D12 Expert
D12 Expert
Cable**
Supply Voltage
Output Type
NPN (sinking)
Maximum Range
10-30V dc
Range varies by sensing mode and fiber optics used; see page 11.
Cable**
Supply Voltage
Output Type
NPN (sinking)
Maximum Range
10-30V dc
Range varies by sensing mode and fiber optics used; see page 12.
**NOTE:9 m (30') cables are available by adding suffix W/30 to the model number of any cabled sensor (e.g., D12EN6FP W/30)
ALM LO DO
40 ms 0 ms
7! 6! 5! 4! 3! 2! 1
7-Segment Bargraph Indicates: Signal Strength Sensing Contrast Programming Status Diagnostic Display
ON!
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D12E2 Threshold (Excess gain = 1x) Dark Sensing Condition D12E Threshold (Excess gain = 1x)
D12E and D12E2 models set their sensing threshold points differently during the TEACH mode process. D12E sensors automatically place the switching threshold just above the dark condition that is taught to the sensor (see Figure 2). This scheme works exceptionally well for sensing a very small sensing contrast, where the light level represented by the dark condition remains constant. However, in some applications, a subtle rise in the amount of light received in the dark condition may prevent the D12E from responding to the intended sensing event. D12E2 models automatically set the switching threshold at the mid-point between the light and dark sensing conditions taught to the sensor (Figure 2). This mid-point switching threshold allows D12E2 model sensors to ignore subtle changes in both the light and dark sensing conditions. D12E2 models were first developed to ignore a small amount of web flutter in high-speed registration color-mark-sensing applications. At the end of the TEACH mode process, the D12 Expert bargraph indicator flashes one to seven segments to indicate the relative sensing contrast (see page 8), so you know how forgiving your application will be to changing sensing conditions.
Figure 2. Comparing placement of switching thresholds for D12E and D12E2 sensors
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
Output Rating
Output Protection Circuitry Output Response Time Output Operation Mode Output Timing Functions Repeatability Adjustments Indicators
VALOX and Cycolac are registered trademarks of General Electric Co.; Delrin is a registered trademark of Dupont
WARNING . . .
These photoelectric sensors do NOT include the self-checking redundant circuitry necessary to allow their use in personnel safety applications. A sensor failure or malfunction can result in either an energized or a de-energized sensor output condition.
Never use these products as sensing devices for personnel protection. Their use as a safety device may create an unsafe condition which could lead to serious injury or death. Only MICRO-SCREEN, MINI-SCREEN, MULTI-SCREEN, MACHINE-GUARD and PERIMETER-GUARD Systems, and other systems so designated, are designed to meet OSHA and ANSI machine safety standards for point-of-operation guarding devices. No other Banner sensors or controls are designed to meet these standards, and they must NOT be used as sensing devices for personnel protection.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
7-Segment Display Output Indicator Power Indicator Push Button 30.0 mm (1.18")
Mounting Bracket (Included) Glass Fiber Emitter Port Glass Fiber Receiver Port
Plastic Fiber Installation: A. Cut fiber ends per instructions included with the fibers. Slide the fiber gripper up (open). (For .010" or .020" dia. fibers, insert the small fiber adaptor into the ports as far as it will go.) B. Insert the prepared plastic fiber sensor ends gently into the ports as far as they will go. C. Slide the fiber gripper back down to lock.
20.2 mm (0.79")
Mounting Bracket (Included) Pull to Relase Bracket 5.0 mm (0.20") Plastic Fiber Emitter Port Plastic Fiber Receiver Port
Mounting Bracket
D12E Sensors mount directly to a standard 35mm DIN rail, or may be through-hole mounted using the supplied mounting bracket and M3 x 0.5 hardware.
2.5 mm (0.10") Section A-A A 2.3 mm (0.09") 24.5 mm (1.00") 15.2 mm (0.60") 35.0 mm (1.38") 4.45 mm (2) (0.175")
9.9 mm (0.39") 4.8 mm (0.19") 3.25 mm (2) (0.128") A 0.94 mm (0.037") 8.6 mm (0.34") 11.9 mm (0.47")
10-30V dc +
Load Alarm (normally open)
+ 10-30V dc
Maximum Sensitivity
D12 Expert sensors are factory set for maximum sensitivity. Use the following TEACH mode procedure at any time to return the sensitivity to its maximum setting. Following the TEACH mode procedure on page 8, teach the following two conditions: 1. No light reaching the receiver. One easy way to do this is to disconnect the emitter and/or receiver fiber at the sensor. 2. Maximum light reaching the receiver. The best way to do this is to pipe the light from the sensors emitter port directly into the receiver port, using a short individual fiber. If this is not convenient, then return the greatest amount of light possible to the receiver by using a reflective target at close range (diffuse mode sensing) or by bringing the sensing end tips together (opposed mode sensing).
