LOAD CALCULATIONS ON GALLERY (20.

075M SPAN)
A)

B)

C)

DEAD LOAD (LOAD CASE NO. 3)

Self weight of the structure is considered in Staad using the "SELFWEIGHT" command
Self weight of the roof sheet

0.07 kN/m2 (applied as floor load on roof)

Self weight of the cheqd. Plate

0.5 kN/m2

IMPOSED LOAD (LOAD CASE NO. 4)

Live load on Walkway and floor

5 kN/m2

Live Load on roof

0.75 kN/m2

Dust Load
Loads due to cable trays,
Fire fighting / service water pipes

0.5 kN/m

1.25 kN/m

MATERIAL LOAD (LOAD CASE NO. 5)

Load at each short post in gallery

D)

(assuming 6mm thick plate)

7 kN

(from mechanical dwg EEPL/PRJ-108/M/B/0008)

TEMPERATURE LOAD (LOAD CASE NO. 6)

0

16.2 C as per DBR

Temperature Load is applied in staad
E)

WIND LOAD ACROSS THE GALLERY (LOAD CASE NO. 7)

Basic Wind Speed, Vb =
50 m/sec
Referring Table 1 , IS 875 ( Part - 3 )
Risk Co-efficient factor, K1=
1.08
as per Clause 5.3.3.1, IS 875 ( Part - 3 )
Topography factor,K3=
1
Referring Table 2 , IS 875 ( Part - 3 ) for Class B & Terrain Category 2
Terrain category factor, K2
1.1
Design Wind
Vz = K1K2K3Vb
pZ =

=
2

0.6 VZ

59.4 m/sec
2
2117 N/m

Calculation of pressure coefficient for wall

L=20.075m, w= 3.6m, h =2.7m

h/w= 0.75, l/w =5.6
Wind force on walls

Cpi = 0.5

Cpe = 0.7,
Cf = 0.7+0.5 =1.2

ELEVATION OF GALLERY

Wind load on individual members according to IS 875-Part 3 ,clause 6.2.1

2
Deign wind load = 1.2 x 2117
=
2.54 kN/m
Wind force on internal nodes F2=
7.1 KN
Wind force on external nodes F1=
3.6 KN
Considering internal suction
Wind on roof (for roof slope of 18 deg)
Cpe = 0.78on WWS, 0.52 on LWS
Cpi =0.5
Cf = 1.28 on WWS
Cf =1.02 on LWS
Therefore , wind load on WWS = 1.28*2.117 = 2.71 kN/m2
wind load on LWS = 1.02*2.117 = 2.16 kN/m2
F)

WIND LOAD ALONG THE SPAN OF GALLERY (LOAD CASE NO. 8)

Wind load on portal

Cpe = 0.8,
Cpi = 0.5
Cf = 0.7+0.5 =1.2

Frictional drag (as per clause 6.3.1 of IS875 part III)

d=
20.75 m
h=
2.7 m
d/h =
7.7 > 4
The frictional drag in the direction of wind is given by,
Cf' x (d-4h) x b x Pd
drag on roof =
=
1.5 kN
This load is applied as nodal load on the roof of portal in STAAD
Cf' x (d-4h)x 2 x hx Pd
drag on wall =
=
2.27 kN
This load is applied as line load on the vertical portal members in STAAD
G)

H)

SIESMIC LOAD IN DIRECTION ACROSS THE GALLERY (LOAD CASE NO. 1)

The Seismic load is applied in the Staad model
The joint weight at each node is calculated from a separate staad file(enclosed with this report)
and the mass at each floor thus obtained is used in the siesmic analysis using staad in built command.
SIESMIC LOAD ALONG THE DIRECTION OF GALLERY (LOAD CASE NO. 2)
The Seismic load is applied in the Staad model

08/M/B/0008)

LOAD CALCULATIONS ON GALLERY (20.075M SPAN)

A)

B)

DEAD LOAD (LOAD CASE NO. 3)

Self weight of the structure is considered in Staad using the "SELFWEIGHT" command
Self weight of the roof sheet

0.07 kN/m2 (applied as floor load on roof)

Self weight of the cheqd. Plate

0.25 kN/m2 (assuming 3.15mm thick plate)

IMPOSED LOAD (LOAD CASE NO. 4)

Live load on Walkway and floor

5 kN/m2

Live Load on roof

0.59 kN/m2 For roof slope > 10

0.36 kN/m

Dust Load on roof

1 kN/m

Dust Load on floor

Loads due to cable trays,
Fire fighting / service water pipes

For roof slope > 10

(75-(18-10)x2)
(50-(18-10)x1.83)

1.25 kN/m

C)

MATERIAL LOAD (LOAD CASE NO. 5)

D)

Load at each short post in gallery

7 kN
(from mechanical dwg EEPL/PRJ-108/M/B/0008)
Taking additional 1 KN load for the short support arrangement & its self weight
TEMPERATURE LOAD (LOAD CASE NO. 6)
0

16.2 C as per DBR

Temperature Load is applied in staad
E)

WIND LOAD ACROSS THE GALLERY (LOAD CASE NO. 7)

Basic Wind Speed, Vb =
50 m/sec
Referring Table 1 , IS 875 ( Part - 3 )
Risk Co-efficient factor, K1=
1.08
as per Clause 5.3.3.1, IS 875 ( Part - 3 )
Topography factor,K3=
1
Referring Table 2 , IS 875 ( Part - 3 ) for Class B & Terrain Category 2
Terrain category factor, K2
1.1
Design Wind
Vz = K1K2K3Vb
pZ =

