Cable Connection Procedures for Cisco 2800
Series Routers
This document describes how to connect your Cisco 2800 series integrated services router to a power
source and to networks and external devices. It includes the following sections:
Power Connections, page 2
Connecting WAN, LAN, and Voice Cables, page 9
Connecting to a Console Terminal or Modem, page 11
Note
To see translations of the warnings that appear in this publication, refer to the Cisco 2800 Series and
Cisco 3800 Series Integrated Services Routers Regulatory Compliance and Safety Information document
that accompanied this device.
Warning
Only trained and qualified personnel should be allowed to install, replace, or service this equipment.
Statement 1030
Warning
This unit is intended for installation in restricted access areas. A restricted access area can be
accessed only through the use of a special tool, lock and key, or other means of security.
Statement 1017
Warning
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Statement 1001
Corporate Headquarters:
Cisco Systems, Inc., 170 West Tasman Drive, San Jose, CA 95134-1706 USA
Copyright 2004 Cisco Systems, Inc. All rights reserved.
Power Connections
Power Connections
This section explains how to connect AC or DC power to Cisco 2800 series routers. It covers the
following topics:
Warning
Note
Connecting Routers to AC Power, page 2
Connecting Routers to DC Power, page 2
Connecting Routers to Backup Power, page 9
Read the installation instructions before connecting the system to the power source. Statement 1004
The installation must comply with all required electrical codes applicable at the installation site.
Connecting Routers to AC Power
If your router uses AC power, connect it to a 15 A, 120 VAC (10 A, 240 VAC) circuit with overcurrent
protection. If backup power is required, see the Connecting Routers to Backup Power section on
page 9.
Note
The input voltage tolerance limits for AC power are 90 and 264 VAC.
Warning
AC connected units must have a permanent ground connection in addition to the power cable ground
wire. NEBS-compliant grounding satisfies this requirement. Statement 284
Warning
This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations. Statement 1045
Warning
This product relies on the buildings installation for short-circuit (overcurrent) protection. Ensure that
the protective device is rated not greater than:
15A, 120VAC (10A, 240VAC). Statement 1005
Connecting Routers to DC Power
Note
Warning
The Cisco 2801 router does not support DC power.
This product requires short-circuit (overcurrent) protection, to be provided as part of the building
installation. Install only in accordance with national and local wiring regulations. Statement 1045
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
Warning
This product relies on the buildings installation for short-circuit (overcurrent) protection. Ensure that
the protective device is rated not greater than:
60 VDC, 20 A. Statement 1005
Warning
Use copper conductors only. Statement 1025
If your router has a DC-input power supply, follow the directions in this section for proper wiring.
A router with a DC-input power supply has a terminal block for the DC power connections. If backup
power is required, see the Connecting Routers to Backup Power section on page 9.
DC Wiring Requirements
A Cisco 2811, Cisco 2821, or Cisco 2851 router with a DC-input power supply requires copper wire and
crimp-type terminals for the power connections. Table 1 and Table 2 summarize the wiring
requirements.
You can connect a single DC power source to either the A input or the B input. If there are dual power
sources, connect one source to the A input and one source to the B input; both sources must be the same
polarity and voltage.
Table 1
DC Wiring Requirements for Cisco 2811 Routers
DC Power Input
DC Input Wire Size
2436 VDC, 8 A,
positive or negative,
single source or dual sources
AWG 14 (2.0 mm2)
Safety Ground
Wire Size
Wire Terminal (Lug)
Overcurrent
Protection
AWG 14 (2.0 mm2), Amp/Tyco No. 32957 or 20 A
minimum
equivalent
maximum
3660 VDC, 5 A,
positive or negative,
single source or dual sources
Table 2
DC Wiring Requirements for Cisco 2821 and Cisco 2851 Routers
DC Power Input
DC Input Wire Size
2436 VDC, 12 A,
positive or negative,
single source or dual sources
AWG 14 (2.0 mm2)
Safety Ground
Wire Size
Wire Terminal (Lug)
AWG 14 (2.0 mm2), Amp/Tyco No. 32957
minimum
or equivalent
Overcurrent
Protection
20 A
maximum
3660 VDC, 8 A,
positive or negative,
single source or dual sources
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
Wiring Procedure for DC Input
To connect a router to a DC power source, perform the following steps:
Step 1
Warning
Tip
Remove power from the DC circuit. To ensure that power is removed from the DC circuit, locate the
circuit breaker for the DC circuit, switch the circuit breaker to the OFF position, and tape the
circuit-breaker switch in the OFF position.