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
7 6 5 4 3 2 1
Programming is performed using the push button and a combination of single-, double-, and triple-clicks. (For a description of these clicks, see Remote Programming on page 9). Two output functions may be programmed by the push button: 1. Either no delay or a fixed 40 millisecond pulse stretcher (OFF-delay) for loads (or circuit inputs) that are too slow to react to a quick event. With no OFF-delay, sensing response is a fast 200 microseconds (.0002 seconds), both ON and OFF. 2. The output may be programmed for either light operate (LO) or dark operate (DO). In light operate, the sensor load output is energized during the light condition; in dark operate the load output is energized during the dark condition. These two output functions are programmed in sequence first the output timing, followed by the light/dark operate selection as explained in the chart. The factory settings are 0 millisecond OFF-delay (no delay) and light operate (LO). To check the output configuration at any time, hold down the push button for 2 seconds. The sensors 7-segment LED display will indicate the setting for 10 seconds, while the sensor continues normal operation. NOTE: To escape from PROGRAM mode and return to RUN mode at any point, push and hold the push button for 2 seconds.
ON
Push button
Mode
Indicator Status
Two steady red LEDs indicate the output settings: light or dark operate and output timing (0 or 40ms).
Change from RUN mode to NOTE: The sensor continues to operate normally OUTPUT during the display period. The display will CONFIGURATION automatically return to RUN mode if the push (DISPLAY) mode button is not clicked within 10 seconds. Red LED flashes at 1Hz opposite either Change to 0 ms or 40 ms output timing OUTPUT CONFIGURATION NOTE: The sensor will return to RUN mode if the (PROGRAM) push button is not clicked within 90 seconds. mode Output timing selection Flashing red LED toggles between 0 ms (no delay) and 40 ms (off-delay)
Triple-click
Triple-Click
Output timing selection is displayed Single-click to toggle between 0 ms and 40 ms Double-click Output timing is stored and the LO or DO selection is displayed Single-click to toggle between LO and DO Double-click LO/DO choice is stored and the sensor returns to RUN mode.
Double-Click Double-Click
Red LED flashes at 1 Hz opposite either Continue in LO or DO output mode OUTPUT CONFIGURATION NOTE: The sensor will return to RUN mode if the (PROGRAM) push button is not clicked within 90 seconds. mode Light/dark operate Flashing red LED toggles between selection LO and DO Return to RUN mode
The 7-segment LED bar graph indicates relative received signal strength.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
Relative Contrast
Unacceptable Low Moderate Good Very Good High Very High
Contrast Indication
When the push button is clicked to teach the second condition (see above), the 7-segment display flashes 1 to 7 LEDs three times to indicate relative contrast level (see Figure 4). Contrast is the difference in light level between the two sensing conditions. Higher contrast allows a higher sensitivity level, and, therefore, a higher excess gain. In short, a high contrast level is directly related to sensing reliability, and to the sensors ability to forgive subtle changes in sensing conditions.
Push button
Push and hold 2 seconds or longer Current output settings are displayed
Push and Hold 2 Seconds
Mode
Change from RUN mode to OUTPUT CONFIGURATION (DISPLAY) mode
Indicator Status
Two steady red LEDs indicate the output settings: light or dark operate and output timing (0 or 40ms). NOTE: The sensor continues to operate normally during the display period. The display will automatically return to RUN mode if the push button is not clicked within 10 seconds. Green ON LED single-flashes at 1Hz and the 7-segment display indicates relative received signal strength. NOTE: There is no timeout for the TEACH mode sequence. To escape from TEACH mode and return to RUN mode with the previous setting, press and hold the push button for 2 seconds or longer.
