Thursday, August 30, 2012 Project name: Dafu commercial hotel & service apartment Project location: Gelang
Patah TECHNICAL REQUIREMENTS - COMMERCIAL ESCALATORS 1.00 SCOPE OF WORK
The complete supply, delivery, installation (including all the associated skilled/unskilled labor and the hire of any mobile cranes for offloading purposes) testing and commissioning of 2 escalators. 2.00 DUTY OF ESCALATORS
The escalators shall be proven in use in a commercial environment (e.g. shopping center or office building) and shall be capable of operating continuously for a period of 12 to 16 hours for 7 days a week throughout the year. The escalator components shall be designed to offer a service life of min. 100,000 hours without replacement of major parts. 3.00 OPERATING ENVIRONMENT
The escalator shall be equipped and configured for indoor usage. 4.00 DELIVERY AND INSTALLATION
The tenderer shall be required to visit the site and establish an area for offloading the escalators and a feasible route for installation of the escalators from the offloading area to their final location. The tenderer shall submit with his tender full details of all the work necessary to enable such a route to be established. 5.00 GENERAL SPECIFICATION - CODE COMPLIANCES
The whole of the equipment shall be in accordance with the latest edition of EN 115:1995. It shall also be in accordance with the requirements of this specification where these requirements exceed those of the EN standard. The supplier shall be ISO 9001 and ISO 14001 certified. 5.01 TRUSS
The escalator trusses shall be designed to accommodate the loadings and factors referred to in the latest edition of EN 115. The trusses shall not deflect greater than 1:750 of the distance between supports under a live uniformly distributed passenger loading of 5 kN/m (load area = width of escalator step x distance between supports). The truss shall be designed to accommodate the load without intermediate (center) supports if the vertical rise is below 6 m. The trusses shall be constructed of rolled steel sections, continuously welded where appropriate, and treated with an approved rust inhibitor. The trusses shall include all the frames, supports and reinforcements necessary for the support and fastening of the mechanical parts of the escalators.
There shall be no cross members on the soffit of the truss, either inside or outside. The soffit plate shall be 4 mm minimum thickness and welded and sealed to ensure it is oil tight. All the necessary steelwork, trimming angles and bearing plates to support the escalators from the building structure are to be provided and fitted by the building contractor. The truss supports at each end shall be provided with isolation (anti-vibration) pads, which dampen vibration and prevent structure-borne noise being transmitted to the building structure. 5.02 ESCALATOR DRIVE
The drive unit is located outside the step band, at the upper end of the escalator. The chain sprockets of the step band and the handrail driving wheels are driven via a duplex chain by a compact worm gear with an electric motor, flange-mounted at the gearbox. The main driving shaft supports the chain sprockets for the step band. The main driving shaft supports the handrail driving shaft via handrail chain and handrail wheels. The drive system assures that the handrails are moved synchronously with the step band. 5.03 DRIVE MOTOR
The drive motor shall be continuously rated and of adequate size for the duty concerned in both directions of travel. The drive shall be positive and quiet. The tenderer shall include details of the motor within the tender. The tenderer shall include within the tender a list of protection provided, which shall preferably be by means of temperature sensitive devices in the motor windings with a magnetically operated overload device to cater for stall conditions. The motor shall be provided with class F insulation and a minimum ingress protection class of IP21. 5.04 BRAKE
The escalator shall have a "fail-safe" operational braking system which shall be capable of bringing an unloaded and loaded escalator to rest within the stopping distances given in the latest edition of EN 115 and maintaining it in a stationary position. The action of the brake shall be smooth so that the step band is brought to a standstill without subjecting the passengers to sudden deceleration forces. The brake shall be held off electrically and applied by spring pressure. For escalators over 6 m vertical rise and/or which are subject to the "public service" requirements of EN 115, an auxiliary brake shall be provided. This must be directly coupled to the main drive shaft of the escalator. Provision shall be made for the temporary release of the brake by means of a manually operated release lever. The escalator shall stop automatically in the event of the operation of any safety device or electrical power failure. Each escalator shall have the facility to lock the step band in position to enable work to be carried out safely within the step band.
