CONCISE MANUAL
TOWER CRANE STT403
EU Importer & Maintenance
Jinlong Europe Zandvoorstraat 10/6 2800 Mechelen Belgium
Tel.: ++ 32/15 285454 Fax: ++32/15 209680
Jinlong Europe UK & Ireland 2nd Floor, Titan Court, 3 Bishop Square - Hatfield AL10 9NA
Hertfordshire U.K.
Tel: ++ 44/1707 226 522 Fax: ++44/1707 226 001
Manufacturer:
Fushun Yongmao Construction Machinery C Ltd. China
STT 403 CONCISE TOWER CRANE MANUAL
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
PREFACE
Jinlong Europe, a revolutionary evolution!
Reliability, quality, safety, and high technology are the success of Yongmaos topless
tower cranes all over the world.
In Europe all our cranes are CE approved. This is the result of a constant
technological research.
Because of our relentless efforts to improve our products, technical updates are from
time to time necessary. Therefore, the technical data in this manual are subject to
change without warning.
Topless tower cranes, a revolutionary evolution.
Jinlong Europe
Zandvoorstraat 10/6
2800 Mechelen Belgium
Tel: ++ 32/15 28 54 54 Fax: ++32/15 20 96 80
Jinlong Europe UK & Ireland
2nd Floor, Titan Court, 3 Bishop Square Hatfield
AL10 9NA Hertfordshire
U.K.
Tel.: ++ 44/1707 226 522 Fax: ++44/1707 226 001
-7-
RCVC.2.0.ENG
TABLE OF CONTENTS
CHAPTER 1. TECHNICAL DATA..................................................................................... 10
1.1. SPECIFICATIONS ............................................................................................................................................... 11
1.1.1. STT403-24T ...................................................................................................................................................... 11
1.1.2. STT403-18T ......................................................................................................................................................14
1.2. PREPARING THE CONSTRUCTION SITE .................................................................................................... 17
1.2.1. SPACE REQUIREMENTS FOR ASSEMBLY.................................................................................................17
1.2.1.1. INTRODUCTION..................................................................................................................................... 17
1.2.2. DIMENDIONS..................................................................................................................................................18
1.2.2.1. TOTAL CRANE DIMENSIONS .............................................................................................................. 18
1.2.2.3. DIMENSIONS EN WEIGHT PARTS....................................................................................................... 19
1.3. CONCRETE FOUNDATION FOR FOUNDATION ANCHORS..................................................................... 26
1.3.1. PREPARATION ................................................................................................................................................26
1.3.2. INSTALLATING THE CRANE FOUNDATION .............................................................................................27
1.3.3. GROUNDPRESSURE AND CHOICE OF THE FUNDATION.......................................................................28
1.3.4. DIMENSIONAL FEATURES OF THE FOUNDATION ANCHORS..............................................................29
1.4. COUNTER-JIB BALLAST .................................................................................................................................. 30
1.4.1. INTRODUCTION.............................................................................................................................................30
1.4.2. COUNTER-JIB BALLAST DIMENSIONS .....................................................................................................31
1.5. REEVING (ZIE 2-5-8) .......................................................................................................................................... 37
1.5.1. FROM DUAL REEVING TO SINGLE REEVING..........................................................................................37
CHAPTER 2. WINCH UNIT ............................................................................................. 39
2.1. EXPLANATION OF THE SYMBOLS: .............................................................................................................. 40
2.2. COMPOSITION OF THE WINCH UNIT: ......................................................................................................... 40
2.3. WORKING PRINCIPLE...................................................................................................................................... 41
2.4. SPARE PARTS AND MAINTENANCE.............................................................................................................. 42
2.4.1. PROGRAMMEDCONTROLLER ....................................................................................................................42
