SAFE WORK METHOD STATEMENT PROJECT :BANK NEGARA MALAYSIA ITEM : FLOOR/SLAB OPENING FOR AIR CONDITIONING SERVICES

ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To provide slab/floor opening information (size & location) to C & S contractor. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

2.0 2.1

PHYSICAL WORK Identify the information regarding size and location from the approved shop drawing. Forwad the information to Main Contractor. Fabricate the opening frame according to the size of the opening. Normal site hazard Expose to mechanical toolsUse proper PPE and injury. proper tools. Normal site risk Site-coordinator

2.2 2.3

Site-coordinator Site-coordinator / Safety Officer

2.4

Forwad the frame to C & S contractor complete with all necessary information. Assist Main Contractor upon installation of the frame. Normal site hazard Normal site risk Use proper PPE.

Site-coordinator

2.5

Site-coordinator / Safety

3.0 3.1

AFTER WORK COMPLETE Evaluate the openings to ensure sufficient space for further ductworks and piping works. Normal site hazard Normal site risk Ensure proper alignment upon installation. Site-coordinator / Safety officer

4.0

PREVENTIVE MAINTENANCE

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR HANDLING UNITS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Air Handling Units (AHU). To provide carefull testing & commissioning for the installed Air Handling Units. AHU are to be delivered complete with blower, blower motor, coils, insulated casing, hinged access doors and filters. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

Site-coordinator

1.3

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of AHU and it's accersories. Selected AHU then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used at every corner or the AHU to avoid damage to the AHU panels. The neoprene pad then inserted below each corner of the AHU once it is lower to the concrete plinth. Properly align and connect chilled water pipe to the AHU complete with vavle etc. The pipe connection between the AHU and pipework shall have flexible rubber joint/coupling. Properly align and connect the flexible canvas joint to the main ductwork. Properly align and connect the condensate drain for proper dischage location. The pipe shall have a U-trap for maintenance purpose. Hotwork hazard. Fire explosion. Proper grounding for electrical mechinary. Provide fire extinguisher near working area. Safe platform erected by competent person. Site-coordinator / Safety officer Normal site hazard. Expose to mechanical tools injury. Normal site risk. Site-coordinator / Safety officer Site-coordinator / Safety officer

2.2

2.3

Normal site hazard.

2.4

2.5

2.6

Improper platform erected. Slip from high level.

Site-coordinator / Safety officer

2.7

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR HANDLING UNITS FOR AIR CONDITIONING SERVICES ITEM 2.4 JOB STEPS/METHODOLOGY Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD Electrical hazard. RISK Electrical shock. Fire explosion. CONTROLS Provide fire extinguisher near working area. RESPONSIBLE PERSON Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the chilled water pipes connection and install the pipe insulation. Turn on the blower and verify the rotation is correct. Applied Magger test for the wiring connection. Electrical shock. Electrical hazard. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator

3.3 3.4

Site-coordinator Site-coordinator / Safety officer Site-coordinator

3.5

Do the test run and ensure there is no leakage in supply and return duct connection.

4.0 4.1

PREVENTIVE MAINTENANCE Air filters are to be cleaned at least four times a year and in case of major clogging, change the air filters. Check and adjust if necesssary the tension and alignment of the belt. Ensure the pulley set screws are properly tightened and there is no crack on the pulley. Turn the blower manually and ensure it is running smoothly without any excessive bearing noise. Check and remove any clogged item/dirt between coil fins. Check voltage, current, wiring and all connection.

4.2

4.3

4.4

4.5

4.6

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : MECHANICAL VENTILATION FANS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Mechanical Ventilation Fans. To provide carefull testing & commissioning for the Mechanical Ventilation Fans. The delivered mechanical ventilation fans are normally coupled together with the motor in factory. Ensure the foundation or mounting arrangement and the duct connections are adequately in accordance with recognized acceptable engineering practices. Site-coordinator Site-coordinator Site-coordinator 1.2 HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

1.4

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for Normal site hazard installation of the fan and it's accersories. Mechanical ventilation fans generally installed by hung on steel support bracket with either spring isolator or neoprene pad/elastomer isolating materials. (except for the wall mounted type fan). Install rawl plug/flush anchor to slab soffit. The galvanised steel threaded rods are then joined the flush angle for hanging the fans with the spring isolator. The fan then shall be lifted up to the selected position by man power unless it is too heavy. (In this case, chain block shall be used). Expose to mechanical tools injury. Use proper PPE. Site-coordinator / Safety officer Site-coordinator / Safety officer

