace weighing cell and solder in enclosed reference resistance of 155 . If the replacement cell has no
number: write "626075" on the magnet system.

Clear EAROM in accordance with service manual, section D, 3.1.1.

Load type definition for appropriate scale with 15 kg weighing cell.

Key in the weighing cell parameters of the new cell printed on the enclosed parameter sticker.

Calibrate with adjustment cassette.

- 10 -

Service manual ME-702434A

11/91

Checking

2.6

Special features of certified scales

After servicing:
Calibrate scale with the adjustment cassette.
Disconnect power plug, remove adjustment
cassette and insert customer's cassette without
shorting plug (17).

17
31

Wait until warmed up.

Level and calibrate.
Set up customer's configuration.
Disconnect power plug.
Remove customer's cassette and connect
shorting plug (17) to both pins of the cassette.

Insert customer's cassette.

Secure cassette with screw (a).
Close scale.

Check calibration.
Seal scale if applicable.

Service manual ME-702434A

11/91

- 11 -

Checking

2.7

Special features of custom versions

The type parameters of custom versions are not contained in the type cassette but in the appropriate scale
cassette (software version V60.xx.XX, XX = 50 FF).
Replacing the scale board
Install new board.
Load the basic type with the type cassette (see parameter strips of table in section F). If the basic type can
not be loaded, clear the EAROM contents, see section D.
Read in parameter strips.
Perform adjustment.
Calibrate with the adjustment cassette.
Insert cassette for custom version and the correct parameters of the custom version will be read in
automatically.
Replacing the measuring cell
Install new measuring cell.
Insert adjustment cassette.
Attach terminal.
Key in cell parameters.
If the cell parameters can not be entered, clear the EAROM contents (see section D) and load the basic type
(see parameter strips of table in section F).
Perform adjustment.
Insert cassette for custom version and the correct parameters of the custom version will be read in.
Calibrate.

- 12 -

Service manual ME-702434A

11/91

Troubleshooting

Contents

Page

T r o u b l e s h o o t i.........................................................................................................................
ng

Error

Checking

voltages
.....................................................................................................................

3.1

Scale board ..................................................................................................................................

3.2

Display board weighing terminal (SM-F/SM-L) ............................................................................

3.3

Display board weighing terminal (PJ-F) .......................................................................................

3.4

Display board application terminal (SM-AF/SM-AL) ....................................................................

3.5

Scale board old SM scale ............................................................................................................

messages
..........................................................................................................................

Service manual ME-702434A

04/92

-1-

Leere Seite

Troubleshooting

Fault

Possible cause

Scale can not be

switched on

No line voltage
SM PowerPac Battery is
discharged
Board defective

Rectification

Check power supply

Attach power supply, replace battery if
necessary
Check voltage (C 3.1), replace board
(D 1.2.5)

Taring not possible

Push button defective

Board defective
Terminal cable not attached

Replace push button

Replace board (D 1.2.5)
Attach terminal cable

Individual segments
of the display do not
light up

Display defective

Check voltage, replace board

Cassette defective

Replace cassette

Weighing system
does not stabilize

Board defective
Weighing cell defective

Replace board (D 1.2.5)

Replace weighing cell (D 1.2.4)

Overload/under load
display

Board defective
Wrong reference resistance

Replace board (D 1.2.5)

Solder in correct reference resistor

Overload display before full load reached

cf. Calibration not possible

Underload display in
resistance adjustment

Coil current too low as reference

resistor still missing or wrong

Load small weight as preload, until

reference resistor is soldered in

Abrupt change of the

display

Poor plug-in contact/soldering point

Weighing cell defective
Board defective

Replace weighing cell (D 1.2.4)

Replace board (D 1.2.5)

Hysteresis or unstable display

Weighing cell defective

Cell cable touching

Replace weighing cell (D 1.2.4)

Display drift

Temperature compensation poor

Board defective
Weighing cell defective

Perform temperature compensation

(D 3.2.7)
Replace board (D 1.2.5)
Replace weighing cell (D 1.2.4)

Locking plates for adjustment not

loosened
Weighing cell defective

Replace weighing cell (D 1.2.4)

Cornerload not
adjustable

Service manual ME-702434A

04/92

-3-

Troubleshooting

Fault

Possible cause

Rectification

Linearity not adjustable

Cornerload not adjusted

Weighing cell defective
Board defective

Adjust cornerload (D 2.2)

Replace weighing cell (D 1.2.4)
Replace board (D 1.2.5)

Calibration not
possible

Protective cover touching

Certification seal
Wrong test weight
Resistance adjustment not correct

Wrong reference resistor

Board defective

-4-

Use correct test weight

Perform resistance adjustment
(D 3.2.3)
Solder in correct reference resistor
Replace board (D 1.2.5)

Service manual ME-702434A

11/91

Troubleshooting

Error messages

Display

Meaning / Cause

E null

Dead load wrong

Weights are still on the weighing
platform when the scale requests
zero
Wrong weighing platform

E tout

Measurement time exceeded

Rectification

Unload scale, repeat measurement

Press tare bar, repeat measurement

Change "t out"

E unstb

Scale unstable

Check location

E Lin

Linearity deviation too large

Perform linearity adjustment (D 3.2.4)

E res

Total resistance not appropriate for

scale type
Adjustment resistor R91* missing
Reference resistance wrong
Wrong type read in or test weight
wrong.

* old SM scale: R60

Solder in R91*
Solder in correct reference resistor
Check type and test weight

Select different temperature step

E t rn9

Wrong temperature range in TC adjustment

E t ust

Temperature recording supplies unstable measured values

Temperature unstable

Establish stable temperature conditions

Wrong setting of "t drt"

Set "t dyn"

Overflow in microprocessor
Board defectiv

Switch scale off and on, repeat measurement

Replace board (D 1.2.5)

E Input

Wrong measuring cell data entered

Repeat entry

E CHS

Wrong checksum
Input error for measuring cell parameters

Repeat entry

E count

E Empf

E out r

Error 1, 2, 5, 6
Error 3

Sensitivity outside tolerance

Measurement error

Repeat measurement

Out of Range
Weighing system defective

Replace weighing system

Fault on scale board

Read/function error of cassette

Replace board (D 1.2.5)

Replace cassette

Service manual ME-702434A

04/92

-5-

Troubleshooting

Display

Meaning / Cause

Rectification

Error 4

Error in temperature measurement

Repeat measurement

Error 8

No temperature adjustment

Perform TC adjustment (D 3.2.7)

Error 9

Wrong scale type loaded

Load correct scale type (B 2.5)

-6-

Service manual ME-702434A

11/91

Troubleshooting

Checking voltages

3.1

Scale board
4,1...6 VAC

30...40 VDC (OFF)