Before performing any of the following procedures, ensure that power is removed from the DC circuit.
Statement 1003
Secure all power cabling when installing this unit to avoid disturbing field-wiring connections.
Warning
When stranded wiring is required, use approved wiring terminations, such as closed-loop or
spade-type with upturned lugs. These terminations should be the appropriate size for the wires and
should clamp both the insulation and conductor. Statement 1002
Step 2
Strip the wires to the appropriate length for the terminals. The strip length is 3/16 to 1/4 inch (5 to 6 mm)
for Amp/Tyco No. 32957 terminals.
Step 3
Crimp the terminals to the power input and safety ground wires.
Step 4
Remove the plastic covers from the terminal block. Save the covers for reinstallation after you finish
wiring.
Step 5
Connect the wires to the terminal block, starting with the safety ground wire. Connect each wire to the
appropriate terminal as shown in Figure 1. Tighten the terminal screws to 8.0 0.5 in-lb
(0.9 0.05 N-m).
Warning
The illustration shows the DC power supply terminal block. Wire the DC power supply as illustrated.
The proper wiring sequence is ground to ground, positive to positive, and negative to negative. The
ground wire should always be connected first and disconnected last. Statement 239
Warning
An exposed wire lead from a DC-input power source can conduct harmful levels of electricity. Be sure
that no exposed portion of the DC-input power source wire extends from the terminal block plug.
Statement 122
Caution
Do not overtorque the terminal block contact screws. Recommended torque is 8.0 0.5 in-lb
(0.90 0.05 N-m).
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
DC Power Connections for Cisco 2800 Series Routers
-DC, input A
Return, input A
Safety ground
Return, input B
-DC, input B
A
Return, input A
+DC, input A
Safety ground
+DC, input B
Return, input B
A +
+ B
Terminal
block
Terminal
block
Negative DC input
Step 6
Figure 2
Positive DC input
95967
Figure 1
Install the plastic covers over the terminals. (See Figure 2 or Figure 3.)
Warning
The safety cover is an integral part of the product. Do not operate the unit without the safety cover
installed. Operating the unit without the cover in place will invalidate the safety approvals and pose
a risk of fire and electrical hazards. Statement 117
Step 7
Organize and secure the wires using cable ties as shown in Figure 2 or Figure 3. Make sure that the wires
do not project above or below the front panel of the router.
Step 8
Turn on power to the DC circuit. Be sure to remove tape used to secure the circuit-breaker switch in the
OFF position.
Wire Routing and Attachment for Cisco 2811 Routers
24-60V --
- 8A
-
A +
Cable tie
+ B -
111814
From DC
power
source
Plastic covers
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
Figure 3
Wire Routing and Attachment for Cisco 2821 and Cisco 2851 Routers
CONSO
LE
0
AUX
Cable tie
--- 12A
A +
+ B -
From DC
power
source
111815
24-60V
Plastic covers
Approved Scenarios and Scenarios Not Approved for Dual DC Power Supply Configuration in Cisco
2800 Routers
You can connect a single DC power source to either the A input or the B input. If there are dual power
sources, connect one source to the A input and one source to the B input. Both sources must be the same
polarity (with respect to ground) and voltage (within 0.25 volts). Do not connect DC grounded and +DC
grounded dual sources to Cisco 2811, Cisco 2821, and Cisco 2851 routers.
Caution
Dual sources with opposite-polarity grounding damage equipment.
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
In Figure 4, either the positive source terminal or the negative source terminal is tied to ground.
Connecting to One Source OnlySource A or Source B
A-
A-
A+
A+
B+
B+
B-
B-
127037
Figure 4
In Figure 5, source A and source B share common negative terminal connections.
Figure 5
Connecting Source A and Source B with Common Negative Terminals
A-
Va
A+
B+
B-
127039
Vb
In Figure 6, source A and source B share common positive terminal connections. This is allowed only if
Va equals Vb (within 0.25 V).
Caution
When connecting source A and source B with common positive terminals, if source A and source B
voltages are unequal by more than 0.25 V, the higher-voltage source can discharge into the lower-voltage
source through the A- and B- input terminals. Excessive discharging currents through these terminals
can cause one or both of the dual input DC power supply's internal A- or B- fuses to open, resulting in
lack of redundancy or system failure. When source A and source B are within 0.25 V, discharge current
is minimal.
Note
When source A and source B are wired with common negative terminals, as in Figure 5, discharging does
not occur and there is no restriction requiring that source A and source B voltages be equal.
