PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: ONLY GAS

STANDARD: API RP 520 Part 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PID No:
135355-01-PID-04-002
Tag Name:
PSV-402
Doc No:
Rev:
00
Project
TB-HR
INPUT DATA
Fluid Characteristics
Mass Flow
Inlet Temperature
Compressibility Factor
Molar Weight
Heat Capacity Ratio
Maxium Allowance Working Pressure
Total Back Pressure
Option
Case Relief?
Is this only a Rupture Disk?
Installed with a Repture Disk?
Single or Multiple?
Installation Contingency?
Material of Valve?
NACE MR 0175?
OUTPUT DATA
Relief condition
Set pressure
Accumulated pressure or Over Pressure

27
28
29
30
31
32
33
34
35
36
37

Relieving Pressure
Critical Pressure
Flow Regime
Coefficient
Discharge Coefficient
Back Pressure Correction Factor.
Rupture Disc Correction Factor
Coefcient from an Expression
Coefcient of Subcritical Flow
Orifice requirement

38
39

Designed by:
Checked by:
Approved by:
Client:
Date:
Symbols

P.N.KIEN
P.N.KIEN
PCVL
11-Feb-15
Units

Values

Remarks

m
t
z
M
k=Cp/Cv
PMAWP
Pback

kg/h
o
C
dim
kg/kmole
dim
barg
barg

49561
24
197.9
41.3
1.2974935432
46.000
4.700

M&HB
M&HB
M&HB
M&HB
M&HB

option
option
option
option
option
option
option

Fire Case
No
No
Single
First Valve
Carbon Steel
No

Pset
Po
Pa

barg
bar

46.000
9.660

Table 1
Table 1

barg
barg
-

55.660
29.947
Critical Flow

Table 1
Eq. 3.1

dim
dim
dim
N/A
N/A

0.975
1.000
1.000
346.741
Not Necessary

in2

20.0026

mm2

12904.85

Eq. 3.2
Note 1

Pcf
Kd
Kb
Kc
C
F2

Fig. 30
Fig. 32

Orifice Area requirement

Amin

Maximum pressure Drop through Inlet Line

DeltaP max

barg

1.38

in2

shall use multi-valvesVTC

shall use multi-valvesVTC

kg/h

#VALUE!

VTC

-29 to 426

API Std 526

40 CONCLUSION
41

Valve Specs.

42
43

Type of Valve
Orifice Area

44

Mass Flow Relieving (max)

A
mmax

45

Design Temperature Range

46

Connection

47

Inlet Flange Class

400

B16.5

48

Outlet Flange Class

300

API Std 526

49 NOTE
50
1 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51
2 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
52
3 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
connection (section 2.2.2@API RP 520 Part 2)
53
54
4 Inlet & outlet connection size of PSV shall be complied API Std 526
55
5 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
56
6 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
57
7 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
58
8 The valve manufacturer should be consulted about any other mounting position
59
9 Select rating flange based on Max. Design Temperature is upto 90oC
60
10 Total back pressre had include built-up and superimposed pressure
61
62
63
64

PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: ONLY GAS
STANDARD: API RP 520 Part 1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26

PID No:
P-0003 Sheet 1 of 6 Rev.2
Tag Name:
PSV-9010
Doc No:
Rev:
Project
RBDB-A
INPUT DATA
Fluid Characteristics
Mass Flow
Inlet Temperature
Compressibility Factor
Molar Weight
Heat Capacity Ratio
Maxium Allowance Working Pressure
Total Back Pressure
Option
Case Relief?
Is this only a Rupture Disk?
Installed with a Repture Disk?
Single or Multiple?
Installation Contingency?
Material of Valve?
NACE MR 0175?
OUTPUT DATA
Relief condition
Set pressure
Accumulated pressure or Over Pressure

27
28
29
30
31
32
33
34
35
36
37

Relieving Pressure
Critical Pressure
Flow Regime
Coefficient
Discharge Coefficient
Back Pressure Correction Factor.
Rupture Disc Correction Factor
Coefcient from an Expression
Coefcient of Subcritical Flow
Orifice requirement