5.05
HANDRAIL DRIVE
To ensure the handrail runs synchronously with the step band, within a speed tolerance of 0% to 2%, a chain from the main drive shaft to the handrail shaft shall be used. A positive drive and proper tensioning of the handrail shall be achieved at all times. At the newel ends there shall be adequate sized rollers to guide the handrail around the newels. Each roller shall be fitted with sealed ball bearings and be grease lubricated. 5.06 HANDRAILS
The endless rubber handrails shall be pre-stretched and provided with a nylon lining on the running faces and suitably reinforced with steel or cord tension members to enhance service life. The minimum breaking strength of the handrails shall be 27 kN. The color of the handrail shall be Black. 5.07 STEP CHAINS
The step chains shall be specifically designed for escalator applications and be of the roller type with heat-treated links to satisfy the requirements of the newels version of EN115. In the interests of the environment and fire prevention, the step chains shall be of the sealed-for-life, lubrication-free type which require no external oil lubrication. The links, pins and bushes shall be suitably treated to prevent corrosion (e.g. zinc plated). 5.08 STEP CHAIN TENSION CARRIAGE
A step chain tension device shall be provided in an easily accessible position in the lower machine pit. The tension carriage assembly shall be mounted on rollers with adequate lateral guidance to prevent skewing and shall be fitted with adjustable pressure springs to ensure uniform tensioning of the step chains. 5.09 STEPS
The silver painted steps shall be of an interchangeable design of rigid high tensile die cast aluminum, incorporating grooved tread plates and risers, and shall be capable of being removed and replaced without removing the skirtings or inside balustrade. Multi-piece step assemblies are not acceptable. The step rollers shall have sealed ball bearings which are permanently grease lubricated. The steps are of distortion-resistant design, made of high tensile, die-cast aluminium. The tread plates have narrow grooves. The inner width between the cleats is 5.7 mm (average). Similar to the tread plate, the step riser is grooved vertically. Each step is provided with two step rollers of 75 mm diameter with encased, sealed-for-life ball bearings. 5.10 STEP COMBS
Step combs shall be manufactured from yellow plastic and be easily replaceable. The escalator must incorporate step guides of wear-resistant material to ensure precise lateral entrance of the step into the comb. Safety contacts shall be fitted to the comb plate, acting both vertically and horizontally, to stop the
escalator in the event of an object becoming entrapped between the steps and the combs. 5.11 SKIRTINGS
Rigid sheet steel skirting panels with a minimum thickness of 3 mm shall be provided adjacent to the steps. They shall be coated with a black long-wearing friction reduction compound and adequately supported to prevent bending or deflection. Flexible skirting panels with micro-switches shall not be accepted. 5.12 BRUSH GUARDS
Single brush guards shall be provided to protect the step/skirting gap. They shall follow the nose line of the steps, running continuously throughout the length of the moving step band and terminating 50 mm before the comb plates at both ends. At each end of the brush guard there shall be a smooth tapered aluminum leading piece to ensure that there are no sharp edges, which may be a hazard to passengers. The holder/basis shall be made of black anodized aluminum. 5.13 FLOOR COVER PLATES
Single panel covers of steel/aluminum construction shall be provided at the escalator entrances, covered with stainless steel with punched diamond pattern, black painted. The covers shall be removable for maintenance purposes. 5.14 BALUSTRADES
The balustrades shall be of clear toughened glass of the impact resistant type. Their minimum thickness shall be 10 mm and the panels shall be self-supporting without the need for mullions. The panels shall be separated into standard lengths with the joints arranged at right-angles to the handrails. The vertical height of the balustrade, both on the incline and the ends, shall be min. 900 mm. Passenger fall protection barriers are to be installed outside the balustrades at both ends of the unit for additional protection to prevent passengers falling over the balustrade of the unit. They should be made of toughened glass panels, with a stainless steel support bracket and a stainless steel fixing base. The additional barrier height should be 1300 mm. 5.15 FINISHES
The inner/outer decking shall be of brushed stainless steel. The joints of all sections shall be of the flush butted type. 5.16 OPERATIONAL MODE
The escalator shall run continuously, but shall reduce its speed after a pre-selected time if no passengers are detected. If no passenger enters the escalator after an adjustable time, the escalator stops. If a passenger is then detected, the unit re-accelerates or restarts in the pre-selected direction. The reduced speed (stand-by-speed) shall be approximately 40% of the nominal speed. Details of the required speed, nominal and stand-by speed are shown in Schedule No.1 - Escalator Particular Specification. The pre-selected direction must be visible via traffic lights; green and red colors are required. Details of the traffic lights shall be provided with the tender. 5.17 SAFETY DEVICES