2.2

2.3

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

2.4

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

2.5

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : MECHANICAL VENTILATION FANS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect the unit with flexible canvas if the connection is in between ductwork. 2.7 Properly align and connect the unit with fire rated flexible connection if the connection is in between fire rated ductwork. Install the unit starter panel complete with all wiring and termination to all necessary equipment. HAZARD RISK Improper platform erected. Slip from high level. CONTROLS Safe platform erected by competent person. Safe platform erected by competent person. RESPONSIBLE PERSON Site-coordinator / Safety officer Site-coordinator / Safety officer

Improper platform erected. Slip from high level.

2.8

Electrical hazard.

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check and tighten all hold-down (securing) bolts. Normal site hazard Normal site risk Use proper PPE. Safe platform erected by competent person. Safe platform erected by competent person. Site-coordinator Site-coordinator / Safety officer Site-coordinator / Safety officer

Improper platform erected. Slip from high level.

3.3

Do the test run and ensure the impeller is in the correct rotation direction.

Improper platform erected. Slip from high level.

3.4

Do the test run and ensure there is no leakage in duct connection.

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : CHILLED WATER FAN COIL UNITS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Chilled Water Fan Coil Units (FCU). To provide carefull testing & commissioning for the installed Chilled Water Fan Coil Units. FCU shall be delivered complete with blower, blower motor, coils, insulated casing, drain pan and filter. Site-coordinator Site-coordinator 1.2 HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of FCU and it's accersories. Selected FCU then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used at every corner or the FCU to avoid damage to the panels. Rawl plug/flush anchor are installed to the slab soffit prior istalling the units. The distance between the rawl plug must be measured and consistent with the distance between the bracket opening. Threaded rod of galvanised steel and is then joint to the rawl plug with 10mm thick neoprene pad. For FCU with blower motor size bigger than 2 hp, spring isolator shall be used. FCU is then lifted up by manpower with the use of scafolding and fixed to the bracket with double nuts and washers. The bracket/treaded rod shall be vertically straight. The FCU shall be slightly tilted with the drain pipe connection portion slightly lower to ensure easier flow of condensate water. Normal site hazard Expose to mechanical tools injury. Normal site risk. Site-coordinator / Safety officer Site-coordinator / Safety officer

2.2

2.3

Normal site hazard.

2.4

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

2.5

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

2.6

Improper platform erected. Slip from high level.

Safe platform erected by competent person.

Site-coordinator / Safety officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : CHILLED WATER FAN COIL UNITS FOR AIR CONDITIONING SERVICES ITEM 2.7 JOB STEPS/METHODOLOGY Threaded rod of galvanised steel and is then joint to the rawl plug with 10mm thick neoprene pad. For FCU with blower motor size bigger than 2 hp, spring isolator shall be used. Properly align and connect chilled water pipe to the AHU complete with vavle etc. The pipe connection between the AHU and pipework shall have flexible rubber joint/coupling. Properly align and connect the unit's flexible canvas joint (if ducted) to the main supply duct. The return air (if ducted) duct does not require flexible joints. Properly align and connect the condensate drain for proper dischage location. The pipe shall have a U-trap for maintenance purpose. Install the unit starter panel complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS Safe platform erected by competent person. RESPONSIBLE PERSON Site-coordinator / Safety officer

Improper platform erected. Slip from high level.

2.8

Improper platform erected. Slip from high level. Hotwork hazard. Fire explosion

Safe platform erected by competent person. Provide fire extinguisher near working area. Safe platform erected by competent person.

Site-coordinator / Safety officer

2.9

Improper platform erected. Slip from high level.

Site-coordinator / Safety officer

2.10

Normal site hazard.

Normal site risk.

Site-coordinator /

2.11

Electrical hazard.

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the chilled water pipes connection and install pipe insulation. Applied Magger test for the wiring connection. Electrical hazard. Electrical shock. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator

3.4

Site-coordinator / Safety officer Site-coordinator

3.5

Do the test run and ensure there is no leakage in duct connection (if any).