5,5...6,5 V
(RS232C)

14...16 VDC

OFF: 30...40 VDC

ON: 5,5...7 VDC

4,75...5,25 VDC

1,2...1,25 VDC

Service manual ME-702434A

11/91

0 VDC

6...6,8 VDC

-7-

Troubleshooting

3.2

Display board weighing terminal (SM-F/SM-L)

SM-F

SM-L

30...40 VDC

0 VDC

4,75...5,25 VDC

4,75...5,25 VDC
0 VDC
3,8...4,2 VDC

4,1...6 VAC

-8-

Service manual ME-702434A

11/91

Troubleshooting

3.3

Display board weighing terminal (PJ-F)

0 VDC
+5 VDC
+30...40 VDC

4,1...6 VAC

Service manual ME-702434A

11/91

-9-

Troubleshooting

3.4

Display board application terminal (SM-AF/SM-AL)

AL 24

AF 24

3,8...4,2 VDC

0 VDC
4,2...6 VAC

0 VDC

4,1...6 VAC

30...40 VDC

- 10 -

4,75...5,25 VDC

Service manual ME-702434A

11/91

Troubleshooting

3.5

Scale board old SM scale

4.1...6 VAC

30...40 VDC

5.5...
6.5 VDC
(RS232C)

14...
16 VDC

OFF:
30...40 VDC
ON:
5.5...7 VDC
0 VDC

4.75...
5.25 VDC

1.2...1.25 VDC

Service manual ME-702434A

04/92

6...6.8 VDC

- 11 -

Leere Seite

Repairs and adjustment

Contents

Page

Repairs
........................................................................................................................................

1.1

Terminal .......................................................................................................................................

1.1.1

Weighing terminal keys ................................................................................................................

1.1.2

Cable fastening ............................................................................................................................

1.2

Weighing platform ........................................................................................................................

1.2.1

Screw feet ....................................................................................................................................

1.2.2

Level ............................................................................................................................................

1.2.3

Overload protection ......................................................................................................................

1.2.4

Replacement of measuring cell ...................................................................................................

1.2.5

Replacing the scale board ...........................................................................................................

S e t t i n g.......................................................................................................................................
s

2.1

Beam stop ....................................................................................................................................

2.2

Setting cornerload ........................................................................................................................

A d j u s t m e n.................................................................................................................................
t

3.1

Adjustment with the type cassette ...............................................................................................

3.1.1

Clearing EAROM .........................................................................................................................

3.1.2

Loading type parameters .............................................................................................................

3.2

Adjustment with the adjustment cassette ....................................................................................

3.2.1

Entering cell parameters ..............................................................................................................

3.2.2

Checking calibration resistance ...................................................................................................

3.2.3

Determining calibration resistance ...............................................................................................

3.2.4

Linearity adjustment .....................................................................................................................

3.2.5

Calibration ....................................................................................................................................

3.2.6

Checking temperature compensation ..........................................................................................

3.2.7

Performing temperature compensation ........................................................................................

Adjustment of the AM/BB/CM/PM/SM/J balances with ...........................................

LC-PT45

4.1

Contents of the type EPROM (service software V 4.03) ..............................................................

Service manual ME-702434A

02/98

-1-

Leere Seite

Repairs and adjustment

Repairs

1.1

Terminal

The replacement of housing parts and the display of the terminal needs no description.

1.1.1

Weighing terminal keys

Remove the four keys; grip the keys underneath and pull out from above.
Detach key holders from the inside and replace.
Mount keys from outside and press into key holders (support key holders) so they lock in.
Note key marking. Order from left to right:
fl, f, PRINT .

1.1.2

Cable

fastening

Insert sprayed retainer spigot (strain relief) of the new connection cable in the hole provided in the housing.
Clamp cable with bright shielding under cable clip.

Service manual ME-702434A

11/91

-3-

Repairs and adjustment

1.2

Weighing

1.2.1

Screw feet

platform
Disassembly: Unscrew screw feet.
- 3 mm

Assembly:
Adjust nut such that the thread protrudes max. 3 mm.
Insert screw feet in housing recess to stop, then screw
in to required position.

1.2.2

Level

Place weighing unit with mounted weighing platform upside down (screw feet upward) on the bench. If a
stand is attached, this should hang down in the front of the bench; disconnect cable, unscrew stand.
Insert a driftpin, punch or similar tool into the hole below the level (do not damage thread) and knock out
faulty level.
Turn scale over, clean level hole (adhesive residues).
Lay test level (if not available, replacement level) in the middle of the weighing platform and level scale with
screw feet; check that horizontal positioning of scale in the cross and longitudinal directions (parallel to the
bench) is adequate.
Insert level with adhesive (e.g. ME-71505) and immediately position it by pressing around the edge such
that the air bubble is in the center.

-4-

Service manual ME-702434A

11/91

Repairs and adjustment

1.2.3
Overload protection
The mechanical parts are identical for all SM scales.
The 4 tension springs are, however, mounted differently.
Only the version for all 12 kg and 15 kg scales is supplied as a spare part; for SM3000/6000 the tension springs
must be fitted in a different manner. Check snap load!
SM/PJ1220/12/15/1520/15000:
Springs attached at a1, a2.
Distance 57.5 mm.
Snap load approx. 15...20 kg.
SM3000/6000:
Springs attached at b1, b2.
Distance 56.3 mm.
Snap load approx. 7...10 kg.
The different distance is a result of the different teeth widths
of A and B.

Hooking springs in a different position

Warning: Do not attach more than one spring at a time, otherwise the overload protection could fall apart!
Always reattach one spring after another.
Place overload protection upside down on the bench.
At the end of the spring with the smaller cutout c), insert a
No. 2 screwdriver through the eye of the spring; detach
spring by tilting the screwdriver.
Hook spring into other position in the larger cutout d).
Again insert screwdriver in eye at cutout c), tension spring
by tilting the screwdriver and hook it into the appropriate
notch.
Each spring must therefore be hooked into the other notch at both ends.
Installation of the overload protection
109
Loosely screw overload protection to traverse (3). Any
shims fitted between overload protection and traverse
should be reused (part of hanger).
Align overload protection in a manner such that the
distance e) between the housing (raised edge, outside)
and the overload protection ist the same near all 4 bolts
(109). Measure distance e) with depth gauge; tolerance on
equality 0.3 mm. If necessary, turn or shift the measuring
cell slightly. Reason: If distance e) differs, the caps (11e)
can brush against the in-use cover of the weighing unit.
Tighten measuring cell and overload protection.

Service manual ME-702434A

11/91

-5-

Repairs and adjustment

1.2.4

Replacement of measuring cell

Dismount overload protection and traverse as in 1.2.5.