38
39

Designed by:
Checked by:
Approved by:
Client:
Date:
Symbols

P.N.KIEN
P.N.KIEN

11-Feb-15
Units

Values

Remarks

m
t
z
M
k=Cp/Cv
PMAWP
Pback

kg/h
o
C
dim
kg/kmole
dim
barg
barg

6586
27
0.6422
22.04
2.104
102.000
2.000

M&HB
M&HB
M&HB
M&HB
M&HB

option
option
option
option
option
option
option

Fire Case
No
No
Single
First Valve
Carbon Steel
No

Pset
Po
Pa

barg
bar

102.000
21.420

Table 1
Table 1

barg
barg
-

123.420
52.838
Critical Flow

Table 1
Eq. 3.1

dim
dim
dim
N/A
N/A

0.975
1.000
1.000
406.604
Not Necessary

in2

0.0801

mm2

51.69

Eq. 3.2

Pcf
Kd
Kb
Kc
C
F2

Fig. 30
Fig. 32

Orifice Area requirement

Amin

Maximum pressure Drop through Inlet Line

DeltaP max

barg

3.06

Note 1

in2

1.5D2
0.1100

VTC
VTC

kg/h

9042.6

VTC

-29 to 426

API Std 526

40 CONCLUSION
41

Valve Specs.

42
43

Type of Valve
Orifice Area

44

Mass Flow Relieving (max)

A
mmax

45

Design Temperature Range

46

Connection

47

Inlet Flange Class

900

B16.5

48

Outlet Flange Class

150

API Std 526

49 NOTE
50
1 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51
2 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
52
3 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
connection (section 2.2.2@API RP 520 Part 2)
53
54
4 Inlet & outlet connection size of PSV shall be complied API Std 526
55
5 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
56
6 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
57
7 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
58
8 The valve manufacturer should be consulted about any other mounting position
59
9 Select rating flange based on Max. Design Temperature is upto 90oC
60
10 Total back pressre had include built-up and superimposed pressure
61
62
63
64

PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: ONLY LIQUID
STANDARD: API RP 520 Part 1
1
2
3
4
5
6
7

PID No:
Tag Name:
Doc No:
Rev:
Project
INPUT DATA
Fluid Characteristics

Designed by:
Checked by:
Approved by:
Client:
Date:
Symbols

11-Feb-15
Units

Values

Q
G

PMAWP

m3/h
dim
cP

200.0
0.9600
10.38

barg

16.000

12
Total Back Pressure
Option
13
14
Case Relief?
15
Is this only a Rupture Disk?
16
Installed with a Repture Disk?
17
Single or Multiple?
18
Contingency?
19
Material of Valve?
23
NACE MR 0175?
24 OUTPUT DATA
Relief condition
25

Pback

barg

3.000

option
option
option
option
option
option
option

Non-Fire Case
No
No
Single
First Valve
Carbon Steel
Yes

26
27

Pset

barg
bar

16.000

Table 1

barg

1.600
17.600

Table 1
Table 1

dim

0.65

dim
dim

0.9652
1.0

Figure 31

dim
dim

0.9989
145147.8

Figure 36

8
9
10

Required Volumetric Flow

Specific Grativity
Dynamic Viscosity

11

Maxium Allowance Working Pressure

28
29
30
31
32
33
34
35
36
37
38

Set pressure
Accumulated pressure or Over Pressure
Relieving Pressure
Coefficient
Discharge Coefficient (API)
Back Pressure Correction Factor
Rupture Disc Correction Factor
Viscosity Correction Factor, Rqd Flow)
Reynolds Number
Orifice requirement

Po
Pa
Kd
Kw
Kc
Kv
Re

in2

2.4740

Orifice Area requirement

Amin

Maximum pressure Drop through Inlet Line

DeltaP max

barg

in2

mm

Remarks

1596.1
0.48

Note 1

3L4
2.8530

VTC
VTC

39 CONCULUSION
40
41
42

Valve Specs.
Type of Valve
Orifice Area

43

Volumetric Flow Relieving (max)

mmax

m3/h

230.6

VTC

44

Design Temperature Range

-29 to 426

API Std 526

150

B16.5

45
46

Connection
Inlet Flange Class@Design Temp.