CHAPTER 3. SLEWING MECHANISM ........................................................................... 43
3.1. EXPLANATION OF THE SYMBOLS: .............................................................................................................. 44
3.1.1. DESCRIPTION:................................................................................................................................................44
3.2. SLEWING MECHANISM.................................................................................................................................... 45
3.2.1. DESCRIPTION .................................................................................................................................................45
3.2.2. OPERATION.....................................................................................................................................................46
3.3. RTC SCHEMATIC DIAGRAM........................................................................................................................... 48
3.4. MALFUNCTIONS ................................................................................................................................................ 50
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CHAPTER 4. TROLLEY WINCH ..................................................................................... 52
4.1. SYMBOLS ............................................................................................................................................................. 53
4.2. TROLLEY BRAKE(ZIE FIG. 6-4-1) .................................................................................................................. 55
4.2.1. DESCRIPTION:................................................................................................................................................55
4.2.2. MAINTENANCE..............................................................................................................................................57
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
CHAPTER 1. TECHNICAL DATA
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.1. SPECIFICATIONS
1.1.1. STT403-24t
24t
Fig. 1-1-1a
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Table 1-1-1a
R
80
74
70
64
60
54
50
40
Fall
IV
II
IV
II
IV
II
IV
II
IV
II
IV
II
IV
II
IV
II
R(max)
m
12.49
23.70
15.57
25.84
16.30
31.24
16.30
31.24
17.01
32.65
17.01
32.65
17.01
32.65
17.01
32.65
C(max) t
30
40
44
50
54
60
64
70
74
80
24.00
12.00
24.00
12.00
24.00
12.00
24.00
12.00
24.00
12.00
24.00
12.00
24.00
12.00
24.00
12.00
8120
9120
9090
10090
11580
12000
11580
12000
12220
12000
12220
12000
12220
12000
12220
12000
5460
6460
6180
7180
8020
9020
8020
9020
8500
9500
8500
9500
8500
9500
8500
9500
4740
5740
5400
6400
7070
8070
7070
8070
7500
8500
7500
8500
7500
8500
3880
4880
4460
5460
5925
6925
5925
6925
6305
7305
6305
7305
6305
7305
3420
4420
3950
4950
5310
6310
5310
6310
5660
6660
5660
6660
2840
3840
3320
4320
4540
5540
4540
5540
4855
5855
2520
3520
2970
3970
4110
5110
4110
5110
2110
3110
2520
3520
3555
4555
1870
2870
2255
3255
1555
2555
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Fig. 1-1-2a
Table 1-1-2a
F2
F3
249t
176t
245t
182t
F1
159t
190t
In service
157t
205t
out of service
Crane weight without load or ballast with
longest jib and at maximum height
Crane mechanism specifications
Table 1-1-2b
Name
Mechanism
m/min
m/min
Hoisting
90LFV60
038
046
072
12
7.5
3.5
019
023
036
24
15
7
Trolleying
kW
550m
>550m1
90
11DFV10
0-65 m/min
11
RTC435
00.8 rpm.
3 x 145N.m
YMD100
00.8 rpm
3x10,5
RT
12.525 m/min
6x5,2
Slewing
Travelling
Please consult us.
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STT 403 CONCISE TOWER CRANE MANUAL
1.1.2. STT403-18t
18t
Fig. 1-1-1b
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Table 1-1-1b
R
80
74
70
64
60
54
50
40
fall
R(max)
m
C(max) t
30
40
44
50
54
60
64
70
74
80
IV
16.6
18.000
9036
6160
5485
4685
4250
3710
3405
3015
2795
2500
II
30.5
9.000
9000
6660
5985
5185
4750
4210
3905
3515
3295
3000
IV
18.0
18.000
10001
6920
6175
5290
4810
4210
3875
3445
3200
II
33.6
9.000
9000
7420
6675
5790
5310
4710
4375
3945
3700
IV
21.7
18.000
12440
8875
8865
6775
6180
5445
5030
4500
II
41.2
9.000
9000
9000
9365
7275
6680
5945
5530
5000
IV
21.8
18.000
12520
8970
7970
6860
6265
5520
5100
II
41.6
9.000
9000
9000
8470
7360
6765
6020
5600
IV
22.5
18.000
13005
9351
8350
7200
6575
5800
II
43.3
9.000
9000
9000
8850
7700
7075
6300
IV
22.2
18.000
12795
9177
8255
7115
6500
II
42.9
9.000
9000
9000
8755
7615
7000
IV
23.3
18.000
13550
9723
8770
7600
II
45.4
9.000
9000
9000
9000
8100
IV
24.5
18.000
14315 10500
II
40.0
9.000
9000
9000
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Fig.1-1-2b
Table 1-1-2a
F2
249t
245t
F3
176t
182t
F1
159t
190t
In service
157t
205t
Out of service
Crane weight without load or ballast with
longest jib and at maximum height.
Mechanism Specifications
Table 1-2-2b
Naam
Code
m/min
m/min
Hoisting
75LFV60
038
046
076
9.0
7.0
3.0
019
023
038
18.0
14.0
6.0
Trollying
kW
550m
>550m2
75
7.5DFV08
0-69 m/min
7.5
RTC435
00.8 rpm
3x145N.m.