4.0 4.1

PREVENTIVE MAINTENANCE Air filters are to be cleaned at least four times a year and in case of major clogging, change the air filters. Check and adjust if necesssary the tension and

4.2

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : CHILLED WATER FAN COIL UNITS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY alignment of the belt. Check and remove any clogged item/dirt between coil fins. Check voltage, current, wiring and all connection. HAZARD RISK CONTROLS RESPONSIBLE PERSON

4.3

4.4

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : COOLING TOWERS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Cooling Towers. To provide carefull testing & commissioning for the installed Cooling Towers. Cooling Towers shall be delivered in two section namely blower section and fin section. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

Site-coordinator

1.3

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of Cooling Towers and it's accersories. Normal site hazard Expose to mechanical tools Use proper PPE and injury. proper tools. Normal site risk Expose to mechanical tools Use proper PPE and injury. proper tools. Normal site risk Expose to mechanical tools Use proper PPE and injury. proper tools. Normal site risk Expose to mechanical tools Use proper PPE and injury. proper tools. Normal site risk Site-coordinator / Safety Officer

2.2

2.3

Cooling Towers then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the Cooling Towers.

Normal site hazard

Site-coordinator / Safety Officer

2.4

Ensure the concrete/casted plinth is ready to receive Normal site hazard the cooling towers. The cooling towers section's then assembled on the plinth. The neoprene pad then inserted below each corner of the cooling tower once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard

Site-coordinator / Safety Officer

2.5

Site-coordinator / Safety Officer

2.6

Properly align and connect condenser water pipe to Hotwork hazard. the cooling tower' inlet and outlet pipe complete with . vavle etc.

Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools.

Site-coordinator / Safety Officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : COOLING TOWERS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.7 Properly align and connect make-up water pipe to the cooling tower' make up water inlet pipe complete with vavle etc. HAZARD Hotwork hazard. RISK CONTROLS Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. Electrical shock. Fire explosion. Provide fire extinguisher near working area. RESPONSIBLE PERSON Site-coordinator / Safety Officer

2.8

Properly align and connect the cooling tower's drain pipe to respective dischage location.

Hotwork hazard.

Site-coordinator / Safety Officer

2.9

Install the unit switchboard complete with all wiring and termination to all necessary equipment.

Electrical hazard.

Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the condenser water pipes connection. Applied Magger test for the wiring connection. Electrical hazard. Electrical shock. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator

3.4

Site-coordinator / Safety officer Site-coordinator

3.5

Do the test run and ensure there is no leakage in cooling towers sealent/joint.

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR COOLED SPLIT UNITS FOR SITE CABIN. ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Air Cooled Split Units (ACSU) for Site Cabin. ACSU are to be delivered complete with indoor blower unit and outdoor condensing units. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

Site-coordinator

2.0 2.2

PHYSICAL WORK Evaluate site condition to ensure sufficient space for installation of ACSU and it's accersories. ACSU then shift to the designated location using manpower. The attached wall plate are first removed from it's back and then placed at the cabin wall using their screws. Routed the rerigerant pipe properly to the planned position, together with the drain hose and electrical cables using vinly tape. Normal site hazard Expose to mechanical tools Use proper PPE. injury. Normal site risk. Use proper PPE. Site-coordinator / Safety officer Site-coordinator

2.3

Normal site hazard

2.4

Normal site hazard

Expose to mechanical tools Use proper PPE and injury. proper tools.

Site-coordinator

2.5

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Improper platform erected. Slip from high level. Safe platform erected by competent person.

Site-coordinator / Safety officer

2.6

Then fitted the indoor unit to the wall plate using manpower with the use of scafolding if necessary.

Site-coordinator / Safety officer

2.8

Mounted the outdoor unit in a strong level flat surface Hotwork hazard. (a/c latch,balcony,ground floor etc). Alternatively, unit Normal site hazard can be hung by using suitable fix brackets. Then connect the refrigerant pipes to the unit. Route the condensate drain hose to proper discharge Normal site hazard location. Install the unit starter complete with wiring and termination to the unit. Electrical hazard.

Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. Normal site risk Use proper PPE.