Pull out ribbon cable from PCB, unscrew measuring cell: 3 screws underneath housing; stand base of scale
on its side and hold measuring cell.
The packing for the measuring cell contains the type-specific parameter labels belonging to the new cell
(same identity no.).
The parameter label relating to the type of scale under repair (type designation on label) must be stuck on
the upper guide (as on the faulty cell); throw away the other parameter labels.
Warning: When keying in the cell parameters, the only numbers that will be accepted are those on the label
showing the same type designation as the scale.**)
Mount replacement measuring cell. Tighten screws only gently.
Mount overload protection and traverse as in 1.2.5.
Align measuring cell and overload protection in such a way that the distance e) between the bolts (109) of
the overload protection and the housing wall is the same for all 4 bolts (see 1.2.3, below).
Tighten fastening screws of measuring cell and overload protection.
Put on top housing (5), insert 4 caps (11e).
Put on pan support and load plate.

**) SM/PJ12/1220: On replacement of cell ME-34204 by ME-34501, see section E, Checking 2.5.1

-6-

Service manual ME-702434A

11/91

Repairs and adjustment

1.2.5

Replacing the scale board

Remove overload protection (5a) with traverse (3):

3
5a
108

103

Undo eccentric fastener (103).

Unscrew socket head screw (104), take off overload
protection and traverse.
Warning: If tilted, eccentric fastener will drop out.
Remove key (108).

104

Detach connector sockets:

105

Take off plug covers, pull out cable plug (from terminal) on
underside of platform.
Remove 2 screws (105, take off plug plate (16) in outward
direction.
(Do not remove screening plate (107.)

107

Pull out ribbon cable connector (from measuring cell), undo 3 screws of scale PCB, lift out board vertically.
Transfer reference resistor R92 [old SM scale: R61] from defective board to new board (but not adjustment
resistor R91 [old SM scale: R60]).
Insert new board, connect ribbon cable and cable from terminal, replace plug covers.
Mount overload protection and traverse:
Fasten to hanger with screw (104), do not tighten.
Push in key (108) from above along side of eccentric fastener until top edge is flush with hanger.
Insert eccentric fastener (103), push in fully, tighten.
Tighten screw (104).

Service manual ME-702434A

04/92

-7-

Repairs and adjustment

Settings

2.1

Beam stop

The beam stop does not have to be adjusted since the spare part weighing system supplied has already been
adjusted in the factory. No readjustment during operation is needed.

2.2

Setting

cornerload
Preparation
Before every setting operation, undo the two upper
screws of locking plates (209) and then retighten
loosely.
Test weight for cornerload setting, see table in
section F.

209

Setting is by turning the two screws, adjustment

tolerances can be found in the table in section F.

+
+

Place test weight in the middle of the weighing

platform.
Tare.
Shift weight on the weighing platform diagonally
up to the edge.
Note weight value with sign at corners.
Correct greatest deviation each time according
to diagram opposite.
After every correction, the weight must again be
placed in the middle and taring performed.
Caution
After setting the cornerload, retighten the screws of
the locking plates!

-8-

Service manual ME-702434A

02/98

Repairs and adjustment

Adjustment

On completion of the repair work, the scale must be adjusted.

Note
There are two possibilities:
Adjustment with ServicePac-M (art. No. 73611)
Containing: 1 x adjustment cassette, 1 x type cassette and 1 x service keypad)
see 3.1 - 3.2

3.1

Adjustment with LC-PT45 service printer

see service manual R/G/B (art. No. 705116, section 7)

Adjustment with the type cassette

The type cassette must be inserted only if the type parameters have to be reloaded. This is the case if
the scale board has been replaced or
the EAROM content is faulty.
Overview
You will find a detailed description of the individual steps of the adjustment in the specified subsections.

Record customer's configuration

Insert type cassette,

switch on balance/scale

Is the EAROM on the balance/scale

board loaded with a different
balance/scale type or is it faulty ?
yes
Clear EAROM

Load type parameters

3.1.1

3.1.2

Switch off balance/scale, disconnect

power connector, withdraw type cassette

Service manual ME-702434A

02/98

-9-

Repairs and adjustment

3.1.1

Clearing EAROM

Scale display

Actions at service keypad

Typ.pac

Press and hold RESET key (approx. 4 sec.) until

eseT

flashes

Press ENTER key (within 4 sec.)

eMpty

The EAROM is cleared

failed

3.1.2

Repeat or replace PCB

Loading type parameters

Beispiel: SM15, OIML certified

Scale display

Actions at service keypad

Typ.pac

Press TYPE ENTRY key

Type

Enter type and certification code*

Key sequence @
@
ENTER

s.15.10

Press ENTER key again

I.O.

if measuring cell parameters entered

uNeONp

* Code .00
Code .10
Code .20

if measuring cell parameters have still to be entered

Normal scale, code does not need to be entered

Certified scale with blockable calibration and configuration
Certified scale, calibration facility

National certified versions

Code .11, Code .21
Code .13, Code .23
Code .24

Certified scales the Netherlands

Certified scales USA, Canada
France

Further information regarding code in section F.

- 10 -

Service manual ME-702434A

02/98

Repairs and adjustment

3.2

Adjustment with the adjustment cassette

Note
Before inserting adjustment cassette, print out the customer's configuration parameters or record them in the
list in section F!
Overview
You will find a detailed description of the individual steps in the specified subsections.

Insert adjustment cassette

Measuring cell or balance/scale

board replaced ?

yes

no
Check calibration resistance

Enter cell parameters

3.2.1

Remove R91*, determine new

resistance and solder in

3.2.3

3.2.2

yes

* old SM scale: R60

Error > 1.25 %?

Linearization

3.2.4

Calibration

3.2.5

TC adjustment

3.2.7

only if poor temperature

behavior suspected
Check linearity at 1/4 and 3/4 full load
no
yes

Temperature compensation OK?

3.2.6

Remove adjustment cassette and

insert customer's cassette

Enter customer's configuration parameters

Service manual ME-702434A

02/98

- 11 -

Repairs and adjustment

3.2.1

Entering cell parameters

The measuring cell parameters, scale type, linearization and temperature compensation are contained in 21 57 digit numbers. These numbers are printed on the parameter sticker on the inside of the rear panel of the
scale.
Actions at service keypad

Scale display

Press D IN key

-00-

Enter digit sequence of line 00 and close with ENTER key

-01-

Enter digit sequence of lines 01 - 19 and close in each case

with ENTER key

-02- . . . -20-

Enter digit sequence of line 20 and close with ENTER key

-off-

Press tare bar

Display test

3.2.2

Checking calibration resistance

Example: SM6000
Actions at service keypad

Scale display

Press CALIBR. RESISTOR key

Press tare bar

2000.0

Load requested calibration weight

-0,45 %

Press tare bar

0.0

Remove calibration weight

I.O.