YMD100
00.8 rpm
2 x10.5
RT
12.5-25 m/min.
6x5.2
Slewing
Travelling
Gelieve ons te contacteren.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2. PREPARING THE CONSTRUCTION SITE
1.2.1. SPACE REQUIREMENTS FOR ASSEMBLY
1.2.1.1. INTRODUCTION
This brochure provides the dimensions of the space requirements for the crane.
It consists of two sections:
- The entire crane with indication of the most important dimensions.
- The crane is shown in three parts:
Foundation anchors and undercarriage
Mast composition
Range and jib length
Based on the provided dimensions, you can prepare the assembly of the crane.
ATTENTION: The provided dimensions do not take account of sagging
under load or any manufacturing tolerances.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2. DIMENDIONS
1.2.2.1. TOTAL CRANE DIMENSIONS
14
19
11
18 17 16
10
9
13
12
15
8
6
2
3
8x8m
Fig. 2-1-2-1
N
Name
Fixing angle
11
Tower head
Base ballast support
12
Jib
Central ballast3
13
Trolley mechanism
Travelling bogie
14
Trolley
Mast section
15
Hook assembly
Telescoping cage4
16
Counter-jib
Telescoping mechanism
17
Hoisting mechanism
Lower slewing
18
Elektric control system
Upper slewing
19
Counter-weight1
10
Name
Cabin
To deliver by the user
If .applicable
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2.3. DIMENSIONS EN WEIGHT PARTS
1740
1.2.2.3.1. FIXING ANGLES
1x1531kg
2706
Fig.2-1-3-1
1.2.2.3.2. Mast
2575
25
00
7047
7086kg
Fig. 2-1-3-2
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2.3.3. Telescoping cage
50
80
12005
17000kg
5080
Fig. 2-1-3-3
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STT 403 CONCISE TOWER CRANE MANUAL
3550
1.2.2.3.4. Slewing mechanism.
25
90
12588kg
2590
Fig. 2-1-3-4
7206
1.2.2.3.5. Cat head
3708
30
27
5442kg
Fig. 2-1-3-5
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2.3.6. Jib
25451kg
81m
Jib T2112-2
Jib T2112-3
4500kg
4059kg
10370
2480
2480
3680
10351
1400
1400
Jib T2112-4
Jib T2112-5
3232kg
10259
2600kg
2430
2395
10299
1400
1400
Jib T2112-6
Jib T2112-7
1622kg
2101kg
10223
1750
10231
1770
1400
1400
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Jib T2112-8
Jib T2112-9
1240kg
958kg
10168
1400
1715
1730
10158
1400
Pulley support
163kg
775
1180
383
110kg
1400
724
603
Jibnose T2112-11
Fig.2-1-3-6
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2.3.7. Trolley
3245
1258
18
64
1223kg
Fig.2-1-3-7
1.2.2.3.8. Hook
1767
32
0
1869
578kg
Fig.2-1-3-8
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.2.2.3.9. Counter-jib
13126kg
23687
- Counter-Jib T2116-1
3655
4337
1400
1400
- Counter-Jib T2116-2
3252kg
2430
8351
1700
- Counter-Jib weight T2116-3
2551
6243kg
2200
11516
Fig.2-1-3-9
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.3. CONCRETE FOUNDATION FOR FOUNDATION ANCHORS
1.3.1. PREPARATION
TO BE PREPARED BY CLIENT:
The concrete foundation of the foundation anchors must be executed on basis of
the parameters in Table 1-3-1.
ATTENTION: The listed parameters are minimum values to be observed,
taking account of the stability requirements of the crane
Please contact us in case of deviating conditions.5
Jinlong Europe Zandvoorstraat 10/6 2800 Mechelen Belgium Tel.:++32/15 28 54 54 Fax: ++32/15 20 96 80.
and
Jinlong Europe UK & Ireland 2nd Floor, Titan Court, 3 Bishop Square Hatfield - AL10 9NA Hertfordshire - U.K.
Tel: ++ 44/1707 226 522 Fax: ++44/1707 226 001
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.3.2. INSTALLATING THE CRANE FOUNDATION
The foundation must be defined taking account of:
- Type of crane
- The height of the crane
- The soil resistance
For this, we refer to table 1-3-2.
The crane reaction forces must at all times be less than the soil resistance.
ATTENTION: Incorrect installation of the foundation anchors may cause
crane instability, which, in turn, may result in an accident.
