SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER
Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels
PROJECT TITLE
SAIC-N-2020
WBS / BI / JO NUMBER
EQUIPMENT ID NUMBER(S)
EQUIPMENT DESCRIPTION
LAYOUT DRAWING NUMBER
REV. NO.
SCHEDULED INSPECTION DATE & TIME
ACTUAL INSPECTION DATE & TIME
REFERENCE
A.
General Requirements (SAES-N-100, SAES-N-110, SAES-N-120, See Note 1)
A1
Refractory materials do not contain asbestos.
SAES-N-100,
Para. 7.1.1
SAES-N-100,
Para. 7.1.3
See Attachment 1.
Castable refractory anchors received match SASD AC-036397:
A3
A) Anchor types, dimensions & notes are shown. Attachment 2.
SAES-N-100,
Para. 8.2.3
B) Material identification, color code requirements (When approved with
Refractory Procedures) are met. Attachment 4.
Refractory materials for specific equipment meet requirements
specified in SAES-N-100 Table 3 "Mandatory Refractory Systems":
SAES-N-100,
Para. 9.1
A4
A) Refractory Anchor (Material, Sizes & Types) selection is correct
B) Refractory Material (Type, Weight % of Needles)
selection is correct.
See Note 2.
A5
Hexsteel material is the offset-lance, tight-clinched type.
SAES-N-100,
Para. 8.3.1
A6
Castable refractory Hexsteel & associated materials received match
SASD AB-036396:
A) Hexsteel type (details & specs). See Attachment 3.
B) Material ID, Color code requirements (When
approved with Refractory Procedures) are met. Attachment 4.
SAES-N-100,
Para. 8.3.6
A7
Metallic fiber reinforcement density is 80 kg/m (5 lb./ft) unless
otherwise specified.
SAES-N-100,
Para. 8.5.1
A8
Metallic fiber reinforcement is made from melt extracted material,
approximately 0.5 mm in thickness and approximately 25 mm long.
SAES-N-100,
Para. 8.5.2
A9
Refractory materials are in manufacturing packaging, free from moisture
& physical damage & are located off the ground covered with tarps.
SAES-N-110,
Para. 7.1
A10
Refractory Manufacturer's safety precautions, as specified on the MSDS
sheets, are available for review.
SAES-N-110,
Para. 7.2
A11
Refractory material technical data sheets are available upon receipt &
reviewed to ensure materials received are handled & stored properly.
SAES-N-100,
Para. 7.2
A12
Types of materials supplied, data sheets & mixing instructions are
available & correct (Also listed in SAES-N-120, Para. 12.5)
SAES-N-110,
Para. 11.6
Page 1 of 7
PLANT NO.
EC / PMCC / MCC NO.
MH's SPENT
TRAVEL TIME
SAUDI ARAMCO USE ONLY
CONTRACTOR INSPECTION LEVEL
Castable refractory received matches allowable types & SAMS Serial
numbers listed in Castable Refractory (SAES-N-100, Table 2 Notes).
MECH-
SYSTEM ID.
QUANTITY INSP.
SAUDI ARAMCO INSPECTION LEVEL
ACCEPTANCE CRITERIA
QR NUMBER
CONTRACTOR / SUBCONTRACTOR
PURCHASE ORDER NUMBER
SAUDI ARAMCO ACTIVITY NUMBER
A2
15-Dec-09
EQPT CODE
SAUDI ARAMCO TIP NUMBER
ITEM
No.
30-Jun-08
DATE APPROVED
WORK PERMIT REQUIRED?
PASS
FAIL
N/A
RE-INSP DATE
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
SAIC NUMBER
Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels
PROJECT TITLE
ITEM
No.