- 12 -

flashes

e es

Service manual ME-702434A

02/98

Repairs and adjustment

3.2.3

Determining calibration resistance

The calibration resistance can be calculated from the following formula:

R91 (old SMscale: R60) = loaded weight reference restiance *)
error
Example: SM6000
Actions

Scale display

Press tare bar

0.0

Load control weight

2010.4

R91 (old SM scale: R60) = 2000 g 165 = 31 730 33 k

10.4 g
3.2.4

Linearity adjustment

Example: SM6000
Actions at service keypad

Scale display

Press LINEARITY key

push blinkt

Press down weighing platform until maximum load and release

3000.0

Load half load

6000.0

Load full load

lIN CeO

flashes
flashes

Remove weights

*) See table in section F.

Service manual ME-702434A

02/98

- 13 -

Repairs and adjustment

3.2.5

Calibration

Example: SM6000
Actions at service keypad

Scale display

Press CALIBRATION key

2000.0

Load calibration weight

0.0

Remove weights

I.O.

- 14 -

flashes

Service manual ME-702434A

02/98

Repairs and adjustment

3.2.6

Checking temperature compensation

Example: SM6000
Actions at service keypad

Scale display

Switch on scale and allow to warm up for 5 minutes

0.1

Tare

0.0

Load full load (6 kg) and print out/note full load display

5999.8

Remove weight

0.0

Press key
Print out/note temperature value 297904

297904 T

Tare and allow scale to warm up for 2 hours

Print out/note zero point change

0.0

Tare

0.0

Load full load and print out/note full load display

Press key and print aout/note temperature value

... 0.1

6000.1

312108 T

Evaluation
Temperature difference in C= difference in temperature values
2000
Zero point drift =

zero point change

temperature difference

Sensitivity drift = difference in full load displays

temperature difference
Tolerances for zero point and sensitivity drift, see section F.
If the scale exceeds the tolerance by a factor of 1.5 to 2, the temperature adjustment must be performed.

Service manual ME-702434A

02/98

- 15 -

Repairs and adjustment

Evaluation of the example

Temperature difference = 312108297904 C= 7 C
2000
Zero point drift = 0.1 g = 0.014 g/C
7 C
Tolerance zero point drift = 1.6 g = 0.16 g/C> 0.014 g/C
10 C
Sensitivity drift = 16000.1 g 15999.8 g = 0.3 g = 0.04 g/C
7 C
7 C
Tolerance sensitivity drift = 0.6 g = 0.06 g/C> 0.04 g/C
10 C
The determined zero point and sensitivity drifts are within the prescribed tolerances.

3.2.7

Performing temperature compensation

Example: SM6000
Settings in the configuration register

Scale display

Set temperature step to 1

T sTp 1

Set temperature drift to dynamic

T DyN

Test (clears the old TC parameters)

Actions at service keypad

Scale display

Press HIGHER TEMP key

-TesT-

Press tare bar

3000.0

Load half load

6000.0

Load full load

0.0

Remove weights

I.O.

- 16 -

flashes
flashes

flashes

Service manual ME-702434A

02/98

Repairs and adjustment

Adjustment at the highest temperature step

Actions at service keypad

Scale display

Allow scale to warm up for approx. 4 hours, press key

Print out/note temperature display

312108 T

Press HIGHER TEMP key

-coMp-

Press tare bar

p co

Press down weighing platform until full load and release

3000.0

6000.0

Load half load

Load full load

I.O.

Remove weights

p co

flashes

9
9

flashes

-i

Adjustment at the lowest temperature step

Actions at service keypad

Scale display

Place scale for approx. 4 hours in refrigerator

Press key and note temperature value

283700 T

Press LOWER TEMP key

-coMp-

Press tare bar

p co

Press down weighing platform until full load and release

3000.0

Load full load

I.O.

Remove weights

p co

02/98

flashes

6000.0

Load half load

Service manual ME-702434A

1
>

flashes

-i

- 17 -

Repairs and adjustment

Adjustment at middle temperature step

Actions at service keypad

Scale display

Press key

284000 T

Allow scale to warm up to mean value of both temperature values

297904 T

Press MEDIUM TEMP key

Press tare bar

p co

-i

Press down weighing platform until full load and release

3000.0

6000.0

Load half load

Load full load

I.O.

Printout of temperature values, weight values and temperature coefficients

pINT

flashes
flashes

-i

c co

Exiting the temperature adjustment

Actions at service keypad

Scale display

Press MEDIUM TEMP key, press tare bar

c co

-i

Press down weighing platform until full load and release

3000.0

Load half load

6000.0

Load full load

all I.O.

Remove weights

0.0

Press D OUT key

TeC DaTa

Printout of new cell parameter strip

0.0

flashes
flashes

Copy new cell parameter strip and fix in scale

- 18 -

Service manual ME-702434A

02/98

Repairs and adjustment

Adjustment of the AM/BB/CM/PM/SM/J balances with LC-PT45

ServicePac-M keypad and type cassette no longer needed. However, the adjustment cassette (BB: the adjustment and type
EPROM) must continue to be used.
The adjustment procedure remains exactly the same as before except that the functions of the ServicePac-M are initiated using
the keypad of the LC-PT45 and the type parameters are taken from the type EPROM of the LC-PT45. (The TYPE MODULE functions
are an exception: none apply. Printing of TYPE ENTRY is replaced by the execution of Func 1 and Func 2.)
Please consult the appropriate service manual for the adjustment procedure and explanations of the
messages on the balance display. (Exceptions BB: Shorting plug of EPROM must be plugged in at the left.
LC-PT45 can be plugged into the data I/O connection directly without an adapter cable)
ServicePac-M and LC-PT45, allocation of the functions for the AM/BB/CM/PM/SM/J balances

SERVICE MODULE
D IN

TYPE MODULE

TYPE
CATALOG

TYPE
ENTRY

Func 1+2

FAMILY
SELECT

CALIBR
RESISTOR

LINEAR

Func 50

Func 6

HIGHER
TEMP

CALIBR
FACTOR

Func 23
MEDIUM
TEMP

Func 22

EAROM
CHECK

7
Func 55

D OUT

8
Func 4

IDENT

RESET

Func 33

CALIBRATION

Func 8

Func 7

WEIGHT
UP

Func 42

CLEAR

LOWER
TEMP

WEIGHT
DOWN

Func 21

Func 41

TEMP
COMPENS

INTERNAL
WEIGHT

ENTER

TARE
EXECUTE

Func 9

Mettler ServicePac-M
ServicePac PM Tast.

