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Condition Based Maintenance

This document discusses different types of maintenance surveys for planned machinery maintenance, focusing on condition-based maintenance (CBM). It explains that CBM uses condition monitoring and diagnosis to determine when overhaul is needed based on machine condition, rather than relying solely on time-based maintenance with regular overhauls. The document outlines the key aspects of a CBM program, including required monitoring of parameters like temperature, pressure and vibration using data loggers and portable equipment. It also discusses how data is analyzed to estimate remaining useful life, set alarm points, and postpone overhauls when warranted based on actual machine condition.

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338 views14 pages

Condition Based Maintenance

This document discusses different types of maintenance surveys for planned machinery maintenance, focusing on condition-based maintenance (CBM). It explains that CBM uses condition monitoring and diagnosis to determine when overhaul is needed based on machine condition, rather than relying solely on time-based maintenance with regular overhauls. The document outlines the key aspects of a CBM program, including required monitoring of parameters like temperature, pressure and vibration using data loggers and portable equipment. It also discusses how data is analyzed to estimate remaining useful life, set alarm points, and postpone overhauls when warranted based on actual machine condition.

Uploaded by

farismoh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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IMarEST

Condition Based
Maintenance Conference

Condition Monitoring
Maintenance method
for
Planned Machinery
Maintenance Scheme
Dr Abdul Rahim FIMarEST FRINA

29 September 2010

Kinds of Maintenance Survey

(a) Continuous Machinery Survey CMS)

(b) Planned Machinery Maintenance Scheme PMS)


(b-1) Planned maintenance method (PMS-TBM)
(b-2) Condition monitoring maintenance method
(PMS-CBM)

(c) Periodical Survey (Open-up examination at Special


surveys for Class maintenance)

Kinds of Maintenance Survey

Time Based Maintenance (TBM)


Overhaul inspection is carried out at regular intervals.

Condition Based Maintenance (CBM)


Condition is monitored and overhaul inspection is carried
out based on the results of condition monitoring and
diagnoses.
Base
Time
Condition

Kinds of Maintenance Survey


CMS, PMS-TBM, Periodical survey
PMS-CBM

Kinds of Maintenance Survey


(b) PMS

(a) CMS

(b-1) PMS-TBM

Base

Time

Overhaul
(OH) period

Regular interval

OH Interval

Five years

OH based on
running hours

Aux diesel engine


7,000 hours
(only for that not normally used at sea)

System

Not required

C/Es report

Accepted for the


limited equipment

(b-2) PMS-CBM
Condition

Five years
(or running hours)

Depends on the
condition

Depend on makers
recommendation
Maintenance
management
system

Maintenance
management &
Condition monitoring
system

Accepted for wider


range of equipment
than those on CMS

---

PMS-CBM
(b-2) Condition monitoring maintenance method
(PMS-CBM)

Applicable Machinery and equipment are the same as


CMS
Maintenance management & Condition monitoring
systems are required.
Registration of C/E, Approval of machinery maintenance
scheme, etc. are required.
PMS-CBM may be applied for a part of machinery and
equipment.
(PMS-CBM is applied for a part and PMS-TBM is applied for the
remaining ones.)

PMS-CBM
Temp,
Press, etc.
Mach, Equip

Data
Logger

Vibration

Indicate

CREW

Signal
conditioner

Condition
Correct data
Maintenance
management

Analyze trend
Analyze freq.
---------------Diagnosis

Update

Preventive
maintenance
plan
Spare parts
control

User
interface

PMS-CBM
-Pressure
-Temperature
-Vibration fixed type
Data Logger
sensor

Vibration
Measurement

Vibration
portable type)

Converter

PMS-CBM
-Pressure
-Temperature
-Vibration fixed type

Converter

Data Logger
sampling

Oil Analysis

Oil Analyzer
portable type)

PMS-CBM

Vibration Vertical
(Portable

Temperature
Vibration Horizontal
(Portable

PMS-CBM

Handy Monitor

Data Analysis from


Handy Monitor

PMS-CBM
Estimate the remaining time
Alarm point

Pressure
Temperature
or
Vibration

Estimated
line

Running time

Postpone overhaul period

PMS-CBM
Actual data
measured at sea trial

Alarm Level

PMS-CBM
Iron concentration (rpm)

Image of trend on iron concentration of LO

Sampling date

Thank you for your attention

Nippon Kaiji Kyokai

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