=
2

0.6 VZ

59.4 m/sec
2
2117 N/m

Calculation of pressure coefficient for wall

L=20.75m, w= 3.6m, h =2.7m

h/w= 0.75, l/w =5.76

% openings in the building is less than 20%

so, Cpi values are to be taken as +0.5 and -0.5

Wind force on walls

Cpe = 0.7,
Cpi = 0.5
Cf = 0.7+0.5 =1.2

ELEVATION OF GALLERY

Wind load on individual members according to IS 875-Part 3 ,clause 6.2.1

2
Deign wind load = 1.2x 2117
=
2.54 kN/m
Wind load on the windward side
Wind force on Side Runner - 1
=

Wind force on Side Runner - 2

Wind force on Side Runner - 3

=
=
=

design load x tributary

= 1.2 x 2.117 x 0.7
1.78 kN/m
2.54 kN/m
1.91 kN/m

Wind load on the Leeward side

Side Runner -1 on leeward side
Side Runner -2 on leeward side
Side Runner -3 on leeward side
Considering internal suction
Wind on roof (for roof slope of 18 deg)
Cpe = 0.78on WWS, 0.52 on LWS
Cpi =0.5
Cf = 1.28 on WWS
Cf =1.02 on LWS

0.89 kN/m
1.27 kN/m
0.95 kN/m

Therefore , wind load on WWS = 1.28*2.117 = 2.71 kN/m2

wind load on LWS = 1.02*2.117 = 2.16 kN/m2
F)

WIND LOAD ALONG THE SPAN OF GALLERY (LOAD CASE NO. 8)

Wind load on portal (wall)

Cpe = 0.7 on WWS
Cpi = 0.5
Cf = 0.7+0.5 =1.2
on leeward side 0.4
wind load on individual members
load at each vertical member of portal =

1.2 x 2.117 x 0.25

0.63 kN/m
This load is applied as line load on vertical members of portal
on the LWS the load on portal in the same direction is
0.21 kN/m

Wind load on portal (wall)

Considering internal suction
Wind on roof (for roof slope of 18 deg)
Cpe = 0.8on WWS, 0.6 on LWS
Cpi =0.5
Cf = 1.3 on WWS
Cf =1.1 on LWS
Therefore , wind load on WWS = 1.3 x 2.117 x .250 = 0.69 kN/m
wind load on LWS = 1.1 x 2.117 x .250 = 0.59 kN/m
Frictional drag (as per clause 6.3.1 of IS875 part III)
d=
20.75 m
h=
2.7 m
d/h =
7.7 > 4
The frictional drag in the direction of wind is given by,
Cf' x (d-4h) x b x Pd
drag on roof =
(whereas Cf' =0.02 for corrugated surface)
=
1.5 kN
This load is applied as nodal load on the roof of portal in STAAD
Cf' x (d-4h)x 2 x hx Pd
drag on wall =
=
2.27 kN
This load is applied as nodal load on the ends of vertical portal members in STAAD

G)

SIESMIC LOAD IN DIRECTION ACROSS THE GALLERY (LOAD CASE NO. 1)

Zone factor

III

Z= 0.16

Response reduction factor

Importance factor

H)

4
1.75

The Seismic load is applied in the Staad model

The joint weight at each node is calculated from a separate staad file(enclosed with this report)
and the mass at each floor thus obtained is used in the siesmic analysis using staad in built command.
SIESMIC LOAD ALONG THE DIRECTION OF GALLERY (LOAD CASE NO. 2)
The Seismic load is applied in the Staad model

08/M/B/0008)

18

10
18
20

-0.6
-0.52
-0.5

0.25

DESIGN OF PURLIN

Wsin

W Cos
0
m

2.075 m

#REF!

Roof Angle () =
18
Spacing of Purlin =
1m
Taking as 1m for design
c/c distance of support =
2.075 m
lx =
2.075 m
ly =
2.075 m
Dead Load :
Self-Weight of Purlin =
9.2 kg/m
2
S/w of roof sheeting and rafter bracing etc. =
15 kg/m
Load due to roof sheeting =
(1x15)
15 kg/m
Total dead load (Wd) =
(9.2+15)
24.2 kg/m
2
Live Load on roof (Wl) =
59 kg/m
Dust Load
Wind Load
Including the effect of int. and ext. co-efficient
Wind Pressure =
1.28*211.7 = 270.976 kg/m2
1.0
Effective width of roof sheeting =
Wind Load =
1x270.976
271.0
Mwx = 270.976x2.075^2/10
116.7
Wdx = WdCos = 24.2 x cos18 =
23.0
Wdy = WdSin = 24.2 x sin18 =
7.5
Wlx = WlCos = (59+35.36) x cos18 =
89.7
Wly = WlSin = (59+35.36) xsin18 =
29.0
Mdx = 23 x 2.075^2/10
9.9
Mdy = 7.5 x 2.075^2/10
3.2
Mlx =
89.7 x 2.075^2/10
38.6
Mly =
29 x 2.075^2/10
12.5
Load Combination
DL + LL+DUST LOAD