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STT 403 CONCISE TOWER CRANE MANUAL
1.3.3. GROUNDPRESSURE AND CHOICE OF THE FUNDATION
Mv
Fh
e=
Fv
M v + Fh h b
Fv + Fg
3
Fg
2( Fv + Fg )
pB =
3bl
[ pB ]
Mt
TorquekNm
Mv
Over turning moment (kNm)
Fv
Crane weight (kN)
Fh
Horizontal forces (kN)
Jiblength (m)
n. of mast section
YM:
Types of concrete blocks
Fg
Concrete block weight (kN)
ES
In service
HS
Out of service
Excentricity (m)
Dimension of concrete blocks (m)
pB
Ground pressure(kN/m2)
[pB]
Permissible ground pressure (kN/m2)
Table 3-1-1
n
80
74 70
Es
Hs
L(m)
L(m)
64
60
54
50
40
80
74 70
64
60
54
50
40
Mv 5156 5388 5810 5796 5807 5681 5859 5789 6672 6417 5941 5815 5670 5562 5377 5034
73.2
12
Fh
49.9 45.4 45.4 45.4 45.4 45.4 45.4 45.4
177
172
172
172
172
168
168 168
Fv 2007 1991 1987 1948 1945 1892 1889 1818 1767 1751 1747 1708 1705 1652 1649 1578
Mt
670 670 670 670 670 670 670 670
Table 3-1-2
H
73.2
12
YM173N
YM206N
YM235N
YM270N
YM307N
YM347N
YM307N
Fg
1730
2060
2350
2700
3070
3470
3070
pB
39.2
27.8
21.9
18.2
15.8
14.1
12.9
6.0
6.5
7.0
7.5
8.0
8.5
9.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.3.4. DIMENSIONAL FEATURES OF THE FOUNDATION ANCHORS
The foundation anchors must be placed symmetrically in relation to the
axes of the block and have to form a 2m square according to the dimension
of the mast they have to support.(fig. 3-3-1 en fig. 3-3-2)
300
ATTENTION: Please respect the 300mm distance between the mounting
plates and the fixing angles. See fig. 3-3-1.
2
1
2500x2500
Fig. 3-3-1
1.
Foundation anchor
2.
Reference line
ATTENTION: Cutting or reducing the reinforcement in the foundation is
prohibited.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.4. COUNTER-JIB BALLAST
1.4.1. INTRODUCTION
The counter-jib ballast consists of various reinforced concrete blocks A, B or
C. The counter-jib ballast is governed by the length of the jib. These blocks are
suspended one by one at the rear of the counter-jib.
Make sure that during erection the counter jib ballast will not be damaged.
The permissible weight tolerance is
+50
0
kg per block.
The manufacturing drawings are added in annex.
- Ballast 4000 kg fig. 5-1-1
- Ballast 2000 kg fig. 5-1-2
- Ballast 1000 kg fig. 5-1-3
NOTA: We recommend weighing the concrete blocks and marking their
weight with paint on a visible side of the concrete block.
.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.4.2. COUNTER-JIB BALLAST DIMENSIONS
Jib length
40
50
54
60
64
70
74
80
Counter-jib length in m
24.2
24.2
24.2
24.2
24.2
24.2
24.2
24.2
3A+C
4A+B
4A+B
5A+B
5A+B
6A+C
6A+C
6A+B
13000 18000
18000
22000
22000
25000
25000
26000
During use
and
telescoping
Blocks
Weight (kg)
Block type
Density (t/m3)
2.4
4000
1%
2.4
2000
2%
2.4
1000
2%
Weight(kg)
-31-
Tolerance
RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
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STT 403 CONCISE TOWER CRANE MANUAL
Fundation STT403-1
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STT 403 CONCISE TOWER CRANE MANUAL
Fig. 5-1-1
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Counter-weight A: 2000 kg
Fig. 5-1-2
-35-
RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Counter-weight B: 1000 kg
Fig. 5-1-3
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.5. REEVING (ZIE 2-5-8)
1.5.1. FROM DUAL REEVING TO SINGLE REEVING
- Bring the trolley against the jib foot and fasten it.
- Lower the hoist hook down the ground (vertical position).
- Remove the connecting pin (8) so that the single and dual hookblock
separate.
- Reinstall the connecting pin (8) on the single hookblock and secure it
with cotter pins.
9
5
Fig.2-5-8
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
- Bring the trolley (4) against the trolly (jib)(see fig. 2-5-9).