API Std 526

47
Outlet Flange Class
#
150
48 NOTE
49
1 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
50
2 Pressure drop on discharge line shall be not greater than 10% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
51
3 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
52
connection (section 2.2.2@API RP 520 Part 2)
53
4 Inlet & outlet connection size of PSV shall be complied API Std 526
54
5 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
55
6 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
56
7 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
57
8 The valve manufacturer should be consulted about any other mounting position
58
59
60
61
62
63
64

9 Select rating flange based on design temperature is up to 90 oC

10 Total back pressre had include built-up and superimposed pressure

PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: ONLY STEAM
STANDARD: API RP 520 Part 1
1
2
3
4
5
6
7
8
9

PID No:
Tag Name:
Doc No:
Rev:
Project
INPUT DATA
Fluid Characteristics
Mass Flow
Inlet Temperature

Designed by:
Checked by:
Approved by:
Client:
Date:
Symbols

P.N.KIEN

11-Feb-15
Units

Values

kg/h
o
C

69515
200

Remarks

10

Maxium Allowance Working Pressure

m
t
PMAWP

barg

100.000

11
12
13
14
15
16

Total Back Pressure

Pback

barg

0.000

Case Relief?
Is this only a Rupture Disk?
Installed with a Repture Disk?
Single or Multiple?

option
option
option
option

Fire Case
No
No
Single

17
Installation Contingency?
18
Material of Valve?
19
NACE MR 0175?
20 OUTPUT DATA
21
Relief condition
22
Set pressure
23
Accumulated pressure or Over Pressure
24
Relieving Pressure
25
Coefficient
26
Discharge Coefficient

option
option
option

Supplemental Valve
Carbon Steel
No

Pset
Po
Pa

barg
bar
barg

100.000
21.000
121.000

Kd

dim

0.975

27

Kb

dim

1.000

Fig. 30

Kc
KN
KSH

dim
dim
dim

1.000
1.013
1.0000

Fig. 32
Table 9

in2

1.6809

mm2

1084.44

in2

3K6
1.8380

kg/h

76012.9

Option

Back Pressure Correction Factor.

28
29
30
31
32

Rupture Disc Correction Factor

Correction Factor for Napier Equation
Supperheat Steam Correction Factor
Orifice requirement
Orifice Area requirement

33

Amin

Table 1

Eq. 3.8

34 CONCULUSION
35

Valve Specs.

36
37

Type of Valve
Orifice Area

38

Mass Flow Relieving (max)

A
mmax

Design Temperature Range

39
40

VTC

-29 to 426

API Std 526

Connection

41

Inlet Flange Class

900

B16.5

42

Outlet Flange Class

150

API Std 526

43 NOTE
44

1 KSH is approximative vs. temperature

45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

2 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
3 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
4 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
connection (section 2.2.2@API RP 520 Part 2)
5 Inlet & outlet connection size of PSV shall be complied API Std 526
6 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
7 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
8 Distance between PSV and unstable flow sources is typically not less than 10 pipe diameters
9 The valve manufacturer should be consulted about any other mounting position
10 Select rating flange based on Max. Design Temperature is upto 90oC
11 Total back pressre had include built-up and superimposed pressure

PRESSURE SAFETY VALVE-PRELIMINARY SIZING

SERVICE: TWO PHASE
STANDARD: API RP 520 Part 1, APPENDIX-D
1
2
3
4
5
6
7
8

PID No:
P-0008
Tag Name:
PSV-1901/1902
Doc No:
Rev:
Project
RBDB-A
INPUT DATA
Fluid Characteristics
Mass Flow

Designed by:
Checked by:
Approved by:
Client:
Date:
Symbols

P.N.KIEN
P.N.KIEN

11-Feb-15
Units

Values
46225

Specific Volume at 90% Inlet Pressure

m
v9

kg/h

m3/kg

0.006940

10
11
12
13
14
15

Specific Volume at Inlet Pressure

Maxium Allowance Working Pressure
Total Back Pressure

v0
PMAWP
Pback

m3/kg
barg
barg

0.006250
31.100
2.000

Case Relief?
Is this only a Rupture Disk?

option
option

Non-Fire Case
No

Installed with a Repture Disk?