35.36 kg/m

m
kg/m
kg-m
kg/m
kg/m
kg/m
kg/m
kg-m
kg-m
kg-m
kg-m

(75-(18-10)x2)
(50-(18-10)x1.83)

Mx = (Mdx + Mlx) =
9.9 + 38.6
My = (Mdy + Mly) =
3.2 + 12.5
Try with
ISMC 100
4
Ixx =
186.7 cm
3
Zx =
37.3 cm
3
Zy =
7.5 cm
2
sbc,cal = Mx/Zx + My/Zy =
339.36 kg/cm <
2. DL + WL
Mx = (Mdx+Mwx) =
116.7 - 9.9
My = Mdy =
Try with
ISMC 100
3
Zx =
37.3 cm
3
Zy =
7.5 cm
2
sbc,cal = Mx/Zx + My/Zy = 328.994 Kg/cm <

Check for Deflection:

Maximum Deflection =
Allowable deflection = l/250 =

48.5 kg-m
15.7 kg-m

2
1650 kg/cm Hence ok

106.8 kg-m
3.2 kg-m

2.1 mm
8.3 mm

2194.5 kg/cm Hence ok

=1.33*1650

(5wl4/384EI)

2.10226
2.796336

5.256487

(75-(18-10)x2)
(50-(18-10)x1.83)

Hence ok

* RAYLEIGH FREQUENCY FOR LOADING 3 = 8.66638 CPS *

* MAX DEFLECTION = 0.46402 CM GLO Y, AT JOINT 231 *
*
*
**********************************************************

STAAD SPACE

-- PAGE NO. 17

**********************************************************
*
*
* RAYLEIGH FREQUENCY FOR LOADING 4 = 3.68798 CPS *
* MAX DEFLECTION = 2.57642 CM GLO Y, AT JOINT 220 *
*
*
**********************************************************

**********************************************************
*
*
* RAYLEIGH FREQUENCY FOR LOADING 5 = 5.98278 CPS *
* MAX DEFLECTION = 0.81679 CM GLO Y, AT JOINT 231 *

RAYLEIGH FREQUENCY FOR LOADING

RAYLEIGH FREQUENCY FOR LOADING
RAYLEIGH FREQUENCY FOR LOADING

3 DE
4=
5=

FREQUENCY FOR LOADING

FREQUENCY FOR LOADING
FREQUENCY FOR LOADING

3 DEAD LOAD = 8.66638 CPS

4 = 3.68798 CPS
5 = 5.98278 CPS

DESIGN OF WALKWAY CHANNEL SECTION

ALONG THE SPAN OF CONVEYOR (supporting short post of conveyor belt assembly)
Walkway Section
=
ISMC 100
Width of the walkway
=
1.0 m
Span of Walkway channel
=
2.075 m
LOAD COMPUTATION
a) DEAD LOADS
Walkway type

Chequered Plate 6o/p

Walkway load (self wt. of cheqd plate)

50
25
12.5
10
47.5
0.475

Walkway Member Self weight

Handrail load
Total dead load

kg/m2
kg/m
kg/m
kg/m
kg/m
kN/m

b) LIVE LOADS
Live load on walkway

2
5 kN/m

Dust load on walkway

2
1.5 kN/m

Total load on walkway

considering one way load distribution
Total Live load

2
6.5 kN/m

3.25 kN/m

COMPUTATION OF MAX. MOMENT & CHECK FOR STRESSES

Total load from DL+LL (including material load)

3.725 kN/m

Max Bending Moment

For

ISMC 100

Zxx
ryy
D
T
Ixx

66600
19.2
125
8.1
4.71E+06

sbc,allowable
sbc,calculated
Check for Deflection
Calculated deflection =

2.00 kN.m

mm3
mm
mm
mm
mm4

D/T
L/ryy

15
109

2
132 N/mm
2
30.1022 N/mm

2.7 mm

Allowable deflection = l/350

6.4 mm
Hence ok

Node

L/C
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

Horizontal Vertical
Horizontal Moment
Fx kN
Fy kN
Fz kN
Mx kNm My kNm
0
3.898
-4.867
0
0
3.375
-4.334
0
-0.048
2.802
1.338
0
0.04
2.771
1.336
0
-0.003
2.117
0.149
0
0.001
0.381
0
0
-0.007
1.195
-0.091
0
-0.001
0.173
0
0
0.014
1.216
-0.058
0
0.001
0.174
0
0
1.859
8.226
0.588
0
-1.069
7.06
0.554
0
-0.021
4.831
-0.165
0
0.019
4.836
-0.163
0
0
3.064
0
0
0
1.184
0
0
0
2.963
0
0
0
0.171
0
0
0.01
3.034
0
0
0
0.171
0
0
1.859
8.081
-0.029
0
-1.069
6.929
-0.028
0
-0.021
5.122
0.01
0
0.042
5.108
-0.058
0
-0.002
3.292
-0.004
0
0
0.514
0
0
0
2.399
0
0
0
0.171
0
0
0
2.399
0
0
0
0.182
0
0
1.859
8.093
0.001
0
-1.069
6.941
0.001
0
-0.021
4.687
-0.001
0
0.019
4.679
0
0
0
3.064
0
0
0
1.155
0
0
0
2.399
0
0
0
0.171
0
0
0
2.399
0
0
0
0.171
0
0
1.859
8.093
0
0
-1.069
6.94
0.001
0
-0.021
5.131
0
0
0.039
5.114
0.064
0
0.001
3.297
0.004
0