Loading type parameters

Switch off balance and LC-PT45
Insert adjustment cassette (BB: adjustment EPROM)
Switch on balance and then the LC-PT45 page 6-5, printout ServicePac M/J/BB, RS active
Determine the TDNR number allocated to the balance (list in section 1, page 1-37, e.g. for AJ100.00
10051010).
Load type parameters into EAROM of the balance using Func 1 and Func 2.

Adjustment functions of the ServicePac-M

Example: Instead of pressing the LINEAR key, execute Func 6 using the LC-PT45.

Service manual ME-702434A

02/98

- 19 -

Repairs and adjustment

4.1

Contents of the type EPROM (service software V 4.03)

M balances, sorted by balance type. Explanation of the designations see corresponding service manual!
Balance type

TDNR

AJ100.00 ................... 10051010

AJ100.10 .................... 1xx51010
AJ150.00 ................... 10022010
AJ150.10 .................... 1xx22010
AM100.00 .................. 10021010
AM100.10 ................... 1xx21010
AM260.00 .................. 10023010
AM260.10 ................... 1xx23010
AM50.00 .................... 10021020
AM50.10 ..................... 1xx21020
BB120.00 .................. 10072020
BB1200.00 ................ 10073040
BB1300.00 ................ 10073030
BB240.00 .................. 10071010
BB2400.00 ................ 10073010
BB244.00 .................. 10071020
BB2440.00 ................ 10073020
BB3.00 ...................... 10074020
BB300.00 .................. 10072010
BB3000.00 ................ 10074010
BB600.00 .................. 10073050
CJ150.00 ................... 10052010
CJ150.10 .................... 1xx52010
CJ500.00 ................... 10052020
CJ500.10 .................... 1xx52020
CM1200.00 ................ 10014010
CM1200.10 ................. 1xx14010
CM200.00 .................. 10021030
CM200.10 ................... 1xx21030
CM2000.00 ................ 10007030
CM2000.10 ................. 1xx07030
CM400.00 .................. 10003050
CM400.10 ................... 1xx03050
PJ12.00 1) .............. 10061010
PJ12.00 2) .............. 10062020
PJ12.10 1) ............... 1xx61010
PJ12.10 2) ............... 1xx62020
PJ1220.00 1) .......... 10061020
PJ1220.00 2) .......... 10062030
PJ1220.10 1) ........... 1xx61020
PJ1220.10 2) ........... 1xx62030
PJ15.00..................... 10062010
PJ15.10...................... 1xx62010
PJ200.00 ................... 10053010
PJ200.10 .................... 1xx53010
PJ2000.00 ................. 10054010
PJ2000.10 .................. 1xx54010
PJ300.00 ................... 10053020
PJ300.10 .................... 1xx53020
PJ3000.00 ................. 10054020
PJ3000.10 .................. 1xx54020
PJ360.00 ................... 10053030
PJ360.10 .................... 1xx53030
PJ3600.00 ................. 10054030
PJ3600.10 .................. 1xx54030
PJ400.00 ................... 10053040

- 20 -

Balance type

TDNR

PJ400.10 .................... 1xx53040

PJ4000.00 ................. 10054040
PJ4000.10 .................. 1xx54040
PJ6.00 ....................... 10054060
PJ6.10 ........................ 1xx54060
PJ600.00 ................... 10053050
PJ600.10 .................... 1xx53050
PJ6000.00 ................. 10054050
PJ6000.10 .................. 1xx54050
PM100.00 .................. 10002020
PM100.10 ................... 1xx02020
PM11-K ..................... 10036030
PM11-K ...................... 1xx36030
PM11-N ..................... 10031030
PM11-N ...................... 1xx31030
PM11.10 4) .............. 1xx31030
PM11.00 3) ............. 10030010
PM11.00 4) ............. 10031030
PM11.10 3) .............. 1xx30010
PM1200.00 ................ 10011010
PM1200.10 ................. 1xx11010
PM15-K ..................... 10036020
PM15-K ...................... 1xx36020
PM15.00 .................... 10031020
PM15.10 ..................... 1xx31020
PM16-K ..................... 10036010
PM16-K ...................... 1xx36010
PM16.00 .................... 10031010
PM16.10 ..................... 1xx31010
PM200.00 .................. 10002010
PM200.10 ................... 1xx02010
PM2000.00 ................ 10004010
PM2000.10 ................. 1xx04010
PM2100.00 ................ 10007010
PM2100.10 ................. 1xx07010
PM2500.00 ................ 10007020
PM2500.10 ................. 1xx07020
PM30-K ..................... 10034030
PM30-K ...................... 1xx34030
PM30-N ..................... 10035020
PM30-N ...................... 1xx35020
PM30.00 .................... 10030040
PM30.10 ..................... 1xx30040
PM300.00 .................. 10003040
PM300.10 ................... 1xx03040
PM3000.00 ................ 10012010
PM3000.10 ................. 1xx12010
PM30000 ................... 10030020
PM30000 .................... 1xx30020
PM30000-K ............... 10032010
PM30000-K ................ 1xx32010
PM34-K ..................... 10032020
PM34-K ...................... 1xx32020
PM34-N ..................... 10035010
PM34-N ...................... 1xx35010
PM34.00 .................... 10030030

Balance type

TDNR

PM34.10 ..................... 1xx30030

PM400.00 .................. 10003010
PM400.10 ................... 1xx03010
PM4000.00 ................ 10005010
PM4000.10 ................. 1xx05010
PM460.00 .................. 10003030
PM460.10 ................... 1xx03030
PM4600.00 ................ 10005030
PM4600.10 ................. 1xx05030
PM480.00 .................. 10003020
PM480.10 ................... 1xx03020
PM4800.00 ................ 10005020
PM4800.10 ................. 1xx05020
PM6.00 ...................... 10006020
PM6.10 ....................... 1xx06020
PM600.00 .................. 10004020
PM600.10 ................... 1xx04020
PM6000.00 ................ 10006010
PM6000.10 ................. 1xx06010
PM6100.00 ................ 10013010
PM6100.10 ................. 1xx13010
SM12 ......................... 10043060
SM12 .......................... 1xx43060
SM12 ......................... 10043040
SM12 .......................... 1xx43040
SM12.00 1) ............. 10040010
SM12.00 2) ............. 10043040
SM12.10 1) .............. 1xx40010
SM12.10 2) .............. 1xx43040
SM1220 ..................... 10043050
SM1220 ...................... 1xx43050
SM1220.00 1) ......... 10040020
SM1220.00 2) ......... 10043050
SM1220.10 1) .......... 1xx40020
SM1220.10 2) .......... 1xx43050
SM15.00 .................... 10043030
SM15.10 ..................... 1xx43030
SM15000 ................... 10043010
SM15000 .................... 1xx43010
SM1520.00 ................ 10043020
SM1520.10 ................. 1xx43020
SM3000.00 ................ 10041020
SM3000.10 ................. 1xx41020
SM3600.00 ................ 10041030
SM3600.10 ................. 1xx41030
SM6000.00 ................ 10041010
SM6000.10 ................. 1xx41010

