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Textile Printing Process Guide

This document outlines the process of printing cotton fabric with reactive dye. It describes preparing a stock paste with sodium alginate, urea, and water, then measuring viscosity. A print paste is made by adding reactive dye, oxidizing agent, and alkali to the stock paste. The cotton fabric is printed using a flatbed printing machine and stenter. Viscosity decreases with added urea but rubbing and washing fastness increases. The overall goal is to print cotton fabric using reactive dye.

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1K views5 pages

Textile Printing Process Guide

This document outlines the process of printing cotton fabric with reactive dye. It describes preparing a stock paste with sodium alginate, urea, and water, then measuring viscosity. A print paste is made by adding reactive dye, oxidizing agent, and alkali to the stock paste. The cotton fabric is printed using a flatbed printing machine and stenter. Viscosity decreases with added urea but rubbing and washing fastness increases. The overall goal is to print cotton fabric using reactive dye.

Uploaded by

summar11
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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OBJECTIVES:-

 Preparation of stock paste.


 Preparation of print paste.
 To print given cotton fabric with the help of Reactive dye

APPARATUS:-

 Beaker
 Stirrer
 Electric Balance

CHEMICALS REQUIRED:- (FOR STOCK PASTE)

 Sodium alginate [3-12 %] 30-120g/l


 Urea 100-200g/l
 Ludigol 10g/l
 Water 1000 ml

PROCEDURE:-

 First of all, one liter water was taken in a beaker.


 This was followed by the addition of sodium alginate 3% of the weight of
paste to be prepared.
 It was then stirred vigorously using a high speed stirrer.
 The viscosity of the paste was then measured with the help of viscometer.
 The amount of Sodium alginate was optimized to obtain a viscosity reading of
13,000 centipoises.
 Then urea was added to the paste followed by the measurement of viscosity.
 The change in viscosity was noted.

OBSERVATIONS:-

Viscosity of paste before addition of urea = 13500 centipoises


Viscosity of paste after addition of urea = 12500 centipoises
PREPARATION OF PRINT PASTE:-

APPARATUS:-

 Beaker
 Stirrer
 Electric Balance

CHEMICALS REQUIRED:- (FOR PRINT PASTE)

 Stock paste (prepared as above)


 Alkali
 Reactive dye [4%] 40 g/l

PROCEDURE:-

 Reactive dye was added to the prepared stock paste and stirred for some
time.
 Mild oxidizing agent (Ludigol) was then added to the paste.
 Alkali was added at the end.

PRINTING OF FABRIC:-

MACHINE USED:-

 Flat bed printing machine


 Stenter

PRINT PASTE APPLICATION:-

 The fabric sample was laid on flat bed of the printing machine, with the
printing screen over it.
 Print paste was put on one side of screen and applied with the help of a
steel rod.
 Steel rod moves with the help of electromagnetic assembly and applies the
print paste on the fabric.
 The fabric was then dried at 110oC for 1 min through Stenter.
 It was then cured at 170oC for 2 min.
 The fabric sample was then washed.
 Testing was carried out on the fabric.
RESULT:-

It has been observed that the viscosity of the print paste decrease with the addition of
the urea, but also the rubbing and washing fastness increases.
SUBMITTED TO:

SIR QAMAR ZIA SB.

SUBMITTED BY:

USAMA HAFEEZ 03 NTU 126


MAHSUM NASIM 03 NTU 106
RIZWAN AKBAR 03 NTU 114
UMER BHALLI 03 NTU 206
IJAZ AHMED NIAZI 03 NTU 218
SECTION:

C [PROCESSING]

SEMESTER;

7TH
NATIONAL TEXTILE UNIVERSIRY
FAISALABAD

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