Mz kNm
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

0
0
0
0
0
2.015
-1.195
-0.022
0.019
0
0
0
0
0.004
0
1.859
-1.069
-0.021
0.039
0.001
0
0
0
0
0
1.859
-1.069
-0.021
0.019
0
0
0
0
0
0
1.859
-1.069
-0.021
0.042
-0.002
0
0
0
0
0
1.859
-1.069

0.522
3.062
0.171
3.062
0.181
8.575
7.431
4.492
4.499
3.064
1.153
3.584
0.171
3.657
0.171
8.093
6.94
5.131
5.114
3.297
0.522
3.062
0.171
3.062
0.181
8.093
6.941
4.687
4.679
3.064
1.155
2.399
0.171
2.399
0.171
8.081
6.929
5.122
5.108
3.292
0.514
2.399
0.171
2.399
0.182
8.226
7.06

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
-0.001
0
-0.064
-0.004
0
0
0
0
0
-0.001
-0.001
0.001
0
0
0
0
0
0
0
0.029
0.028
-0.01
0.058
0.004
0
0
0
0
0
-0.588
-0.554

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92

93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
149
150
151
152
153
154
155
156
157
158
159
171
172
173
174
175
176
177
178
179
180

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

-0.021
0.019
0
0
0
0
0.01
0
0
0
-0.043
0.04
-0.003
0.001
-0.005
-0.002
0.014
0.001
0
0
0
0
0
0
0
0
0.034
0.056
0.035
0.035
0.035
0.036
0.035
0.035
0.035
0.034
0.051
-1.805
-0.001
-1.805
-1.805
-1.805
-1.956
-1.805
-1.805
-1.805
-1.805

4.831
4.836
3.064
1.184
2.963
0.171
3.034
0.171
3.896
3.375
2.797
2.771
2.117
0.379
1.192
0.182
1.216
0.174
1.327
1.327
1.327
1.327
1.327
1.327
1.327
1.327
0.386
0.371
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.371
0.347
0.317
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347

0.165
0.163
0
0
0
0
0
0
4.867
4.334
-1.338
-1.336
-0.149
0
0.091
0
0.058
0
0
0
0
0
0
0
0
0
0.178
-1.424
-0.011
0.001
0
0
0
-0.001
0.011
-0.178
1.424
-0.577
4.873
0.028
-0.001
0
0
0
0.001
-0.028
0.577

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
149
150
151
152
153
154
155
156
157
158
159
171
172
173
174
175
176
177
178
179
180

181
182
183
184
185
186
187
188
189
190
191
192
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
241
242

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

-0.001
-0.026
-0.06
-0.053
-0.027
-0.051
-0.028
-0.051
-0.027
-0.053
-0.026
-0.06
1.038
0.001
1.037
1.038
1.037
1.16
1.037
1.038
1.037
1.038
0.001
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0.317
0.386
0.371
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.371
0.347
0.317
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.317
11.223
15.777
14.857
15.095
15.032
14.402
15.032
15.094
14.857
15.777
11.183
12.077
17.578
16.542
16.809
16.739
15.911
16.739
16.809
16.542
17.578
12.029
-0.038
0.057

-4.873
0.176
-1.446
0.061
0
-0.068
0
0.068
0
-0.061
-0.176
1.446
-0.544
4.335
0.028
-0.001
-0.002
0
0.002
0.001
-0.028
0.544
-4.335
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

181
182
183
184
185
186
187
188
189
190
191
192
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
241
242

243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272

10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10

-0.068
0.004
-0.068
-0.068
-0.068
-0.074
-0.068
-0.068
-0.068
-0.068
0.004
0.04
-0.004
0.041
0.04
0.041
0.044
0.041
0.04
0.041
0.04
-0.004
0
0
0
0
0
0
0
0

0.45
0.463
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.463
0.45
0.463
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.463
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916

-0.03
0.099
0.002
0
0
0
0
0
-0.002
0.03
-0.099
-0.029
0.107
-0.003
0
0.005
0
-0.005
0
0.003
0.029
-0.107
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272

WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT

3.898
3.375
2.802
2.771
2.117
0.381
1.195
0.173
1.216
0.174
8.226
7.06
4.831
4.836
3.064
1.184
2.963
0.171
3.034
0.171
8.081
6.929
5.122
5.108
3.292
0.514
2.399
0.171
2.399
0.182
8.093
6.941
4.687
4.679
3.064
1.155
2.399
0.171
2.399
0.171
8.093
6.94
5.131
5.114
3.297

WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT

0.522
3.062
0.171
3.062
0.181
8.575
7.431
4.492
4.499
3.064
1.153
3.584
0.171
3.657
0.171
8.093
6.94
5.131
5.114
3.297
0.522
3.062
0.171
3.062
0.181
8.093
6.941
4.687
4.679
3.064
1.155
2.399
0.171
2.399
0.171
8.081
6.929
5.122
5.108
3.292
0.514
2.399
0.171
2.399
0.182
8.226
7.06

WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT

4.831
4.836
3.064
1.184
2.963
0.171
3.034
0.171
3.896
3.375
2.797
2.771
2.117
0.379
1.192
0.182
1.216
0.174
1.327
1.327
1.327
1.327
1.327
1.327
1.327
1.327
0.386
0.371
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.371
0.347
0.317
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347

WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT

0.317
0.386
0.371
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.386
0.371
0.347
0.317
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.347
0.317
11.223
15.777
14.857
15.095
15.032
14.402
15.032
15.094
14.857
15.777
11.183
12.077
17.578
16.542
16.809
16.739
15.911
16.739
16.809
16.542
17.578
12.029
-0.038
0.057

WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT
WEIGHT

0.45
0.463
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.463
0.45
0.463
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.45
0.463
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916
-0.916

Node L/C
25 101 1.0(DL+LL)
102 0.75(DL+LL+WL0&CPI+)
103 0.75(DL+LL+WL0&CPI-)
104 0.75(DL+LL+WL90&CPI+)
105 0.75(DL+LL+WL90&CPI-)
106 0.75(DL+WL0&CPI+)
107 0.75(DL+WL0&CPI-)
108 0.75(DL+WL90&CPI+)
109 0.75(DL+WL90&CPI-)
110 0.75(DL+LL+WL180&CPI+)
111 0.75(DL+LL+WL180&CPI-)
112 0.75(DL+LL+WL270&CPI+)
113 0.75(DL+LL+WL270&CPI-)
114 0.75(DL+WL180&CPI+)
115 0.75(DL+WL180&CPI-)
116 0.75(DL+WL270&CPI+)
117 0.75(DL+WL270&CPI-)
26 101 1.0(DL+LL)
102 0.75(DL+LL+WL0&CPI+)
103 0.75(DL+LL+WL0&CPI-)
104 0.75(DL+LL+WL90&CPI+)
105 0.75(DL+LL+WL90&CPI-)
106 0.75(DL+WL0&CPI+)
107 0.75(DL+WL0&CPI-)
108 0.75(DL+WL90&CPI+)
109 0.75(DL+WL90&CPI-)
110 0.75(DL+LL+WL180&CPI+)
111 0.75(DL+LL+WL180&CPI-)
112 0.75(DL+LL+WL270&CPI+)
113 0.75(DL+LL+WL270&CPI-)
114 0.75(DL+WL180&CPI+)
115 0.75(DL+WL180&CPI-)
116 0.75(DL+WL270&CPI+)
117 0.75(DL+WL270&CPI-)

Horizontal Vertical
Horizontal Moment
Fx kN
Fy kN
Fz kN
Mx kNm My kNm
16.12
239.757 286.423
0
-4.803
126.885 131.877
0
-5.732
184.02 222.612
0
12.057
179.719 213.722
0
12.057
179.719 213.722
0
-12.059
10.304
-6.914
0
-12.988
67.439
83.821
0
4.801
63.138
74.931
0
4.801
63.138
74.931
0
25.938
137.927
147.4
0
25.301
194.993 237.677
0
12.123
179.917 215.913
0
12.123
179.917 215.913
0
18.682
21.346
8.61
0
18.045
78.412
98.886
0
4.867
63.336
77.122
0
4.867
63.336
77.122
0
-21.616
235.926
285.33
0
-30.06
135.054 146.581
0
-29.423
192.12 236.857
0
-16.179
176.846 212.902
0
-16.179
176.846 212.902
0
-18.604
19.004
5.294
0
-17.967
76.069
95.571
0
-4.723
60.795
71.616
0
-4.723
60.795
71.616
0
0.681
124.011 131.057
0
1.61
181.147 221.792
0
-16.244
177.044 215.093
0
-16.244
177.044 215.093
0
12.137
7.961
-10.229
0
13.066
65.096
80.506
0
-4.789
60.994
73.807
0
-4.789
60.994
73.807
0

Mz kNm
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

Node L/C
201 101 1.0(DL+LL)
102 0.75(DL+LL+WL0&CPI+)
103 0.75(DL+LL+WL0&CPI-)
104 0.75(DL+LL+WL90&CPI+)
105 0.75(DL+LL+WL90&CPI-)
106 0.75(DL+WL0&CPI+)
107 0.75(DL+WL0&CPI-)
108 0.75(DL+WL90&CPI+)
109 0.75(DL+WL90&CPI-)
110 0.75(DL+LL+WL180&CPI+)
111 0.75(DL+LL+WL180&CPI-)
112 0.75(DL+LL+WL270&CPI+)
113 0.75(DL+LL+WL270&CPI-)
114 0.75(DL+WL180&CPI+)
115 0.75(DL+WL180&CPI-)
116 0.75(DL+WL270&CPI+)
117 0.75(DL+WL270&CPI-)
202 101 1.0(DL+LL)
102 0.75(DL+LL+WL0&CPI+)
103 0.75(DL+LL+WL0&CPI-)
104 0.75(DL+LL+WL90&CPI+)
105 0.75(DL+LL+WL90&CPI-)
106 0.75(DL+WL0&CPI+)
107 0.75(DL+WL0&CPI-)
108 0.75(DL+WL90&CPI+)
109 0.75(DL+WL90&CPI-)
110 0.75(DL+LL+WL180&CPI+)
111 0.75(DL+LL+WL180&CPI-)
112 0.75(DL+LL+WL270&CPI+)
113 0.75(DL+LL+WL270&CPI-)
114 0.75(DL+WL180&CPI+)
115 0.75(DL+WL180&CPI-)
116 0.75(DL+WL270&CPI+)
117 0.75(DL+WL270&CPI-)