- Remove the pin (8).
- Reinstall the connecting pin (8) and secure it with cotter pins (8).
- This terminates the connection from dual to single reeving.
8
Fig. 2-5-9
NOTE: Conversion from dual reeving to single reeving takes place in reverse
order.
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STT 403 CONCISE TOWER CRANE MANUAL
CHAPTER 2. WINCH UNIT
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STT 403 CONCISE TOWER CRANE MANUAL
2.1. EXPLANATION OF THE SYMBOLS:
LFV
Single-wire
Type
Motor power in kW
2.2. COMPOSITION OF THE WINCH UNIT:
Fig.5-2-1
- Frequency controlled electrical motor(1)
- Brake mechanism (2)
- Gear box (3)
- Drum (4)
- Limiter (5)
- Ventilator (6)
- Support base (7)
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STT 403 CONCISE TOWER CRANE MANUAL
2.3. WORKING PRINCIPLE
The LFV system makes is possible to change the 3 phase power supply
(by a AC converter) to a frequency driven power voltage.
The electrical diagram:
XL
PLC
Lfa
PG
LM
Joy-stick
Programmable controller
Brake
Encoder
Motor
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
2.4. SPARE PARTS AND MAINTENANCE
2.4.1. PROGRAMMEDCONTROLLER
The PLC must be checked frequently.
Part
Explanation
Parameter
Power supply
Voltage PLC
AC 220V
0C~55C
30%~85%RH
Control panel
I/O Voltage
Operation voltage
Fittings
Check for correct operation
Battery backup
Check batteries
-42-
AC100 240V
(85-264V) referentie
Ca. 3 jaar
RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
CHAPTER 3. SLEWING MECHANISM
43-
RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
3.1. EXPLANATION OF THE SYMBOLS:
R T C
Torque (N.m)
Current brake
Voltage regulator
Slewing mechanism
3.1.1. DESCRIPTION:
Select the slewing speed according to the required displacement. Increase or decrease
slewing speed gradually. Slow down gradually instead of stopping abruptly by means
of the slew brake.
The slewing brake may only be used to position the jib when hoisting at wind speeds
< 13 m/s.
To prevent damage to the hoist rope, avoid simultaneous slewing and hoisting (rope
twisting risk)
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
3.2. SLEWING MECHANISM
3.2.1. DESCRIPTION
The slewing mechanism RTC consists of:
1/ A squirrel cage motor turning at constant speed in the desired direction;
2/ An electrodynamic coupling/brake producing the speed changes;
3/ A reduction in which the clutch engages directly on the slewing ring;
4/ Safety brakes mounted on the electrodynamic coupling/brake;
5/ Tacho-dynamo, for speed control;
6/ Slewing limiter;
7/ The crane can be put in weathervaning both manually and electrically.
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STT 403 CONCISE TOWER CRANE MANUAL
3.2.2. OPERATION
1/ Make the motor run in the desired direction.
2/ The brake releases.
3/ The electrodynamic brake inductor is supplied with direct current.
4/ An amperage change in the inductor produces a speed change. In that way, the
desired speed can be obtained by means of the control box.
AT STANDSTILL:
- The power supply to the motor is switched off, power is supplied
to the inductor of the electrodynamic brake and the jib is brought
to a stop;
- The safety brake only locks when, in case of necessity, the operator
presses the thereto-provided button.
ATTENTION: Stopping the jib by counter-slewing is prohibited.
At the end of the workday, the jib must be placed in weathervaning.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
1.
Motor
2.
Gearbox
3.
Weathervaing smechanism
3
4.
Slewing ring
5.
Limit switch
6.
Slewing brake
1
5
6
2
Fig. 6-2-1
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STT 403 CONCISE TOWER CRANE MANUAL
3.3. RTC SCHEMATIC DIAGRAM
IC
V
RP
IC
Adjustable 3-phase
IC
alternating voltage
RP
IC
Anticlockwise contactor
V
Voltage feedback
Clockwise contactor
Functiediagram
Name
RP:
Potentiometer
IC:
Signal amplifier
Operation:
The control signal of the potentiometer RP (slewing mechanism RTC) is converted
through the amplifier IC to a single and three-phase AC-voltage that directly controls
the driving motor.
The slewing direction is controlled through a separate signal.