SAIC-N-2020
WBS / BI / JO NUMBER
ACCEPTANCE CRITERIA
30-Jun-08
DATE APPROVED
REFERENCE
QR NUMBER
15-Dec-09
MECH-
CONTRACTOR / SUBCONTRACTOR
PASS
FAIL
N/A
RE-INSP DATE
REMARKS:
REFERENCE
2. SAES-N-110DOCUMENTS:
Installation Requirements Castable Refractories. (30 Jan 2007)
3. SAES-N-120 Installation Requirements - Extreme Erosion Resistant Refractories. (30 Jan 2007)
ATTACHMENTS:
1. SAMS Catalogue Castable Refractory Types (SAES-N-100, Table 2 Notes)
2. SA Standard Drawing AC-036397 (Castable Refractory Anchor Details)
3. SA Standard Drawing AB-036396 (Hexsteel Details)
4. API 936 Appendix B (Color Coding for Metallic Anchors)
NOTES:
1. This checklist applies to materials for castable refractory systems (SAES-N-100) detailed in both SAES-N-110 & SAES-N-120.
2. Materials for specific equipment installations are per SAES-N-100 Table 3 "Mandatory Refractory Systems" (not attached) as checked on receipt.
Contractor / Third-Party
Saudi Aramco
Construction Representative*
PMT Representative
Work is Complete and Ready for Inspection:
Name, Initials and Date:
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
T&I Witnessed
QC Record Reviewed
Work Verified
Name, Initials and Date:
QC Inspector
PID Representative
Performed Inspection
Work / Rework May Proceed
Name, Initials and Date:
Name, Initials and Date:
QC Supervisor
Proponent and Others
Quality Record Approved:
Name, Sign and Date:
Name, Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test
Y = YES
Page 2 of 7
N = NO F = FAILED
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels
SAIC NUMBER
SAIC-N-2020
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
Att. 1 -- SAMS Castable Refractory Types (SAES-N-100, Table 2 Notes)
Type A Lightweight Insulating Castable (SAMS S/N 32163500)
Type B Lightweight Insulating Low Iron Castable (SAMS S/N 32163510)
Type C Special Lightweight Insulating Low Iron Castable (SAMS S/N 32163520)
Type D Special Medium Weight Insulating Castable (SAMS S/N 32163530)
Type E Medium Weight Erosion Resistant Fused Silica Castable (SAMS S/N 32163540)
Type F Erosion Resistant Insulating Castable (SAMS S/N 32163550)
Type G Hydraulic Setting Erosion Resistant Castable (SAMS S/N 32163560)
Type H Chemical Setting Extreme Erosion Resistant Castable (SAMS S/N 32163570)
Type I Chemical Setting Extreme Erosion Resistant Plastic (SAMS S/N 32163580)
Check SAMS Catalogue S/N & description upon receipt inspection!
Attachment 2 -- SASD AC-036397 (Castable Refractory Anchor Details)
Page 3 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels
Page 4 of 7
SAIC NUMBER
SAIC-N-2020
30-Jun-08
DATE APPROVED
15-Dec-09
QR NUMBER
MECH-
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
SAUDI ARAMCO INSPECTION CHECKLIST
Receiving Inspection of Castable Refractory Raw Materials
& Anchors, Supports & Hexsteels
Rev 3
SAIC NUMBER
SAIC-N-2020
30-Jun-08
DATE APPROVED
QR NUMBER
15-Dec-09
Attachment 3 -- SASD AB-036396 (Hexsteel Details)
MECH-
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Receiving Inspection of Castable Refractory Raw
Materials & Anchors, Supports & Hexsteels
SAIC NUMBER
SAIC-N-2018
30-Jun-08
DATE APPROVED
15-Dec-05
QR NUMBER
MECH-
Attachment 4 -- API RP 936 Appendix B
Note:This is an acceptable method to SA. Procedure shall detail a method for SA approval. Material segregation practice,
material traceability & id procedures for anchors are critical since a variety of metallurgies exist.
Plastic or rubber straws or caps and/or color coding can easily accomplish this task (as shown in Table 7)
Page 6 of 7
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - June 2008)
Rev 3
SAUDI ARAMCO INSPECTION CHECKLIST
Receiving Inspection of Castable Refractory Raw
Materials & Anchors, Supports & Hexsteels
SAIC NUMBER
SAIC-N-2018
Page 7 of 7
30-Jun-08
DATE APPROVED
15-Dec-05
QR NUMBER
MECH-
