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56 - Creating Materials

The document discusses how to create new materials in Mechanica for analysis. It describes the basic material properties that can be defined including generic properties like name and density, as well as structural properties like Young's modulus and Poisson's ratio. Thermal properties like specific heat capacity and thermal conductivity can also be defined. More advanced material properties beyond the scope of the document include nonlinear stress-strain responses, failure criteria, and fatigue characteristics. The document provides a step-by-step procedure for creating a new material called AL7075-T6 and populating its structural and thermal properties, then saving it to a model and erasing the model from memory.

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0% found this document useful (0 votes)
60 views8 pages

56 - Creating Materials

The document discusses how to create new materials in Mechanica for analysis. It describes the basic material properties that can be defined including generic properties like name and density, as well as structural properties like Young's modulus and Poisson's ratio. Thermal properties like specific heat capacity and thermal conductivity can also be defined. More advanced material properties beyond the scope of the document include nonlinear stress-strain responses, failure criteria, and fatigue characteristics. The document provides a step-by-step procedure for creating a new material called AL7075-T6 and populating its structural and thermal properties, then saving it to a model and erasing the model from memory.

Uploaded by

SameOldHat
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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MaterialsandMaterialProperties CreatingMaterialsLecture CreatingMaterials.

mp3

Creating Materials
Materials can be created for Mechanica analysis.
Basic Material Properties:

Functionally dependent properties

Generic Structural Thermal Miscellaneous Appearance User Defined

Symbolically/Table Driven

Structural Properties

Thermal Properties

Temperature Dependent CTE

LectureNotes

Basic Material Properties If a material does not exist, it can be created and added to the part and/or the Material Library. When creating isotropic materials the following attributes and properties can be defined:

Generic: Name, Description, Density Structural: Material Type, Poisson's Ratio, Young's Modulus, Coefficient of Thermal Expansion (CTE), Failure Criterion, Fatigue characteristics Each of these properties can be set to a user entered numerical value or an existing parameter.

Thermal: Specific Heat Capacity, Thermal Conductivity Miscellaneous: Sheetmetal Properties, Surface Properties, Detailing cross hatching Appearance: Appearances specific to the material (color, highlights, bump maps, transparency, and so on) User Defined: User defined material level parameters

For non-isotropic material types, the direction specific Poisson's Ratio, Young's Modulus, CTE, Shear Modulus, and Thermal Conductivity are definable. Functionally Dependent Properties For Isotropic materials, in addition to being able to set values equal to parameters or numerical values, the values of Poisson's Ratio, Young's Modulus, and the CTE can be made functionally dependent on temperature if desired. Temperature dependent material properties can be defined symbolically or by using a table.

Symbolically Driven: With a symbolically driven function, any mathematical symbol recognized by Pro/ENGINEER (such as sin, abs, sqrt, and so on) can be used. Logic statements can also be employed in defining the function. Table Driven: With a table driven function, the values in the table can either be entered manually or imported from a text file.

Advanced Material Properties

In addition to basic material properties, more advanced material properties can be defined for materials. These advanced properties include non-linear Stress-Strain responses, Failure Criterion, and Fatigue characteristics. These advanced properties are beyond the scope of this topic and will not be covered here.
CreatingMaterialsDemonstration CreatingMaterials_demo.mp4 CreatingMaterialsProcedure

Procedure: Creating Materials


Scenario
Create a new material and store it in a model. CreatingMaterials create_mat.prt

Task 1. Change the application to Mechanica, and begin creating a new material.
1. Click Applications > Mechanica > OK. 2. Click Materials to open the Materials dialog box. to open the Material Definition dialog box. 3. Click New material

Task 2. Populate the Structural and Thermal material property fields.


1. If prompted with the Changing Parameter Units dialog box, click Interpret Value > In the future, do not show this dialog > OK. This dialog appears when you enter numerical values before changing the units for those values. 2. Select the Structural tab if necessary, and enter the following values:

Property

Value

Units

Name

AL7075T6

N/A

Density

2.81

g/cm^3

Symmetry

Isotropic

N/A

Stress-Strain Response

Linear

N/A

Poisson's Ratio

0.33

N/A

Young's Modulus

71.7

GPa

Coeff. of Thermal Expansion

2.36e-05

/C

Failure Criterion

Distortion Energy

N/A

Tensile Yield Stress

503

MPa

Note that the fields for Mechanisms Damping, Tensile Ultimate Stress, and Compressive Ultimate Stress are left empty.

3. Select the Thermal tab and type the following values:

Property

Value

Units

Symmetry

Isotropic

N/A

Specific Heat Capacity

960

m^2/(sec^2 K)

Thermal Conductivity

130

N/(sec C)

4. Verify that the Structural and Thermal tabs appear as shown in the figures below.

Task 3. Save the material to the model only, save the model, and erase it from memory.

1. In the Material Definition dialog box, click Save to Model. Note that the material exists only in the create_mat part and not in the Library.

2. Click OK to close the Materials dialog box. 3. Return to the Standard Pro/ENGINEER mode by clicking Applications > Standard. 4. Click Save from the main toolbar and click OK to save the model. 5. Click File > Erase > Current > Yes to erase the model from memory. This completes the procedure.

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