Pressure Gauge Options
CODE DESCRIPTION PROCESS GAUGES PRESSURE GAUGE TYPE TEST & PROCESS GAUGES STAINLESS STEEL CASE 1009 (21/2, 31/2) 1009 (41/2, 6) TEST GAUGES INDUSTRIAL GAUGES GENERAL SERVICE 1490/1495 SERIES SPECIAL SERVICE COMMERCIAL GAUGES 1008A/3005/3005P 1005/1000 SERIES 1005/1000 SERIES
Seven Steps to Select a Pressure Gauge
3% 0.25% 3-2% 2-1 0.5 -2% 1.0%
1. ACCURACY
For a mechanical pressure gauge, accuracy is defined as a percentage of the full-scale range. While requirements differ from one industry to another, the following are general guidelines: Test Gauges and Standards: 0.25% through 0.10% full scale accuracies. Critical Processes: 0.5% full scale accuracy. General Industrial Processes: 1.0% accuracy. Less Critical Commercial Uses: 2.0% accuracy. Refer to ASME B40.100 for more information on accuracy.
1008S
1007P
1001T
2. DIAL SIZE
Pressure gauge dial sizes range from 112 to 16 diameters. Generally, readability requirements, space limitations and required gauge accuracy determine dial size. Accuracies of 0.25% or 0.5% generally have dial sizes of 412 or larger since more dial graduations are required.
XLL XSF XNP XBF XFW XFF XUC XLJ XOS XVS XTS XTU XS4 XRJ XAP XMP XSH XEO XEP XEQ XPD XSG XDA XNN XNH XAB XAJ XAN XRA XWN XBD X6B XTB XED XEE XEF XEG XGV XGX XCH XC4
PLUS! Performance FlutterGuard Nickel Plated Socket WaII mounting bracket Back flange Front flange U-clamp Dry liquid-fillable gauge Overload stop Underload stop Throttle screw Throttle plug Slotted link movement (decrease) Slotted link (increase) Adjustable pointer Micrometer pointer Red set hand stationary Red set hand adjustable Maximum pointer Minimum pointer Plastic window Safety glass Dial marking Paper tag Stainless steel tag Absolute pressure 12 % optional accuracy 1% optional accuracy Retard scale White dial Black dial Oxygen-cleaned gauges (gaseous) Tip bleed High and low electric contacts Double high-electric contacts Double low-electric contacts Electric contacts off at low or high and in-between Silicone-filled gauge Halocarbon-filled gauge Carrying handle Calibration Chart
(2)
STD
3. CASE STYLE / MATERIAL
STD STD STD STD STD STD(1) STD(1) STD
Environmental considerations include ambient temperature, air-borne particulate, condensation, humidity, water and chemicals, all of which can affect gauge performance. Ambient temperature may affect the accuracy and integrity of the gauge. Gauges are available either temperature compensated or non-temperature compensated. Ambient conditions may require that the gauge be isolated from temperature extremes. When required, the gauge should be isolated from temperature extremes with a flexible line assembly. When ambient conditions are corrosive, contain a large number of particulate or if the gauge will be exposed to a wet or humid environment like humidity, wash-downs or rain, specify a gauge that is weatherproof/hermetically sealed or liquid filled.
STD STD STD STD
4. MEDIA / WETTED PARTS
The wetted parts of the pressure gauge, the Bourdon tube and socket must be compatible with the process media. If not compatible with the wetted parts of the gauge, corrosion will occur. Corrosion of gauge wetted parts will eventually cause gauge failure and possibly safety issues. When the gauge wetted parts are not compatible with the process media, a diaphragm should be considered.
STD
STD(1)
STD
STD
STD
STD
STD
STD
5. CONNECTION SIZE
Gauges are available with a variety of connections including NPT, DIN, JIS, BSP & SAE. Process pressure gauges with 412 dial sizes or larger are most often supplied with a 12 NPT connection to best support the gauge. Factors to consider when selecting a pressure gauge connection include process pressures, gauge size and weight, space limitations, leak integrity, and past experience.