Notes
1) with 12 kg cell No. 34204/V
2) with15 kg cell No. 34501/V
or 626075
3) with cell No. 56580/V
4) 16 kg cell No. 625014

Service manual ME-702434A

02/98

Repairs and adjustment

M balances, sorted by TDNR. Explanation of the designations see corresponding service manual!
TDNR

Balance type

TDNR

Service manual ME-702434A

Balance type

1xx53010 ................... PJ200.10

1xx53020 ................... PJ300.10
1xx53030 ................... PJ360.10
1xx53040 ................... PJ400.10
1xx53050 ................... PJ600.10
1xx54010 ................. PJ2000.10
1xx54020 ................. PJ3000.10
1xx54030 ................. PJ3600.10
1xx54040 ................. PJ4000.10
1xx54050 ................. PJ6000.10
1xx54060 ....................... PJ6.10
1xx61010 ............... PJ12.10 1)
1xx61020 ........... PJ1220.10 1)
1xx62010 ..................... PJ15.10
1xx62020 ............... PJ12.10 2)
1xx62030 ........... PJ1220.10 2)
10002010 ................. PM200.00
10002020 ................. PM100.00
10003010 ................. PM400.00
10003020 ................. PM480.00
10003030 ................. PM460.00
10003040 ................. PM300.00
10003050 ................. CM400.00
10004010 ............... PM2000.00
10004020 ................. PM600.00
10005010 ............... PM4000.00
10005020 ............... PM4800.00
10005030 ............... PM4600.00
10006010 ............... PM6000.00
10006020 ..................... PM6.00
10007010 ............... PM2100.00
10007020 ............... PM2500.00
10007030 ............... CM2000.00
10011010 ............... PM1200.00
10012010 ............... PM3000.00
10013010 ............... PM6100.00
10014010 ............... CM1200.00
10021010 ................. AM100.00
10021020 ................... AM50.00
10021030 ................. CM200.00
10022010 .................. AJ150.00
10023010 ................. AM260.00
10030010 ............. PM11.00 3)
10030020 .................. PM30000
10030030 ................... PM34.00
10030040 ................... PM30.00
10031010 ................... PM16.00
10031020 ................... PM15.00
10031030 ............. PM11.00 4)
10031030 ..................... PM11-N
10032010 ............... PM30000-K
10032020 ..................... PM34-K
10034030 ..................... PM30-K
10035010 ..................... PM34-N
10035020 ..................... PM30-N
10036010 ..................... PM16-K
10036020 ..................... PM15-K
10036030 ..................... PM11-K

1xx02010 .................. PM200.10

1xx02020 .................. PM100.10
1xx03010 .................. PM400.10
1xx03020 .................. PM480.10
1xx03030 .................. PM460.10
1xx03040 .................. PM300.10
1xx03050 .................. CM400.10
1xx04010 ................ PM2000.10
1xx04020 .................. PM600.10
1xx05010 ................ PM4000.10
1xx05020 ................ PM4800.10
1xx05030 ................ PM4600.10
1xx06010 ................ PM6000.10
1xx06020 ...................... PM6.10
1xx07010 ................ PM2100.10
1xx07020 ................ PM2500.10
1xx07030 ................ CM2000.10
1xx11010 ................ PM1200.10
1xx12010 ................ PM3000.10
1xx13010 ................ PM6100.10
1xx14010 ................ CM1200.10
1xx21010 .................. AM100.10
1xx21020 .................... AM50.10
1xx21030 .................. CM200.10
1xx22010 ................... AJ150.10
1xx23010 .................. AM260.10
1xx30010 .............. PM11.10 3)
1xx30020 ................... PM30000
1xx30030 .................... PM34.10
1xx30040 .................... PM30.10
1xx31010 .................... PM16.10
1xx31020 .................... PM15.10
1xx31030 .............. PM11.10 4)
1xx31030 ...................... PM11-N
1xx32010 ................ PM30000-K
1xx32020 ...................... PM34-K
1xx34030 ...................... PM30-K
1xx35010 ...................... PM34-N
1xx35020 ...................... PM30-N
1xx36010 ...................... PM16-K
1xx36020 ...................... PM15-K
1xx36030 ...................... PM11-K
1xx40010 .............. SM12.10 1)
1xx40020 .......... SM1220.10 1)
1xx41010 ................ SM6000.10
1xx41020 ................ SM3000.10
1xx41030 ................ SM3600.10
1xx43010 ................... SM15000
1xx43020 ................ SM1520.10
1xx43030 .................... SM15.10
1xx43040 .............. SM12.10 2)
1xx43040 ......................... SM12
1xx43050 .......... SM1220.10 2)
1xx43050 ..................... SM1220
1xx43060 ......................... SM12
1xx51010 ................... AJ100.10
1xx52010 ................... CJ150.10
1xx52020 ................... CJ500.10

02/98

TDNR

Balance type

10040010 ............. SM12.00 1)

10040020 ......... SM1220.00 1)
10041010 ............... SM6000.00
10041020 ............... SM3000.00
10041030 ............... SM3600.00
10043010 .................. SM15000
10043020 ............... SM1520.00
10043030 ................... SM15.00
10043040 ............. SM12.00 2)
10043040 ........................ SM12
10043050 ......... SM1220.00 2)
10043050 .................... SM1220
10043060 ........................ SM12
10051010 .................. AJ100.00
10052010 .................. CJ150.00
10052020 .................. CJ500.00
10053010 .................. PJ200.00
10053020 .................. PJ300.00
10053030 .................. PJ360.00
10053040 .................. PJ400.00
10053050 .................. PJ600.00
10054010 ................ PJ2000.00
10054020 ................ PJ3000.00
10054030 ................ PJ3600.00
10054040 ................ PJ4000.00
10054050 ................ PJ6000.00
10054060 ...................... PJ6.00
10061010 .............. PJ12.00 1)
10061020 .......... PJ1220.00 1)
10062010 .................... PJ15.00
10062020 .............. PJ12.00 2)
10062030 .......... PJ1220.00 2)
10071010 .................. BB240.00
10071020 .................. BB244.00
10072010 .................. BB300.00
10072020 .................. BB120.00
10073010 ................ BB2400.00
10073020 ................ BB2440.00
10073030 ................ BB1300.00
10073040 ................ BB1200.00
10073050 .................. BB600.00
10074010 ................ BB3000.00
10074020 ...................... BB3.00

Notes
1) with 12 kg cell No. 34204/V
2) with15 kg cell No. 34501/V
or 626075
3) with cell No. 56580/V
4) 16 kg cell No. 625014

- 21 -

Leere Seite

Service bulletins

Is my service manual really up to date?