Cable Connection Procedures for Cisco 2800 Series Routers
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Power Connections
Figure 6
Connecting Source A and Source B with Common Positive Terminals
Va voltage = Vb voltage (greater than 0.25 V)
Va voltage = Vb voltage (within 0.25 V)
AVa
A+
Va
A+
B+
Vb
B+
Vb
B-
B-
127040
A-
In Figure 7, source A and source B are wired with opposite polarity grounds. Do not use this
configuration.
Caution
Do not use the DC input configuration shown in Figure 7.
Figure 7
Source A and Source B Wired with Opposite-Polarity Grounds
A-
Va
A+
B+
B-
127041
Vb
Cable Connection Procedures for Cisco 2800 Series Routers
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Connecting WAN, LAN, and Voice Cables
Connecting Routers to Backup Power
If your router uses the Cisco Redundant Power System (RPS), refer to the Cisco Redundant Power
System Hardware Installation Guide for instructions about the power connections. You can access this
document at:
http://www.cisco.com/en/US/docs/routers/access/rps/hardware/installation/guide/rpshim.html.
Caution
Note
Before connecting the RPS to the router, make sure that either the RPS is in standby mode or the RPS
AC power is disconnected. Connecting the RPS to AC power automatically places the RPS in active
mode.
The Cisco 2801 router does not support an RPS.
Connecting WAN, LAN, and Voice Cables
This section describes how to connect the WAN, LAN, and voice interface cables. It covers the following
topics:
Ports and Cabling, page 9
Connection Procedures and Precautions, page 11
One or two Ethernet cables are typically provided with the router. Additional cables and transceivers
can be ordered from Cisco. For ordering information, contact customer service. For cable pinouts, refer
to the Cisco Modular Access Router Cable Specifications document.
Warning
Do not work on the system or connect or disconnect cables during periods of lightning activity.
Statement 1001
Warning
To avoid electric shock, do not connect safety extra-low voltage (SELV) circuits to telephone-network
voltage (TNV) circuits. LAN ports contain SELV circuits, and WAN ports contain TNV circuits. Some
LAN and WAN ports both use RJ-45 connectors. Use caution when connecting cables. Statement 1021
Warning
Hazardous network voltages are present in WAN ports regardless of whether power to the unit is OFF
or ON. To avoid electric shock, use caution when working near WAN ports. When detaching cables,
detach the end away from the unit first. Statement 1026
Ports and Cabling
Table 3 summarizes some typical WAN, LAN, and voice connections for Cisco 2800 series routers. The
connections summarized here are also described in detail in the following documents:
Cisco Modular Access Router Cable Specifications
Cisco Network Modules Hardware Installation Guide
Cable Connection Procedures for Cisco 2800 Series Routers
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Connecting WAN, LAN, and Voice Cables
Table 3
Installing Cisco Interface Cards in Cisco Access Router
WAN, LAN, and Voice Connections
Port or Connection
Port Type, Color1
Connection:
Cable
Ethernet
RJ-45, yellow
Ethernet hub or Ethernet switch
Category 5 or higher Ethernet
T1/E1 WAN
xCE1T1-PRI
RJ-48C/CA81A
RJ-48S, tan
T1 or E1 network
External T1 CSU or other
T1 equipment
RJ-48 T1/E1
RJ-48S to RJ-48S TE
RJ-48S to RJ-48S NT
RJ-48S to RJ-48S T1
RJ-48S to bare
RJ-48S to BNC
RJ-48S to twinaxial cable
RJ-48S to DB-15
RJ-48S to DB-15 null
T3/DS3/E3 WAN
BNC connector
T3 network, CSU/DSU, or other
T3/DS3 equipment
75-ohm coaxial cable
Cisco serial
60-pin D-sub, blue
CSU/DSU and serial network or
equipment
Cisco Smart serial
Cisco Smart compact CSU/DSU and serial network or
connector, blue
equipment
Cisco serial transition cable that
matches the signaling protocol
(EIA/TIA-232, EIA/TIA-449, V.35,
X.21, or EIA-530)
and the serial port operating mode
(DTE or DCE).2
ADSL
RJ-11C/CA11A,
lavender
Network demarcation device for
service provider DSL interface
RJ-11 straight-through
SHDSL
RJ-11C/CA11A,
lavender, RJ-14
Network demarcation device for
service provider DSL interface
RJ-11 straight-through for 2-wire
RJ-14 straight-through for 4-wire
T1/E1 digital voice
RJ-48C/CA81A, tan
Digital PBX, ISDN network,
CSU/DSU
RJ-48 T1/E1
Analog voice FXS
RJ-11, gray
Telephone, fax
Analog voice FXO
RJ-11, pink
Central office, analog PBX
RJ-11; RJ21 if using NM-HDA,
straight-through
Analog voice E&M
RJ-45, brown
Analog PBX
RJ-45
BRI S/T WAN
(external NT1)
RJ-45/CB-1D, orange NT1 device or private integrated
network exchange (PINX)
RJ-45 straight-through
BRI U WAN
(built-in NT1)