STD STD STD STD STD STD STD STD STD STD STD STD STD STD STD
6. CONNECTION LOCATION
Consider the following mounting options when selecting a pressure gauge: Stem mount lower connect Wall/surface mount lower connect Panel mount back connect U-clamp flush mount back connect, for panel mounting Front flange flush mount back connect, for panel mounting
7. PRESSURE RANGES
ASME B40.100 recommends that normal operating pressure be confined to 25%-75% of the scale. If pulsation is present in the process, maximum operating gauge pressure should not exceed 50% of the full-scale range. CONCLUSION To properly select a pressure gauge, consider the gauge process, range, environment, accuracy, dial size, connection and mounting requirements.
NOTES: The options listed above are only a partial listing. For other options on these or other pressure instruments please call the factory for availability. Not all variations available for each size, connection, range in a specific gauge, model/type. Minimums may also apply. (1) Available on 40mm and 50mm.
All specifications are subject to change without notice. All sales subject to standard terms and conditions. Ashcroft Inc. 2012 09/12 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281 Fax: 203-385-0408 email: [email protected] www.ashcroft.com
BULLETIN G7
Seven Steps to Pressure Gauge Selection
ACCURACY
DIAL SIZE
STYLE
CASE MATERIAL
316 Stainless Steel/Carbon Steel Socket
PROCESS MEDIA (GAUGE WETTED PARTS)
CONNECTION SIZE
CONN. LOCATION
Inches of Water - incl. IW vacuum and compound 0-1000 PSI (including vacuum & compound) 0-6000 PSI (including vacuum & compound) 0-7000 PSI (including vacuum & compound) 0-600 PSI (including vacuum & compound)
RANGE
0 -100,000 PSI (including vacuum & compound) 0-10,000 PSI (including vacuum & compound) 0-15,000 PSI (including vacuum & compound) 0-20,000 PSI (including vacuum & compound) 0-30,000 PSI (including vacuum & compound)
1% at 0, 2% 3/4 scale, 5% last 1/4 scale
3% upscale, 5% downscale
PRODUCT CATEGORY
MODEL NUMBER
Thermoset or Thermoplastic Case
Beryllium Copper/Brass
0-5 PSID to 150 PSID
0-5 PSID to 100 PSID
0-1 PSID to 60 PSID
316 Stainless Steel
0-1 IWID to 60 IWD
112 Inches, 40 mm
Tri-Clamp Type
SANITARY GAUGES
2089 2086 2084 1084 1082 1279 1377 1379 2462 1259 T5500 T6500 1008S 1008S 1008S (02C) 1009 1109 1010 1017 1220 1020S 1038 1339 1150H 1122 1187 1188 1189 1490 1495 1125 1125A 5503 5509 1127 1128 1130 1131 1132 1133 1134 1032 1036 2030 Series 1001T 1005 1005P 1005S 1000 1007P 1008A 2071A 3005 3005P 12MFX/15MFX 12DDG/15DDG 23DDG 40DDG/50DDG 2089 2086 2084 2070 Series DG25
TEST GAUGES
PROCESS GAUGES
STAINLESS STEEL CASE & INDUSTRIAL GAUGES
DIFFERENTIAL GAUGES
COMMERCIAL GAUGES
DIGITAL GAUGES
NOTE: Some model numbers may not be available in all sizes, ranges and connections.
BULLETIN G7
All specifications are subject to change without notice. All sales subject to standard terms and conditions. Ashcroft Inc. 2012 09/12 Ashcroft Inc., 250 East Main Street, Stratford, CT 06614 USA Tel: 203-378-8281 Fax: 203-385-0408 email: [email protected] www.ashcroft.com
0-1IWD to 25 IWD
2.0 Inches, 50mm
2.5 Inches, 63mm
4 Inches, 100mm
6 Inches, 160mm
Stainless Steel
Stainless Steel
2% at setpoint
Bronze/Brass
0.05% Span
0.10% Span
0.25% Span
Black Metal
3%, 2%, 3%
Open Front
Solid Front
0.5% Span
1.5% Span
1.6% Span
2.5% Span
2%,1%,2%
Aluminum
Aluminum
3.5 Inches
4.5 Inches
8.5 Inches
114 Inches
12 Inches
4 High Pressure
Absolute
1% Span
2% Span
5% Span
3 Inches
Inconel
In-Line
8 NPT
4 NPT
2 NPT
Lower
23mm
Monel
Steel
Back
3.5%