A t the bottom right of the title page you will find the date of issue. If you know the date of the latest edition,
you can thus see whether your service manual is up to date.
If this is not the case, the latest service bulletin has not been filed. (The service bulletins represent a
continuous supplement to the service manual and keep it up to date.)
The service bulletin always includes a new title page for the service manual, new pages and pages to be
exchanged, as well as a new contents page for section E. All these documents have the same, latest date of
issue at the bottom of the page.
First edition of the service manual "SM/PJ", Index A: November 1991 (11/91)

Contents section E

Date of issue

Service Bulletin ME-705035

Correction of spare part numbers

02/92

Service Bulletin ME-705054

Update of the service manual with the old SM scale board

04/92

Service Bulletin ME-11780285

Update of the service manual

02/98

Service manual ME-702434A

02/98

Leere Seite

LAB MARKETING SUPPORT

Adresse Mettler-Toledo GmbH, Postfach LAB-300, CH-8606 Greifensee

Telefon 01-944 36 36
Fax 01-944 31 90

Service bulletin
METTLER-TOLEDO
Electronic precision scales
SM/PJ scales
Supplements to service manual 702434A

Purpose of this service bulletin

Updating the service manual

Filing recommendation
Exchange title page 702434A
Section A

Exchange completely

Section D

Exchange completely

Section E

Exchange page 1 and add this page at the end

Section F

Exchange page 5/6

*P11780285*

Mettler-Toledo GmbH 1998

11780285 Printed in Switzerland 9802/38.12

Leere Seite

Data section

Contents

Page

List for customer's configuration

.............................................................................................

Technical data and adjustment tolerances

.............................................................................

2.1

Weighing range, readability, cornerload ......................................................................................

2.2

Linearity, calibration weight, temperature compensation .............................................................

2.3

Error limits of test weights following OIML No. 20/EC tolerances ................................................

Custom

version
..........................................................................................................................

3.1

Software versions ........................................................................................................................

3.2

Overview of special programs (as of June 1990).........................................................................

3.3

Overview of customized balances/scales ....................................................................................

Component diagrams and schemas

........................................................................................

4.1

Pin assignment of solderable connector ME-33930 ....................................................................

4.2

Boards ..........................................................................................................................................

Service manual ME-702434A

11/91

-1-

Leere Seite

Data section

List for customer's configuration

Note
Please print out the existing configuration before starting the service work or enter it in the list so that the scale
can be configured in the same manner after servicing.
Make copies of the list for your own use.

Service manual ME-702434A

11/91

-3-

Data section

Customer's configuration SM scales

Standby

------cONf-

-eND-

eseT

scale

yes

asD

lisT
NOlisT

uNIT
uNIT1

i-face

-2-

-3-

-1-

-4-

0.1

0.2

0.5

C.M.

ozt

dwt

B
-----

STANDARD V10.20.00
TYPE
SM. 1220
INR
0

FULL
d
RANGE

1200.9 g
1g
2000.0 g

0.1 g

CALL

4000.0 g

sTB

all

cONf

aUTO

2400

4800

1200

9600

600

110

300

150

-e-

-0-

-s-

-m-

Off

DD.

Off

a. Off NO

uNIT2

Stk

ozt

PCS

C.M.

dwt

pause

-, aUTO

-eND-

0.09

Customized configuration of PJ scales

With the PJ scales, configuration is possible only if the program cassette Option 019 is inserted. Even in this
case, only the sector I-FACE can be modified.

-4-

Service manual ME-702434A

11/91

Data section

Technical data and adjustment tolerances

2.1

Weighing range, readability, cornerload

Weighing range

Readability

Cornerload

Normal

Fine
range

Normal

Fine
range

3100 g

0.1 g

0.05 g

3 kg

0.2 g

6100 g

0.1 g

0.05 g

4 kg

0.3 g

SM12

12000 g

0.1 g

0.05 g

6 kg

0.5 g

SM1220

12000 g

2000 g

0.1 g

0.05 g

2/20

6 kg

0.5 g

SM15

15000 g

0.1 g

10 kg

0.8 g

SM1520

15000 g

2000 g

0.1 g

0.05 g

2/20

10 kg

0.5 g

SM15000

15000 g

0.1 g

10 kg

0.5 g

PJ12

12000 g

0.1 g

0.05 g

6 kg

0.5 g

PJ1220

12000 g

2000 g

0.1 g

0.05 g

2/20

6 kg

0.5 g

PJ15

15000 g

0.1 g

10 kg

0.8 g

SM3000
SM6000

Service manual ME-702434A

11/99

Service Factor
module

Test
weight

Tolerance

-5-

Data section

2.2

Linearity, calibration weight, temperature compensation

Linearity 1)

Tolerance
(up) (down)

Calibration weight

Normal
scales

Certified
scales

Service
module

Temperature
compensation

Reference
resistor

Tol.zero
Tol.sensipoint 10 C bilit 2) 10 C

Reference
resistor

SM3000

0.10 g

0.20 g

1 kg

2 kg

3 kg

0.75 g

0.30 g

165

SM6000

0.10 g

0.20 g

2 kg

4 kg

6 kg

1.20 g

0.60 g

165

SM12

0.3 g

0.4 g

4 kg

6 kg

12 kg

1.20 g

(125 ) 155

SM1220

0.3 g

0.4 g

4 kg

6 kg

12 kg

1.20 g

(125 ) 155

SM15

0.3 g

0.4 g

4 kg

6 kg

15 kg

1.6 g

0.8 g

155

SM1520

0.3 g

0.4 g

4 kg

6 kg

15 kg

0.80 g

0.40 g

155

SM15000

0.3 g

0.4 g

4 kg

6 kg

15 kg

1.6 g

0.8 g

155

PJ12

0.3 g

0.4 g

4 kg

6 kg

12 kg

1.2 g

(125 ) 155

PJ1220

0.3 g

0.4 g

4 kg

6 kg

12 kg

1.2 g

(125 ) 155

PJ15

0.3 g

0.4 g

4 kg

6 kg

15 kg

1.6 g

0.8 g

(125 ) 155

2)
3)

The specified tolerance is the admissible display error at 1/4, 1/2 and 3/4 full load when the zero point and
full load display are free from error. After a linearity adjustment, always check at 1/4 and 3/4 full load.
Test weight always same as full load.
Values in brackets apply to the old 12 kg weighing cell; for differences compared with the new 15 kg
weighing cell, see section Checking, page 10.