Site-coordinator / Safety Officer

2.9

Site-coordinator

2.10

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR COOLED SPLIT UNITS FOR SITE CABIN. ITEM 3.0 3.1 3.2 JOB STEPS/METHODOLOGY AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the refrigerant pipe connection and install pipe insulation. Applied Magger test for the wiring connection. Electrical hazard. Electrical shock. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.4

Site-coordinator / Safety officer

4.0

PREVENTIVE MAINTENANCE

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR COOLED SPLIT UNITS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Air Cooled Split Units (ACSU). To provide carefull testing & commissioning for the Air Cooled Split Units. ACSU shall be delivered complete with indoor blower unit and outdoor condensing units. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

Site-coordinator

1.3

2.0 2.1

PHYSICAL WORK Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of ACSU and it's accersories. Selected ACSU then shift to the designated location using manpower. For wall mounted units, the attached wall plate are first removed from it's back and then placed at the wall using the screws which supplied together with the unit. Routed the rerigerant pipe properly to the required position, together with the drain hose and electrical cables using vinly tape. Insulation tube is used at every wall panetration. Then fitted the indoor unit to the wall plate using manpower with the use of scafolding if necessary.. For ceilling exposed units,galvanised steel threaded rod is used to hung the unit at the required location. ACSU is lifted up by manpower with the use of scafolding and fixed to the bracket with double nuts and washers. The bracket/treaded rod shall be Normal site hazard Expose to mechanical tools injury. Normal site risk. Use proper PPE. Site-coordinator

2.2

Site-coordinator / Safety officer Site-coordinator

2.3

Normal site hazard

2.4

Normal site hazard

Expose to mechanical tools Use proper PPE and injury. proper tools.

Site-coordinator

2.5

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Improper platform erected. Slip from high level. Safe platform erected by competent person. Safe platform erected by competent person.

Site-coordinator / Safety officer

2.6

Site-coordinator / Safety officer Site-coordinator / Safety officer Site-coordinator / Safety officer

2.7

Improper platform erected. Slip from high level.

2.8

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR COOLED SPLIT UNITS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY vertically straight. The ACSU shall be slightly tilted with the drain pipe connection portion slightly lower to ensure easier flow of condensate water. Routed the rerigerant pipe properly to the required position, together with the drain hose and electrical cables using vinly tape. Insulation tube is used at every wall panetration. HAZARD RISK CONTROLS proper tools. RESPONSIBLE PERSON

2.9

Hotwork hazard.

Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. Normal site risk Use proper PPE.

Site-coordinator / Safety Officer

2.8

Mounted the outdoor unit in a strong level flat surface Hotwork hazard. (a/c latch,balcony,ground floor etc). Alternatively, unit can be hung by using suitable fix brackets. Then connect the refrigerant pipes to the unit. Route the condensate drain hose to proper discharge Normal site hazard location. Install the unit starter panel complete with wiring and termination to the unit. Electrical hazard.

Site-coordinator / Safety Officer

2.9

Site-coordinator

2.10

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the refrigerant pipe connection and install pipe insulation. Applied Magger test for the wiring connection. Electrical hazard. Electrical shock. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator

3.4

Site-coordinator / Safety officer

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : DUCTWORKS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install all ductwork in accordance with SMACNA recommendations. To provide carefull testing & commissioning for the installed ductworks. Fabrication in factory are to be based on measurement from approved shop drawings. Final adjustment are to be measured at site for offsets or transitions to suit the application and to avoid clashing with other trade. All ducts protruding through walls and floors and exposed to view are to be provided with a neat galvanized steel frame fixed to ducts and to walls or floor as appropriate. Where ducts extend beyond external walls or roofing they were to be flushed with fully welded or soldered joints and completely weather proof. Ductwork with minimum 25 mm thick are to be 3 wrapped with 32 kg/m density fiberglass backed with reinforced aluminum foil. For ductwork below the roof and in non air-conditioned space, the insulation 3 are to be minimum 50 mm thickness, 32 kg/m density fiberglass back with reinforced aluminum foil. All ductwork unless acoustically/ internally lined, are to be externally insulated During installation, open duct ends are to be covered with a plastic or tarpaulin to prevent ingress of unwanted materials. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

Site-coordinator

1.3

Site-coordinator

1.4

Site-coordinator

1.5

Site-coordinator

1.6

Site-coordinator

1.7

Site-coordinator

1.8

Site-coordinator Site-coordinator

1.9

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : DUCTWORKS FOR AIR CONDITIONING SERVICES ITEM 2.0 2.1 JOB STEPS/METHODOLOGY PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to confirm(with marking) the route of duct and to ensure sufficient space for installation work. Rawl plug are installed to slab soffit along confirmed route of ductwork. Then, hanger rod are fastened to the rawl plug .Ensure the hanger rod are vertically straight. Angle bar will then be fastened onto these hangging rods with double nuts and washers to form a base or platform for ducting. Normal site hazard Normal site risk Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

2.2

2.3

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Normal site hazard Normal site risk

Site-coordinator / Safety officer

2.4

Site-coordinator / Safety officer

2.5

Fabricated duct will then shifted to the site using manpower.