RJ-49C/CA-A11, red
ISDN network
RJ-48 straight-through
56/64-kbps
DSU/CSU
8-pin modular, blue
RJ-48S interface in subrate device
or network
RJ-48 straight-through
T1/FT1 DSU/CSU
8-pin modular, blue
RJ-48C interface
RJ-48 straight-through
Gigabit Ethernet SFP, LC, color according
1000BASE-SX, -LX, -LH, -ZX,
optical
to optical wavelength -CWDM
Optical fiber as specified on applicable
data sheet
Gigabit Ethernet SFP, RJ-45
copper
Category 5, 5e, 6 UTP
1000BASE-T
1. Cable color codes are specific to Cisco cables.
2. See the Cisco Modular Access Router Cable Specifications document for information about choosing these cables.
Cable Connection Procedures for Cisco 2800 Series Routers
10
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Connecting to a Console Terminal or Modem
Connection Procedures and Precautions
Connect each WAN, LAN, and voice cable to the appropriate connector on the chassis or on a network
module or interface card.
Position the cables carefully, so that they do not put strain on the connectors.
Organize cables in bundles so that cables do not intertwine.
Inspect the cables to make sure that the routing and bend radiuses are satisfactory. Reposition cables,
if necessary.
Install cable ties in accordance with site requirements.
For cable pinouts, refer to the Cisco Modular Access Router Cable Specifications document.
Connecting to a Console Terminal or Modem
Your router has asynchronous serial console and auxiliary ports for system management. These ports
provide administrative access to your router either locally (with a console terminal or PC) or remotely
(with a modem).
Cisco provides the following cables for connecting your router to a console terminal, PC, or modem:
One console cable (RJ-45-to-DB-9, blue)
One modem cable (RJ-45-to-DB-25, black) (Cisco 2811, Cisco 2821, and Cisco 2851 only)
One DB-9-to-DB-25 adapter (Cisco 2801 only)
This section describes how to connect a console terminal or PC to the console port and how to connect
a modem to the auxiliary port. Table 4 summarizes the system management connections.
Table 4
System Management Connections
Port
Color
Connected To:
Cable
Console
Light blue PC or ASCII terminal communication port
(usually labeled COM)
RJ-45-to-DB-9 console cable
Auxiliary
Black
RJ-45-to-DB-25 modem cable or
RJ-45-to-DB-9 console cable with a
DB-9-to-DB25 adapter
Modem for remote access
For information about cable pinouts, refer to the Cisco Modular Access Router Cable Specifications
document.
Cable Connection Procedures for Cisco 2800 Series Routers
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11
Connecting to a Console Terminal or Modem
Connecting to the Console Port
If a console terminal or PC is connected to the console port, you can configure the router locally. To
connect a console terminal or a PC running HyperTerminal or similar terminal emulation software to the
console port on the router, perform the following steps:
Step 1
Use the blue RJ-45-to-DB-9 console cable to connect the router to a terminal.
Note
Step 2
On the Cisco routers, the console port is color-coded blue.
Configure your terminal or terminal emulation software for 9600 baud (default), 8 data bits, 1 stop bit,
no parity, and flow control set to none.
Note
Because hardware flow control is not possible on the console port, do not connect modems to
the console port. Connect modems only to the auxiliary port.
Connecting to the Auxiliary Port
If a modem is connected to the auxiliary port, a remote user can dial in to the router and configure it. To
connect a modem to the auxiliary port on the router, perform the following steps:
Step 1
Use the black RJ-45-to-DB-25 modem cable or the RJ-45-to-DB-9 console cable with a DB-9 to DB-25
adapter to connect the router to a modem.
Step 2
Make sure that your modem and the router auxiliary port are configured for the same transmission speed
(up to 115200 bps is supported) and hardware flow control with data carrier detect (DCD) and data
terminal ready (DTR) operations.
Cable Connection Procedures for Cisco 2800 Series Routers
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Connecting to a Console Terminal or Modem
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Cable Connection Procedures for Cisco 2800 Series Routers
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Connecting to a Console Terminal or Modem
Cable Connection Procedures for Cisco 2800 Series Routers
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