The escalators shall be equipped with the following safety devices and features: 5.17.1 - Emergency stop buttons for passengers in the top left and bottom right handrail inlet front plates. 5.17.2 - Auxiliary brake is standard for units above 6 m vertical rise and is available as an option for units below 6 m. 5.17.3 - Broken step chain (chain tension) switches in the return station which stop the escalator in case of failure of the step chain. 5.17.4 - Finger protection with contact at the handrail inlet at the balustrade heads. 5.17.5 - Comb plate impact device switches which stop the escalator in case objects become trapped between the comb teeth and the moving step band. 5.17.6 - Step lowering device to switch off the escalator in the event of a step being lowered more than 5 mm from its correct path. 5.17.7 - Step return guards at both top and bottom ends to provide protection to/from the step band. 5.17.8 - A locking device, with mechanical and electrical protection, to lock the step band in position for when it is necessary to work within the step band. 5.17.9 - Speed sensor system, which electronically monitors the motor for over/under speeds and step band reversal. 5.17.10 - Motor thermal protection for temperature monitoring. 5.17.11 - Main switch with thermal and magnetic release. 5.17.12 - Stopswitchesforengineersusewithinupperandlowerendpits. 5.17.13 - Sockets for inspection use installed in the upper and lower machine compartments. 5.17.14 - Brush-type skirting deflectors to protect the gap between the skirting panels and the sides of the step treads. 5.17.15 - Access cover contacts. 5.17.16 - Handrail speed monitor. 5.17.17 - Missing step monitor. 5.17.18 - Diagnostic display. 5.18 WIRING
This includes the laying of all cables and conductors from the main circuit breaker in the control cubicle to the individual controls, lighting, and safety devices inside the escalator. All the electrical installation material must be suitable for humid conditions. The cables, switching
elements and electrical devices must be in accordance with CENELEC harmonized standards HD 21 and HD 22. 5.19 CONTROL SWITCHES
The control switch shall be mounted at the lower end of the escalator and shall be key operated. 5.20 BEARINGS
All bearings of rotating shafts are to be of a high quality, high precision and self aligning, and ball or roller type as appropriate. All bearings are to be selected to give, under an appropriate load profile for applications, a minimum calculated design life of 100,000 hours (L10h) based on the ISO definition of life rating. 5.21 LUBRICATION
The tenderer shall define the method of lubrication and state by what means oil and other debris are removed from the escalators at periodic intervals. Where a drive chain is used to couple the drive unit to the main drive shaft, an electronic automatic lubricationsystemshallbeprovidedwithsufficientoilcapacityforatleastonemonthsoperation. 5.22 NOTICES/SIGNS
Two notices per escalator shall be provided by the escalator sub-contractor depicting the following: Small children must be held firmly Dogs must be carried Stand facing the direction of travel: Keep feet away from sides Hold moving handrails.
Whenever possible these notices shall be in pictograph form in accordance with the requirements of EN 115. The above notices shall be fitted on site by other parties. 6.00 6.01 DOCUMENTATION DRAWINGS
The drawing provided for the purpose of tendering shows typical escalators. It is appreciated that dimensions could vary as far as the size of the upper and lower compartments are concerned. A dimensional drawing shall be submitted with the tender to indicate the size required by the unit included in the tender, together with all structural openings, and details of structural supports etc. 6.02 RECORDS
The tenderer shall supply two sets of record drawings and operating manuals on completion of the installation. 6.03 TECHNICAL PUBLICATIONS
The tenderer shall supply illustrated and technical publications relating to the equipment offered and any additional information requested within this document when submitting his tender. 7.00 SERVICING
The tenderer shall include 12 months of fully comprehensive service, commencing upon handover of the escalator to the employer. This shall include preventative maintenance, lubrication and replacement of any worn or defective components. The tenderer shall specify the costs for providing a 10-year fully comprehensive service contract following the 12 months warranty servicing period. This contract shall be payable annually and shall be only adjusted in accordance with the appropriate indices published by the national elevator and escalator trade associations. 8.00 WARRANTY
A 1-year manufacturers warranty shall be provided, commencing upon handover of the escalator to the owner. 9.00 9.01 SCHEDULE NO.1 - ESCALATOR PARTICULAR SPECIFICATION General Design Criteria Nofescalators: Arrangement: Inclination: Vertical rise: Step width: Nominal speed: Horizontal steps: Track transition radii: Operational mode: 9.02 Aesthetic Features Floor cover plates: Handrail inlet: Comb segment materials: Decking: Skirting: Stainless steel with punched diamond pattern with black paint Black plastic Yellow plastic Brushed stainless steel Sheet steel skirt with black anti-friction coating 2 Parallel 2 units 30 4500 m 1000 mm 0.5 m/s 2 1.0/1.0 Stop & Go and Stand-by speed
Skirt brush deflector: Balustrade type: Balustrade height: Balustrade extension: Handrail color: Truss side cladding:
Black anodized aluminum with single brush Glass balustrade 900 mm None Black Visible parts on the sides of the escalators shall be cladded by Grey primed sheet steel cladding (RAL7036) Visible parts on the soffit of the escalators shall be cladded by Grey primed sheet steel cladding (RAL7036) Silver aluminum None
Truss soffit cladding:
Step type: Step demarcation:
10.00
ELECTRICAL SUPPLIES
A 50Hz, 380V, 220V supply shall be provided by other parties. This supply shall be terminated in a junction box, adjacent to the control cabinet, and be used for the main motive power required. The tenderer shall detail the load requirements of each supply and the preferred locations of the incoming cables at the time of tender. 10.01 Electrical loadings: Electrical Loadings Starting mode Approx S.C. (A) via inverter 25.5A
Motor power (kW) 1x7.5kW
Approx R.C. (A) 17.0A