-6-

Service manual ME-702434A

02/98

Data section

2.3

Error limits of test weights following OIML No. 20/EC tolerances

Nominal value

Class E2
(NIST* Class S)

Class F1
(NIST Class M)

100 g

0,15 mg

0,5 mg

200 g

0,30 mg

1,0 mg

500 g

0,75 mg

2,5 mg

1 kg

1,5 mg

5 mg

2 kg

3,0 mg

10 mg

5 kg

7,5 mg

25 mg

10 kg

15 mg

50 mg

* NIST = National Institute of Standards and Technology, Washington, D.C.

Service manual ME-702434A

11/91

-7-

Data section

Custom version

3.1

Software

versions

When the scale is switched on. After the display test the current software number appears as a six-digit
number divided into two groups.
The program cassettes and the individual EPROM chips are inscribed with the first four characters of the
software number (e.g. V10.42).
1st group

Program type

Standard (for weighing units of the M series)

11-19

Pac applications (for weighing units of the M series)

20-29

Standard (for weighing units of the J series)

Standard (for special certified weighing units, to national codes)

31.39

Pac applications (for weighing units of the M series, France only)

Standard (does not load type parameters in EAROM)

51-59

Pac applications (for weighing units of the M series, to national codes)

60-69

Standard (also loads type parameters for special weighing units)

80-89

Type parameters (loads EAROM for weighing units of the M/J series)

90-99

Service, development and production

2nd group

Software version/number of the custom version

0-99

Version of last software update

(with certified weighing units also national version)

3rd group

Operating mode (category of EAROM loading in the weighing unit)

Normal weighing unit

Certified weighing unit with blockable calibration and configuration

11-19

Certified weighing unit (to national codes)

Certified weighing unit, calibration facility

21-29

Certified weighing unit (to national codes)

50-FF

Special weighing units, also letter code

For normal and certified weighing units, the type parameters are contained in the type cassette.
With special weighing units, these parameters are contained in the special standard software.
When the type parameters of certified and special weighing units are loaded, the code for the operating
mode must be entered in addition to the weighing unit type.

-8-

Service manual ME-702434A

11/91

Data section

3.2

Overview of special programs (as of June 1990)

Software of version V50.XX.XX does not change the EAROM contents.

Version

Description

ME-930073 V50.32

Attachment of PM balances/scales to old DL40s

ME-930111 V50.43

with 200 ms data output time

application: consumption measurements

ME-930109 V50.43

without ASD in taring

ME-930110 V50.43

no * in animal weighing string

ME-930100 V50.42

FIX 20 as piece count reference

ME-930091 V10.42

Autostart together with the CL310 multiplexer

ME-930125 V50.42

without CL software handshake

ME-930088 V50.42

Standard Remote

ME-930022 V50.45

Use

V10.45

ME-930124 V50.45

Autostart

ME-930125 V50.45

Calibration via the interface

V10.45

Faster display update (approx. 106-133 ms)

ME-930124 V50.45

Faster data output update (approx. 60 ms)

ME-930124 V50.45

"M" commands for filter etc.

V10.45 or
ME-930124 V50.45

Dispensing/consumption software
Restart

V10.45

Taring without stability detection

Full range display with 0.1 g DeltaRange
balance/scales
ME-930124 V50.45

Standard Remote
Autostart
Display - dataoutput update
Data output every 60 ms
CA, TI, M commands as with V10.45

Service manual ME-702434A

11/91

-9-

Data section

3.3

Overview of customized balances/scales

Cassette

Software version

PM30 Post Canada (type Pac only)

V10.42.69

PM30000
certified version .10
certified version .20

ME-33452

V60.42.66
V60.42.5d
V60.42.5e

PM16-REM

ME-216216

formerly 930088
for England

PM30000

ME-216220

with type data

SM-CN (Connex)

ME-33490

V50.45

PM6-P (Post Portugal)

PM30-P (Post Portugal)

ME-33497
ME-33498

V60.45.7C
V60.45.6F

RA311 (Reference balance), PJ

from PM460
RA3110 (Reference balance)

ME-216232
ME-216236
ME-216233

V60.45.7D
V60.45.7D
V60.45.7E

PM6/PB

ME-216125

V60.45.8F

PJ6000-FP
PM6000-FP

Front glass PPG

PJ3000-TH

ME-216159

V60.42.A5

PM6000-FB
PJ6-FB (Australia, Berger)

(blue housing)
ME-216254

V60.45.A7

College 150

Front glass

College 3600

ME-216428

- 10 -

V60.40.AA

Service manual ME-702434A

11/91

Data section

Component diagrams and schemas

4.1

Pin assignment of solderable connector ME-33930

Assigned MiniMETTLER coding

1
2
3
4
5

1, 2
1, 3
1, 4
1, 5

AT, re-zero connector

Data I/O
Ex scales, Data I/O
PE Pac

2, 3
2, 4
2, 5
2, 3, 4

AT Pac
SM terminal, GM
Reserve
PM Pac

3, 4
3, 5

assigned by PM Pac
Ex scales, Pac, GM

4, 5

Reserve

Pin assignment of RS and CL interface

Reserve

RS IN

Reservedt RS DTR

Reserved RS CTS-

Reserved RS

Shield

CL IN+

Reserved RS

CL IN-

4
5

Service manual ME-702434A

11/91

Pin 10

CL OUT-

Pin 11

Pin 12

RS out

Pin 13

RS COM

Pin 14

Transfer

Pin 15

CL OUT+

- 11 -

Data section

- 12 CL cable
ME-47936
LP 16
ME-13976

GA44-PM
cable
ME-47926

Transfer
adapter
ME-47473

Reference
balance cable
ME-47946

Epson
cable
ME-33955

RS bidir.
1 HS line
9-pin ME-33783
25-pin ME-33995

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Service manual ME-702434A

Connector
accessories
side

round 5-pin round 7-pin 2 sockets for

RS 25-pin for AE
DIN
male connector
DIN
ME-33956
PM- AM/PM
ME-33868

Break in connector

Break in
connector

8-pin
Hirschmann (HX20)
Miniatur (HX40)

25-pin
9-pin RS

11/91

Data section

4.2

Boards

Board

Component diagram

Electrical scheme

SM/PJ Scale board

ME-34482

ES-34483

SM Scale board old SM scale

ME-34187

ES-34185

SM-F Display board (Fluorescent display)

ME-34370

ES-34368

SM-L Display board (LCD display)

ME-34190

ES-34188

PJ Display board (Fluorescent display)

ME-34548

ES-34549

SM-AF Display / Terminal board (FD)

ME-32902

ES-32903

SM-AL Display / Terminal board (LCD)

ME-32922

ES-32923

Service manual ME-702434A

04/92

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