Remarks

Option

16

option

No

17
Single or Multiple?
18
Installation Contingency?
19
Material of Valve?
20
NACE MR 0175?
21 OUTPUT DATA
22
Omega Factor
23
Critical Pressure Ratio
Relief condition
24
25
Set pressure
26
Accumulated pressure or Over Pressure
27
Relieving Pressure
28
Critical Pressure
29
Flow Regime
30
Mass Flux

option
option
option
option

Single
Additional Valve
Carbon Steel
Yes

nc

dim
dim

0.994
0.603

Pset
Po
Pa
Pcf

31.100
3.110
34.210
20.235

barg
bar
barg
barg
-

31
32
33
34
35
36

lb/s.ft2

2940.6

Eq. D.6

Kd
Kb
Kc

dim
dim
dim

0.850
1.000
1.000

Fig. 30

in2

1.6294

Eq. D.7

mm2

1042.96

3K4

in2

1.8380
52143.1

Mass Flux
Coefficient
Discharge Coefficient
Back Pressure Correction Factor.
Rupture Disc Correction Factor
Orifice requirement

37

Orifice Area requirement

38

Amin

Fig. C1

Table 1
App. D

Critical Flow

39 CONCLUSION
40
41

Valve Specs.
Type of Valve
Orifice Area

42
43

Mass Flow Relieving (max)

mmax

kg/h

44

Design Temperature Range

45

VTC

-29 to 426

API Std 526

Connection Class

46

Inlet Class@Design Temp.

300

B16.5

47
48 NOTE

Outlet Class

150

API Std 526

49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64

1 This calculation sheet only for flashing multi-component systems with nominal boiling range greater than 150oF
2 Pressure drop on inlet line shall be not greater than 3% set pressure of PSV (section 2.2.2@API RP 520 Part 2)
3 Mach No shall not greater than 0.7 when sizing discharge line of PSV (section 5.6.3@NORSOK Std P-001)
4 The norminal size of the inlet piping must be the same as or larger than nominal size of the pressure relief valve inlet flange
connection (section 2.2.2@API RP 520 Part 2)
5 Inlet & outlet connection size of PSV shall be complied API Std 526
6 Insolation shall be "full bore" and "locked open" state (API RP 520 Part 2)
7 PSV shall be equiped drain valve & installed vertically at high position to avoid accumulation of liquid
8 Distance between PSV and unstable flow sources is typically not lesser than 10 pipe diameters
9 The valve manufacturer should be consulted about any other mounting position
10 Select rating flange based on design temperature is up to 90oC
11 Total back pressure had include built-up and superimposed pressure

where
R = Vessel inside radius (m)
H = Liquid height from bottom (m)
L = Vessel tangent-to-tangent length (m)
e (epsilon) = Eccentricity (0.866 for 2:1 Ellipsoidal head)
F = Fraction Liquid Level, = H / 2R
D
R
F
L
h
Awet,Cyl

3
1.5
0.333333
6
1
22.15727

19.04849

Awet,Head

7.274752

3.637376

Q
C1
F
Awet,Total
Mass Heat of Vapor
W

691697.5 W
43200 SI
1 table 6

Mass Heat of Vapor

2490111 kJ/h

Bare Vessel

29.43202 m2
1103 kJ/kg
2257.58 kg/h

kJ/kg

0wt
1487

0.05wt
1122

0.1wt
1103

0.15wt
1141