Horizontal Vertical
Horizontal Moment
Fx kN
Fy kN
Fz kN
Mx kNm My kNm
17.483
379.64 -298.788
0
-3.851
201.749 -168.538
0
-4.689
291.901 -229.744
0
13.143
285.252 -225.043
0
13.143
285.252 -225.043
0
-11.951
16.763
-20.298
0
-12.788
106.915
-81.504
0
5.044
100.265
-76.802
0
5.044
100.265
-76.802
0
26.878
218.186 -178.277
0
26.334
308.084 -239.086
0
13.081
284.208 -223.139
0
13.081
284.208 -223.139
0
18.779
33.2
-30.036
0
18.235
123.097
-90.846
0
4.982
99.222
-74.899
0
4.982
99.222
-74.899
0
-23.187
375.471 -298.165
0
-31.156
215.059
-177.81
0
-30.612
304.957 -238.619
0
-17.421
282.125 -224.576
0
-17.421
282.125 -224.576
0
-18.857
29.542
-27.073
0
-18.313
119.44
-87.883
0
-5.122
96.608
-73.84
0
-5.122
96.608
-73.84
0
-0.427
198.622 -168.071
0
0.411
288.775 -229.277
0
-17.359
281.082 -222.672
0
-17.359
281.082 -222.672
0
11.873
13.105
-17.335
0
12.71
103.257
-78.541
0
-5.06
95.565
-71.936
0
-5.06
95.565
-71.936
0

Mz kNm
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0

DESIGN OF SIDE RUNNER

Span of the Runner

2.075 m

Design the Runner as a simply supported beam with

a uniformly distributed load of (w)
2600 N/m
(from wind load calculations)
Maximum moment on the Runner
Choose the section

1399.33 N.m

ISMC 150

D=overall depth of beam

d1=depth of web
l=effective length of compression flange
ry=radius of gyration of the section about its axis of minimum strength (y-y axis)
T= mean thickness of compression flange,

t= web thickness
Refer SP-6, ISI handbook for structural Engineers,
D
Ax
b
tf
tw
Ixx
Iyy
rxx
ryy

d1
l

100
11.7
50
7.5
4.4
186.7
25.9
4
1.49

mm
cm2
mm
mm
mm
cm4
cm4
cm
cm

85 mm
1.76375 m

T/t
d1/t

1.704545 <2
19.31818 <85

D/T
l/ry

13.33333
118.3725

(Depth of Beam)
(Cross sectional area of section)
(width of flange)
(thickness of flange)
(thickness of web)
(Moment of Inertia)
(radius of gyration)

(effective length)

check

according to Table 6.18,

Maximum permissible bending stress, (Mpa)
126 Mpa
Maximum moment in the runner
1399.328 N.m
Stress (S)=M*Y/I
37.47531 Mpa
<126 Mpa (OK)

Therefore ISMC 100 section is safe in bearing for the given load

DEFLECTION CHECK
Maximum deflection (d')
1.68 mm
allowable deflection (according to DBR)=l/250 (Da)
d'<Da
(therefore safe)
Therefore use ISMC 100 as runners with spacing 1.0 m

8.3 mm

Base Plate Design

Reaction on Nodes
load case
13 DL+IL
14 DL+IL+ML
15 DL+ML+TL
16 DL+ML-TL
117 DL+ML+WLX
118 DL+ML+WL AT 90DEGREE TO X
119 DL+ML+EQX
120 DL+ML-EQX
121 DL+ML+EQZ
122 DL+ML-EQZ
123 DL+IL+ML+TL
124 DL+IL+ML-TL
125 DL+IL+ML+WLX
126 DL+IL+ML+WL AT 90DEGREE TO X
127 DL+IL+ML+EQX
128 DL+IL+ML-EQX
129 DL+IL+ML+EQZ
130 DL+IL+ML-EQX
131 DL+IL+ML+TL+WLX
132 DL+IL+ML-TL+WLX
133 DL+IL+ML+TL+WL AT 90DEGREE TO X
134 DL+IL+ML-TL+WL AT 90DEGREE TO X
135 DL+IL+ML+TL+EQX
136 DL+IL+ML-TL+EQX
137 DL+IL+ML+TL-EQX
138 DL+IL+ML-TL-EQX
139 DL+IL+ML+TL+EQZ
140 DL+IL+ML-TL+EQZ
141 DL+IL+ML+TL-EQZ
142 DL+IL+ML-TL-EQZ
143 0.8DL+IL+TL+WLX
144 0.8DL+IL-TL+WLX
145 0.8DL+IL+TL+WL AT 90DEGREE TO X
146 0.8DL+IL-TL+WL AT 90DEGREE TO X
147 0.8DL+IL+TL+EQX
148 0.8DL+IL-TL+EQX
149 0.8DL+IL+TL-EQX

Force-X
Mton
-0.3
-0.4
0.4
-0.7
-4.9
-0.2
-1.0
0.7
-0.2
-0.1
0.2
-0.9
-5.1
-0.4
-1.2
0.5
-0.4
-0.3
-4.5
-5.6
0.2
-0.9
-0.7
-1.8
1.1
-0.1
0.2
-0.9
0.2
-0.9
-4.4
-5.6
0.3
-0.9
-0.6
-1.7
1.1