Site-coordinator

2.6

The fabricated duct is then lifted up by manpower Improper platform erected. Slip from high level. with the use of scafolding and fixed to the angle bar. Normal site hazard Expose to mechanical tools The main ductwork will be fixed first, followed by injury. branch connections, then flexible duct which will then connect to the air outlets. Properly align and connect straight duct using exact joint according to SMCNA requirement.

Safe platform erected by competent person. Use proper PPE and proper tools.

Site-coordinator / Safety officer

2.7

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools.

Site-coordinator / Safety officer

2.8

Properly align and connect duct at offset points using Improper platform erected. Slip from high level. Safe platform erected by exact joint according to SMCNA requirement. Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Properly align and connect duct at transition points using exact joint according to SMCNA requirement. Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools.

Site-coordinator / Safety officer

2.9

Site-coordinator / Safety officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : DUCTWORKS FOR AIR CONDITIONING SERVICES ITEM 2.10 JOB STEPS/METHODOLOGY Install bends, tees, damper offsets, flexible connection take-off and similar fittings necessary to complete the ductwork system for the balancing and full operation of the air distribution system. HAZARD RISK CONTROLS RESPONSIBLE PERSON Site-coordinator / Safety officer

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools.

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Visually check the workmanship at each joint of the installed ducting. Applied air leaking test for the installed ducting. Adjust the air outlet dampers to distribution the design quantity of air into the designed space. Normal site hazard Normal site hazard Normal site risk Normal site risk Site-coordinator Site-coordinator

3.3 3.4

Normal site hazard Normal site hazard

Normal site risk Normal site risk

Site-coordinator Site-coordinator

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Pumps. To provide carefull testing & commissioning for the installed Pumps. Pumps are to be delivered properly coupled with electric motor. Pumps and electric motors are to be labbelled with identification tag including capacity and motor kW information. Pumps inlet and outlet connection are to be capped before any installation works. Site-coordinator Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

Site-coordinator

1.4

Site-coordinator

1.5

Site-coordinator

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the pumps and it's accersories. Normal site hazard Expose to mechanical tools injury. Expose to mechanical tools Use proper PPE and injury. proper tools. Site-coordinator / Safety officer Site-coordinator / Safety Officer

2.2

2.3

Pumps then shift to the designated location using Normal site hazard. tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive Normal site hazard. the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard.

2.4

Expose to mechanical tools Use proper PPE and injury. proper tools.

Site-coordinator / Safety Officer

2.5

Expose to mechanical tools Use proper PPE and injury. proper tools.

Site-coordinator / Safety Officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY HAZARD 2.6 Properly align and connect condenser/chilled water Hotwork hazard. pipe to the pump's inlet and outlet pipe complete with Normal site hazard. all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. Electrical hazard. RISK CONTROLS Fire explosion Provide fire extinguisher Expose to mechanical tools near working area. injury. Use proper PPE and proper tools. RESPONSIBLE PERSON Site-coordinator / Safety Officer

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Normal site hazard Normal site risk Normal site risk Site-coordinator Site-coordinator

Check ensure no leakage at the pump assemble and Normal site hazard at pipes connection. Applied Magger test for the wiring connection. Electrical hazard.

3.4

Electrical shock. Fire explosion.

Provide fire extinguisher near working area.

Site-coordinator / Safety officer

4.0

PREVENTIVE MAINTENANCE

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain VAV Boxes. To provide carefull testing & commissioning for the installed VAV Boxes. VAV Boxes are to be fully factory assemble, complete with the DDC controller, actuator and accessories. VAV Boxes are to be labelled or tagged and protected with PVC sheet. The inlet to the VAV Boxes from the ducting are to be using round rigid sheetmetal.The outlet connection are to be rectengular duct. Site-coordinator Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

Site-coordinator

1.4

Site-coordinator

1.5

Site-coordinator

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the VAV Boxes and it's accersories. Normal site hazard Normal site risk Use proper PPE. Site-coordinator

2.2

2.3

Anchor flush are installed to slab soffit at confirmed Improper platform erected. Slip from high level. location. Then, galvanised threaded rod are fastened Normal site hazard Expose to mechanical tools to the anchor flush .Ensure the galvanised threaded injury. rod are vertically straight. VAV Boxes then shift to the designated location using manpower. The VAV Box is then lifted up by manpower with the use of scafolding and fixed to threaded rods. Normal site hazard Normal site risk

Safe platform erected by competent person. Use proper PPE and proper tools. Use proper PPE.