Double-click
Double-Click
ON indicator (green LED) single-flashes at 1 Hz TEACH Condition #1 Present the first condition to the sensor and single-click the push button
Single-Click
Sensing Condition #1
When the push button is single-clicked, the 7-segment display will turn each of its LEDs ON in sequence from #7 to #1, as the sensor samples and registers the first condition. The green ON LED will double-flash at 1 Hz to indicate that the sensor is ready to learn the second condition. NOTE: There is no timeout for the TEACH mode sequence. To escape from TEACH mode and return to RUN mode with the previous setting, press and hold the push button for 2 seconds or longer. When the push button is clicked, the 7-segment display will turn each of its LEDs ON in sequence from #7 to #1, as the sensor samples and registers the second condition. The 7-segment display will then flash 1 to 7 of its LEDs three times to indicate relative sensing contrast. (See Figure 4, above right.) If the contrast is acceptable, the sensor returns (after a few seconds) to RUN mode with the new, optimized sensitivity setting. If the contrast is unacceptable (indicated by only #1 LED of the 7-segment display flashing three times), the sensor returns to TEACH mode condition 1. NOTE: If the contrast is unacceptable, the ALARM output also pulses three times.
TEACH Condition #2 Present the second condition to the sensor and single-click the push button
Single-Click Sensing Condition #2
T1 = 0.04 sec to 0.8 sec T2 > 0.8 sec T1 Single-click H L Wait 0.8 seconds before next input T2 T1 Double-click H L T1 T1
T2 T1 Triple-click H L T1 T1 T1 T1
T2
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
Indicator Single-Flashing
Display: LED #7 flashes and green ON indicator is OFF. (Figure 7.) Problem: Load output is overloaded. Remove power, correct the problem, and re-apply power. Sensor will come up in RUN mode with the most recent settings.
ON
Display: LEDs #1 and 7 flash together, 6 times. (Figure 8.) Problem: This occurs at the end of TEACH mode, when the sensor has received faulty data. Faulty data may result from an unstable target or from high electrical noise occurring while TEACH mode is in process. The sensor will return to RUN mode, with the previous setting. Try re-teaching the sensor.
7 6 5 4 3 2 1
Indicator Single-Flashing
Display: LEDs #2 and 7 flash together. (Figure 9.) Problem: These LEDs flash continuously to indicate a sensor component failure. Return the sensor to the factory for replacement.
ON
Figure 7. LED #7 flashes with the power indicator OFF; load output is overloaded.
7 6 5 4 3 2 1
7 6 5 4 3 2 1
Indicator Single-Flashing
ON
ON
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
Typical Fiber Qty. Required Maximum Range* Model for Each Unit
Sensing Tip
(Dimensions in Inches)
IMM.443S
107 mm (4.2")
.29 .18 .043 Bundle Diameter
.50
IM.753S
295 mm (11.6")
.29 .18 .060 Bundle Diameter
IT13S
442 mm (17.4")
IT23S
930 mm (36.6")
.31
.50
1.5
Bundle Diameter
BMM.443P
15 mm (0.6")
.29 .18 .043 Bundle Diameter
.50
BM.753S
46 mm (1.8")
.29 .18 .060 Bundle Diameter
BT13S
68 mm (2.7")
BT23S
178 mm (7.0")
.31
.50
1.5
Bundle Diameter
* Range data is for 0.9 m (3') glass fiber assemblies ** Glass fibers are used in pairs, sold individually two are required
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]
Typical Fiber Qty. Required Maximum Range* Model for Each Unit
Sensing Tip
(Dimensions in Inches)
PIT16U
18 mm (0.7")
10.0 (.39) 0.25 (.010)
PIT26U
84 mm (3.3")
polyethylene
11.0 (.43)
0.5 (.02)
PIT46U
315 mm (12.4")
M2.5 x 0.45
** Range data is for 2 m (6.5') plastic fiber assemblies. 1.5 mm (.06") individual pair PIT66U 1 660 mm (26.0")
polyethylene 11.0 (.43) 3.0 (.12) Fiber Diameter
PBT16U
3.8 mm (0.15")
polyethylene 11.0 (.43) 2X 0.25 (.010)
PBT26U
25 mm (1.0")
polyethylene 11.0 (.43) 2X 0.5 (.02)
PBT46U
95 mm (3.7")
4.0 (.16)
PBT66U
190 mm (7.5")
polyethylene
14.0 (.55)
3.0 (.12)
Fiber Diameter
WARRANTY: Banner Engineering Corporation warrants its products to be free from defects for one year. Banner Engineering Corporation will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products. This warranty is in lieu of any other warranty either expressed or implied.
Clearwater Tech - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.clrwtr.com - Email: [email protected]