Force-Y Force-Z
Mton
Mton
Node no. 273
14.2
0.0
17.9
0.0
7.1
0.0
7.1
0.0
0.4
0.6
7.2
-0.6
6.3
0.1
8.0
0.0
7.4
-1.6
6.9
1.7
17.9
0.0
17.9
0.0
11.1
0.5
17.9
-0.7
17.0
0.0
18.7
0.0
18.1
-1.7
17.6
1.7
11.1
0.5
11.1
0.5
17.9
-0.7
17.9
-0.7
17.0
0.0
17.0
0.0
18.7
0.0
18.7
0.0
18.1
-1.7
18.1
-1.7
17.6
1.7
17.6
1.7
6.7
0.5
6.7
0.5
13.6
-0.7
13.6
-0.7
12.7
0.0
12.7
0.0
14.4
-0.1

Force-X
Mton
0.3
0.4
-0.4
0.7
-4.9
0.2
-0.7
1.0
0.2
0.1
-0.2
0.9
-4.7
0.4
-0.5
1.2
0.4
0.3
-5.3
-4.1
-0.2
0.9
-1.1
0.1
0.7
1.8
-0.2
1.0
-0.2
0.9
-5.3
-4.2
-0.3
0.9
-1.1
0.0
0.6

Force-Y
Mton
Node no. 274
13.8
17.9
7.6
7.6
5.8
7.7
8.4
6.8
7.9
7.3
17.9
17.9
16.1
18.0
18.7
17.1
18.2
17.6
16.1
16.1
18.0
18.0
18.7
18.7
17.1
17.1
18.2
18.2
17.6
17.6
11.3
11.3
13.2
13.2
13.9
13.9
12.3

0.0
0.3
-0.9
0.3
-0.8

150 0.8DL+IL-TL-EQX
151 0.8DL+IL+TL+EQZ
152 0.8DL+IL-TL+EQZ
153 0.8DL+IL+TL-EQZ
154 0.8DL+IL-TL-EQZ

14.4
13.8
13.8
13.3
13.3

-0.1
-1.7
-1.7
1.6
1.6

Base Plate design

Maximum Compression =

18.1 t

Size of the base plate provided =

350 X

225
2
78750 mm
2
2.30 N/mm

Area of base plate provided =

Design pressure
=
Design Moment (wa*a/2)
=
2873.02 (N.mm/mm)
Thickness required,
t =(6M/(b*st))^0.5
=
10.22 mm
Provide base plate of size 350 x 225 x 12mm thickness

Check for Shear

Max. +ve Shear =
Max. -ve Shear =
Max. abs Shear =
Use 4 bolts of 20 dia
Shear capacity of each bolt
Total Shear capacity

=
=

1.7
-5.6
5.6

t
t
t

19.6
78.4
>

kN
kN
56 kN

Hence ok

1.7
-0.2
0.9
-0.3
0.8

12.3
13.4
13.4
12.8
12.8

Force-Z
Mton
Node no. 274
0.1
0.0
0.0
0.0
-0.6
-0.7
0.0
0.0
-1.7
1.7
0.0
0.0
-0.5
-0.6
0.0
0.1
-1.6
1.7
-0.5
-0.5
-0.6
-0.6
0.0
0.0
0.1
0.1
-1.6
-1.6
1.7
1.7
-0.5
-0.5
-0.6
-0.6
0.0
0.0
0.1

0.1
-1.6
-1.6
1.7
1.7

LOAD COMB
1
2
3
4
5
6
7

DL
IL
ML
WXA
WXB
WZ
TL

LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB
LOAD COMB

load comb
100
1
101
1
102
1
103
1
104
1
105
1
106
1
107
1
108
1
109
1
110
1
111
1
112
1
113
1
114
1
115
116
117
118
119
120

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

1.00

-1.00

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.00

1.00

1.00

1.00

1.00

1.00

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

121
122
123

1. D.L.+L.L.
2. D.L+I.L+B.T+M.L
3. D.L+M.L+T.L
4. D.L+M.L+ W.L
5. D.L+M.L+ E.L
6. D.L+I.L+B.T+M.L+T.L
7. D.L+I.L+B.T+M.L+W.L
8. D.L+I.L+B.T+M.L+E.L
9. D.L+I.L+B.T+M.L+T.L+W.L
10. D.L+I.L+B.T+M.L+T.L+E.L
11. 0.8 D.L+W.L+I.L+B.T+T.L (for anchor bolt design)
12. 0.8 D.L+E.L+B.T+ I.L+T.L (for anchor bolt design)

1.00

-1.00

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

GEOMETRY DATA

Center to center spacing of purlin

slope of roof
Span of purlin in major axis, Lxx
No. of sag rod in one span

18 deg

degree m
Span of purlin in minor axis, Lyy

LOAD DATA
Selfweight of sheet
Selfweight of purlin
Live load on roof
Dust load on roof
Critical upward wind pressure
LOAD CALCULATION

3.00 m

For, MC10

=204x (1.23) Critical

downward wind pressure
=204x (0.3)

Kg/m2
Kg/m2
Kg/m2

Kg/m2
Kg/m2
Kg/m2

Load case 1 : DL + LL + Dust Load

Total load of roof (including purlin selfweight)
Total load of roof over one purlin