Site-coordinator / Safety officer

2.4

Site-coordinator

2.5

Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools.

Site-coordinator / Safety officer

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect duct at inlet and outlet position using exact joint according to SMCNA requirement. HAZARD RISK CONTROLS Improper platform erected. Slip from high level. Safe platform erected by Normal site hazard Expose to mechanical tools competent person. injury. Use proper PPE and proper tools. Electrical hazard. Electrical shock. Fire explosion. Provide fire extinguisher near working area. RESPONSIBLE PERSON Site-coordinator / Safety officer

2.6

Install the VAV Box wiring and termination.

Site-coordinator / Safety officer

3.0 3.1 3.2 3.4

AFTER WORK COMPLETE Remove all debris. Visually check the workmanship at each duct joint. Applied air leaking test for the installed VAV Box. Normal site hazard Normal site hazard Normal site hazard Normal site risk Normal site risk Normal site risk Site-coordinator Site-coordinator Site-coordinator

4.0

PREVENTIVE MAINTENANCE

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR HANDLING UNITS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Heat Recovery Wheel. To provide carefull testing & commissioning for the installed HRW. HRW are to be delivered complete with blower, blower motor, coils, insulated casing, hinged access doors and filters. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

Site-coordinator

1.3

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of HWR and it's accersories. Selected HWR then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used at every corner or the AHU to avoid damage to the AHU panels. The neoprene pad then inserted below each corner of the AHU once it is lower to the concrete plinth. Properly align and connect chilled water pipe to the AHU complete with vavle etc. The pipe connection between the AHU and pipework shall have flexible rubber joint/coupling. Properly align and connect the flexible canvas joint to the main ductwork. Properly align and connect the condensate drain for proper dischage location. The pipe shall have a U-trap for maintenance purpose. Hotwork hazard. Fire explosion. Proper grounding for electrical mechinary. Provide fire extinguisher near working area. Safe platform erected by competent person. Site-coordinator / Safety officer Normal site hazard. Expose to mechanical tools injury. Normal site risk. Site-coordinator / Safety officer Site-coordinator / Safety officer

2.2

2.3

Normal site hazard.

2.4

2.5

2.6

Improper platform erected. Slip from high level.

Site-coordinator / Safety officer

2.7

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : AIR HANDLING UNITS FOR AIR CONDITIONING SERVICES ITEM 2.4 JOB STEPS/METHODOLOGY Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD Electrical hazard. RISK Electrical shock. Fire explosion. CONTROLS Provide fire extinguisher near working area. RESPONSIBLE PERSON Site-coordinator / Safety officer

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the chilled water pipes connection and install the pipe insulation. Turn on the blower and verify the rotation is correct. Applied Magger test for the wiring connection. Electrical shock. Electrical hazard. Fire explosion. Provide fire extinguisher near working area. Normal site hazard Normal site risk Use proper PPE. Site-coordinator Site-coordinator

3.3 3.4

Site-coordinator Site-coordinator / Safety officer Site-coordinator

3.5

Do the test run and ensure there is no leakage in supply and return duct connection.

4.0 4.1

PREVENTIVE MAINTENANCE Air filters are to be cleaned at least four times a year and in case of major clogging, change the air filters. Check and adjust if necesssary the tension and alignment of the belt. Ensure the pulley set screws are properly tightened and there is no crack on the pulley. Turn the blower manually and ensure it is running smoothly without any excessive bearing noise. Check and remove any clogged item/dirt between coil fins. Check voltage, current, wiring and all connection.