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RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
Wiring diagram
RDi
A
RD
RM
RG
AC48V
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RRa
RCVC.2.0.ENG
STT 403 CONCISE TOWER CRANE MANUAL
3.4. MALFUNCTIONS
1/ The slewing mechanism is provided with an electronic control device that:
- Controls slewing acceleration and deceleration;
- Prevents changing of the slewing direction by a control error;
2/ If a malfunction occurs, working with the crane must be stopped and its cause
must be eliminated.
Table 5-3-1
Operation
Normal
Abnormal
Slewing movement from 0
position on joystick.
Slewing starts gradually up to
its maximum speed.
Slewing starts abruptly. The
tower deforms.
Slewing movement towards
0 position.
The slewing movement slows
down and stops after 7-10
seconds.
Slewing stops instantly. The
tower deforms.
Shunt bridging.
Free slewing.
Slewing stops suddenly.
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STT 403 CONCISE TOWER CRANE MANUAL
NOTE: These malfunctions can have the following causes:
1/ Incorrect connection of the 380 VAC/48 VAC power supply; excessive
voltage fluctuations;
2/ Potentiometer and joystick are not compatible or are incorrectly
adjusted with reference to the resistance (O-R/2);
3/ Check if the inverter is intact and operates properly within the
parameters;
4/ Check the connections of each part for damage and/or improper
tightening;
5/ Check if the control box still works within the given parameters.
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STT 403 CONCISE TOWER CRANE MANUAL
CHAPTER 4. TROLLEY WINCH
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STT 403 CONCISE TOWER CRANE MANUAL
4.1. SYMBOLS
DFV
Torque
Frequency controlled
Motor voltage (kW)
ATTENTION: The trolley hoisting speed must be selected
according to the distance to be run. Increase and
decrease speeds gradually.
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STT 403 CONCISE TOWER CRANE MANUAL
Composition of the trolley winch
11
6
Fig 7-2-1
1.
Support plate
2.
Reductor
3.
Drum
4.
Motor
5.
Limiter
6.
Brake
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STT 403 CONCISE TOWER CRANE MANUAL
4.2. TROLLEY BRAKE(ZIE FIG. 6-4-1)
4.2.1. DESCRIPTION:
The electromagnetic brake starts operating as soon as the power supply is
cut. Brake clearance in the active range is automatically adjusted.
Fig. 6-4-1
1.
Fixed brake disc
2.
Brake disc
3.
Brake clearance
4.
Shaft
5.
Spring
6.
Brake plate
7.
Electromagneet
8.
Brake yoke nut
9.
Pressure disk
10.
Brake
11-12-13. Fixation
14.
Cover
15.
Complete brake
16.
Cover
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STT 403 CONCISE TOWER CRANE MANUAL
Brakes:
When the current is cut, the electromagnetic atrractive force disappears.
The brake spring (8) pushes the pressure plate (6) back on the brake disc
(1-2). This closes the brake.
Opening the brake:
When the excitation coil (7) is excited, the pressure plate (6) is attracted
by which the brake compression spring (8) is pressed in. By this, the
brake discs (1 and 2) open up.
Brake clearance:
Normal brake clearance is 0.8 to 1.2 mm. Check brake surfaces for
soiling (oil- grease).
Brake moment adjustment:
The brake moment is set at the factory.
Opening the brake manually:
The brake can be released manually by loosing the brake yoke (9 en 10).
Cover
Chassis
Nut
Splitpen
Screw
ATTENTION: It is prohibited to work with a manually opened
brake.
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STT 403 CONCISE TOWER CRANE MANUAL
4.2.2. MAINTENANCE
1/ Every 200 hours or once a month:
2/ Check brake clearance and brake moment, as well as the condition
of the brake discs. Normal brake clearance is normally 0.8 to 1.2
mm.
3/
Attention: replace brake discs before they are completely worn.
4/ Check if there is any foreign matter in the brake and if it is free
from oil and grease.
ATTENTION: The brake must immediately be inspected if:
- It does not work properly
- It is overheating
- Abnormal vibrations are noticed
- Braking torque is insufficient
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STT 403 CONCISE TOWER CRANE MANUAL
EU Importer & Maintenance
Jinlong Europe Zandvoorstraat 10/6 2800 Mechelen Belgium
Tel.: ++ 32/15 285454 Fax: ++32/15 209680
Jinlong Europe UK & Ireland 2nd Floor, Titan Court, 3 Bishop Square - Hatfield
AL10 9NA Hertfordshire U.K.
Tel: ++ 44/1707 226 522 Fax: ++44/1707 226 001
Manufacturer:
Fushun Yongmao Construction Machinery C Ltd. China