149 Kg/m2
208 Kg/m

Load over purlin in X-X direction, Pxx

Load over purlin in Y-Y direction, Pyy

198 Kg/m
66 Kg/m

Load case 2 : DL + Wind Load

Load over purlin in X-X direction, Pxx

-330 Kg/m

Load over purlin in Y-Y direction, Pyy

7 Kg/m

Considering increase of 33% in permissible stresses in wind load combination

Design bending moment values for wind load are :

Load over purlin in X-X direction, Pxx

Load over purlin in Y-Y direction, Pyy

-248 Kg/m
5 Kg/m

Load case 3 : DL + LL + Dust Load + Wind Load

Load over purlin in X-X direction, Pxx

Load over purlin in Y-Y direction, Pyy

283 Kg/m
66 Kg/m

Considering increase of 33% in permissible stresses in wind load combination

Design bending moment values for wind load are :

Load over purlin in X-X direction, Pxx

Load over purlin in Y-Y direction, Pyy

213 Kg/m
49 Kg/m

211

2 x 660 MW Phase I, Kawai Thermal Power Project

Mz
My

Design moments for

Mx = My =

0.
1
7
8
T
m

"Three span continuous" condition

0.
0
5
9
T
m

Check Section : MC 10
Area

Selfweight

1
2.
7
4
c
m

1
0.
0
0
K
g/
m
1983
000
mm4

Moment of inertia Ix,provided

Elastic modulus of section Zx,provided

39700
mm3
7800 mm3

Elastic modulus of section Zy,provided

Permissible Stress spermissible

155.1

1
5
5
.
1

N
/
m
m
Elastic modulus of section Zx,required

1
1
4
7
6
m
m
3

Elastic modulus of section Zy,required

3
8
3
0
m
m
3

Utility Ratio = (Zxreq/Zxprov + Zyreq/Zyprov) =

Section is OK

0.78

<

Deflection check

Def. Dia.
Actual deflection
Permissible deflection = L / 250
(ref. structural DBR)

7.407 mm
12 mm

O.K.

Basic wind speed (Vb)

K1
K2 (Terrain category 2, class B)
K3
Vz
Pz

50
1.08
1.1
1
59.4
2117

m/s

m/s
N/m2

Height of the exposed face (h) - i.e. eaves ht

Larger dimension of the building (l)
Lesser dimension of the building (w)

2.7
20.75
3.6

m
m
m

h/w
l/w

0.75
5.76

use Table 5 of IS 875 part 3 for wind on roof

use Table 4 of IS 875 part 3 for wind on walls
% openings in side walls
On 3 m clading wall, slit of 0.3m is provided at top end and 0.2m is provided at bottom end
for whole length of gallery so, % openings in side walls = (0.3 + 0.2 ) / 3 x 100 = 16.67 %
accordingly cpi values taken are :
0.5 & -0.5 (for openings < 20 % )

Force due to wind along the conveyor gallery. (Wind Angle = 90 degree)

The conveyor gallery, though made of parts of finite length, is put side by side in along conv. direction in such a
way that it forms a continuous long structure with ends terminated at the structure like crusher house,
pent house, TP etc.
Hence, only frictional drag load will be generated.

1.4
18.44
3.00
0

5.85
10.00
58
75
251
61

(for
Q235)

bottom end

e in along conv. direction in such a

ucture like crusher house,

Design of Chequered Plate for walkway

Chequered plate is supported on the channels along conveyor length supporting the short post
Two walk ways of 1000mm wide and 800mm width are on both sides of the conveyor
Maximum unsupported length of chequered plate is 1000mm
Load over the walkway
1. Self weight of 6mm thick cheqd. Plate

0.006 x 78.50 = 0.471 kN/m2

2. Live Load including dust load

6 kN/m

6.5 kN/m2

0.55 kN-m per meter width

<

165 N/mm2

TOTAL

Section Design
6.5 x 1.0
12

maximum Bending moment

Bending Stress =

0.55 x 106 x 6
1000 x d2

0.55 x 106 x 6
= 4.47 mm
1000 x 165
Hence 6 mm thick plate is sufficient
Check for Deflection
3
5 x 6.5 x 1000 x 12
Actual Deflection of cheqd. Plate =
=>

d =

384 x 2 x 10 x 1000 x 6
=
0.02 mm
Allowable deflection = span/200 or 6mm whichever is less
=
1000/200 = 5 > 6mm > 0.02 mm
Hence ok

Design of Seal Plate

Seal plate is supported on the channels along conveyor length supporting the short post
Maximum unsupported length of Seal plate is 1290mm
Load over the walkway
1. Self weight of 3.15mm thick Seal Plate

0.00315 x 78.50 = 0.247kN/m2

2. Dust load

1 kN/m2

1.25 kN/m2

TOTAL
Section Design
maximum Bending moment
Bending Stress =

1.25 x 1.292
12

0.174 x 106 x 3.15

=
<

0.174 kN-m per meter width

165 N/mm2

1000 x d2
0.174 x 106 x 6
= 2.52 mm
1000 x 165
Hence 3.15 mm thick Seal plate is sufficient
Check for Deflection
5 x 1.25 x 12903 x 12
Actual Deflection of Seal Plate =
=>

d =

384 x 2 x 105 x 1000 x 63

=
0.009 mm
Allowable deflection = span/200 or 6mm whichever is less
=
1290/200 =6.45 > 6mm > 0.009 mm
Hence ok