4.2

4.3

4.4

4.5

4.6

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 JOB STEPS/METHODOLOGY GENERAL To properly install Trunking in accordance to BS 729, BS 4678, BS 6946 and BS 7671 Separate trunking are to be installed for normal and essential supply. Slab shall be skin coated before trunking installation started. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.2

1.3

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition for routing identification. Pumps then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard Expose to mechanical tools Site-coordinator /

2.2 2.3

2.4

2.5

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect condenser/chilled water pipe to the pump's inlet and outlet pipe complete with all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the pump assemble and at pipes connection. Applied Magger test for the wiring connection. Normal site hazard Normal site risk Site-coordinator / Safety officer

3.4

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Pumps. To provide carefull testing & commissioning for the installed Pumps. Pumps shall be delivered properly coupled with electric motor. Pumps and electric motors shall be labbelled with identification tag including capacity and motor kW information. Pumps inlet and outlet connection shall be capped before any installation works. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

1.4

1.5

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the pumps and it's accersories. Pumps then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard Expose to mechanical tools injury. Site-coordinator / Safety officer

2.2

2.3

2.4

2.5

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect condenser/chilled water pipe to the pump's inlet and outlet pipe complete with all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the pump assemble and at pipes connection. Applied Magger test for the wiring connection. Normal site hazard Normal site risk Site-coordinator / Safety officer

3.4

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Pumps. To provide carefull testing & commissioning for the installed Pumps. Pumps shall be delivered properly coupled with electric motor. Pumps and electric motors shall be labbelled with identification tag including capacity and motor kW information. Pumps inlet and outlet connection shall be capped before any installation works. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

1.4

1.5

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the pumps and it's accersories. Pumps then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard Expose to mechanical tools injury. Site-coordinator / Safety officer

2.2

2.3

2.4

2.5

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect condenser/chilled water pipe to the pump's inlet and outlet pipe complete with all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the pump assemble and at pipes connection. Applied Magger test for the wiring connection. Normal site hazard Normal site risk Site-coordinator / Safety officer

3.4

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Pumps. To provide carefull testing & commissioning for the installed Pumps. Pumps shall be delivered properly coupled with electric motor. Pumps and electric motors shall be labbelled with identification tag including capacity and motor kW information. Pumps inlet and outlet connection shall be capped before any installation works. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

1.4

1.5

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the pumps and it's accersories. Pumps then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard Expose to mechanical tools injury. Site-coordinator / Safety officer

2.2

2.3

2.4

2.5

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect condenser/chilled water pipe to the pump's inlet and outlet pipe complete with all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the pump assemble and at pipes connection. Applied Magger test for the wiring connection. Normal site hazard Normal site risk Site-coordinator / Safety officer

3.4

4.0

PREVENTIVE MAINTENANCE Site-coordinator

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM 1.0 1.1 1.2 JOB STEPS/METHODOLOGY GENERAL To properly install, operate and maintain the Pumps. To provide carefull testing & commissioning for the installed Pumps. Pumps shall be delivered properly coupled with electric motor. Pumps and electric motors shall be labbelled with identification tag including capacity and motor kW information. Pumps inlet and outlet connection shall be capped before any installation works. Site-coordinator HAZARD RISK CONTROLS RESPONSIBLE PERSON

1.3

1.4

1.5

2.0 2.1

PHYSICAL WORK Site-coordinator Identify all necessary information from the approved shop drawing. Evaluate site condition to ensure sufficient space for installation of the pumps and it's accersories. Pumps then shift to the designated location using tower crane or mobile crane. Hoisting canvas sling is used to hoist the pumps. Ensure the concrete/casted plinth is ready to receive the pumps. The pumps are then assembled on the plinth. Ensure motor and pumps shaft are joined together with flexible coupling. The neoprene pad then inserted below each corner of the pump once it is lower to the concrete plinth. If casted plith is used, spring isolator is used to replace the neoprene pad. Normal site hazard Expose to mechanical tools injury. Site-coordinator / Safety officer

2.2

2.3

2.4

2.5

SAFE WORK METHOD STATEMENT PROJECT : BANK NEGARA MALAYSIA ITEM : WATER PUMPS FOR AIR CONDITIONING SERVICES ITEM JOB STEPS/METHODOLOGY 2.6 Properly align and connect condenser/chilled water pipe to the pump's inlet and outlet pipe complete with all necessary fittings and vavles. Ensure the pipe connection is using flexible joints to minimized the vibration transmission. 2.7 Install the unit switchboard complete with all wiring and termination to all necessary equipment. HAZARD RISK CONTROLS RESPONSIBLE PERSON

3.0 3.1 3.2

AFTER WORK COMPLETE Remove all debris. Check ensure no leakage at the pump assemble and at pipes connection. Applied Magger test for the wiring connection. Normal site hazard Normal site risk Site-coordinator / Safety officer

3.4

4.0

PREVENTIVE MAINTENANCE Site-coordinator