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INCH - POUND
MIL-PRF-49078A(CR)
9 October 1997
SUPERSEDING
MIL-H-49078 (EL)
23 February 1977
PERFORMANCE SPECIFICATION
HANDSET H-250( )/U
This specification is approved by the Communications Electronics Command, Department of the
Army, and is available for use by all Departments and Agencies of the Department of Defense.
1. SCOPE
1.1 Scope. This specification covers a type of communications handset, designated Handset
H-250( )/U. (See 6.1)
2. APPLICABLE DOCUMENTS
2.1 General. The documents listed in this section are referenced in Section 3 and 4 of this
specification. This section does not include documents cited in other sections of this specification
or recommended for additional information or as examples. While every effort has been made to
ensure the completeness of this list, document users are cautioned they must meet all specified
requirements as cited in Section 3 and Section 4 of this specification, whether or not they are
listed.
2.2 Government documents.
Beneficial comments (recommendations, additions, deletions) and any pertinent data which may be of use
in improving this document should be addressed to: CG, US Army Communications Electronics
Command, ATTN: AMSEL-LC-LEO-E-EP, Fort Monmouth, NJ 07703 by using the Standardization
Document Improvement Proposal (DD Form 1426) appearing at the end of this document or letter.
AMSC N/A
FSC 5965
DISTRIBUTION STATEMENT A: Approved for public release; distribution is unlimited.
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MIL-PRF-49078A(CR)
2.2.1 Specifications, standards, and handbooks. The following specifications, standards, and
handbooks form a part of this document to the extent specified herein. Unless otherwise
specified, the issues of these documents are those listed in the issue of the Department of Defense
Index of Specifications and Standards (DoDISS) and supplement thereto, cited in the solicitation
(see 6.2).
SPECIFICATIONS
DEPARTMENT OF DEFENSE
MIL-C-55116/1
Connector, Plug, Five Pin Audio, Crimp Sleeve Terminals, Wire
Strain Relief ,U-229
2.3 Order of precedence. If the event of conflict between the text of this document and the
references cited, the text of this document takes precedence. Nothing in this document, however,
supersedes applicable laws and regulations unless a specific exemption has been obtained.
3. REQUIREMENTS
3.1 Design, materials, and manufacturing processes. Unless otherwise specified, the design,
materials, and manufacturing process selection is the prerogative of the contractor as long as all
articles submitted to the government fully meet the operating, interface, ownership and support,
and operating environment requirements specified.
3.2 Operating requirements. Each handset shall provide the following functional, operational,
and performance capabilities.
3.2.1 Transmit/Receive. Transmit and receive intelligible, distortion-free (95%) voice signals
without interference (for instance, buzzing, rattling, screeching, or other spurious sounds);
incorporate a means to reduce the masking effect of ambient noise upon transmissions; transmit
and receive speech clearly and uniformly over the entire range of operating frequencies indicated
on Figure 1 for the response limit curves.
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MIL-PRF-49078A(CR)
Figure 1. Microphone Response Limit Curves.
Connect a handset under test through a suitable audio amplifier, having essentially flat response in
the audio frequency range and which provides side tone approximately 20 dB below the talk level,
to another handset. Conduct a two-way conversation between handsets. Measure clarity of the
communications against the following criteria:
a. Minimum output of the microphone of -56 dBm with a 1000 Hz sound pressure input
of 28 dynes per square centimeter.
b. Total harmonic distortion of the microphone not to exceed 5% over the frequency
range of 300 to 3500 Hz.
c. Output impedance of the microphone as measured at the handset interconnection of
150 ohms + 15% at 1000 Hz.
d. Signal-to-noise ratio of the microphone not less than 17 dB.
e. Acoustic output of the earphone not less than 104 or greater than 112 dB above the
reference level of 0.0002 dyne per square centimeter when 1 milliwatt at frequencies in the range
of 20 to 3500 Hz is applied to the earphone circuits. In the range of 3500 to 9000 Hz, the
response not greater than 110 dB.
f. Acoustic output of the earphone no more than 5% total harmonic distortion at any
frequency between 100 and 3500 Hz.
g. Earphone shows no more than a 3 dB change from its original response curve when
operated at a 300 milliwatt level, 1000 Hz, for a period of 8 hours. Handsets subjected to this
requirement shall not be delivered on the contract.
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MIL-PRF-49078A(CR)
h. Output impedance of the earphone at 1000 Hz of 1000 ohms + 10 %.
3.2.2 Control switch (push to talk). Shall allow operator positive-controlled transmissions. This
shall be verified by the microphone circuit closing before the control circuit closes and the control
circuit opening before the microphone circuit opens.
3.2.3 Ease of operation. Shall allow easy holding and activation with one hand utilizing gloves.
The physical force necessary to actuate the transmit mechanism with one hand shall be between
two and four pounds.
3.2.4 Accessibility and retention. Provide means integral to the handset for personal retention
compatible with operator clothing or other (for instance, pockets, belts, etc.) when the handset is
not in use and ready operator accessibility under normal field operations. The retention device
will ensure fastening to operator clothing by being able to withstand a minimum of 12 pounds of
pressure perpendicular to the longitudinal axis without distortion or loss of retention.
3.2.5 Camouflage. The handset shall be black and not reflective. Reflectance shall not exceed ten
percent at different points on the handset surface using a 60 degree glossmeter.
3.2.6 Identification. Prominently display the handset designator, H-250( )/U, on the outer
surface of the handset in permanent, easily visible, straight simple letters and numbers.
3.2.7 Pin Out. The five pin audio connector, U-229A/U, shall be wired accordingly: D-A
Microphone Circuit, C-A Control Circuit, B-A Audio Input Circuit (Earphone), E Open. Refer to
schematic diagram, Figure 2, provided for internal connection guidance.
3.3 Interface requirements. Each handset shall accommodate the following inputs and interfaces.
3.3.1 Handset/transceiver interconnection. The handset shall be terminated with a U-229A/U
connector and mate with either the U-183/U or U-228/U. (Refer to MIL-C-55116/1 for
dimensions only.)
3.3.2 Operations range. Means for connecting the handset to the transceiver shall be retractile
for safety, measuring no longer than fifteen inches retracted and between six and eight feet in
length fully extended. Use Whitney Blake part number 9-5133-32-92 or equal.
3.3.3 Weight. Weigh no more than two pounds, including any physical means of connection to
the transceiver.
3.3.4 Outline dimensions. Refer to Figure 3. The mechanism for attaching the handset to
clothing or other shall be 2.0+.125 inches in length, 0.503 inch maximum in width and 0.031 inch
maximum spacing from the body of the handset.
3.3.5 Earphone thickness. Earphone thickness shall be a maximum of 0.9 inch. at its thickest part
(see figure 3).
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MIL-PRF-49078A(CR)
3.4 Ownership and support requirements. Each handset shall possess the following life cycle
ownership characteristics.
3.4.1 Reliability. Perform at least 2,000,000 transmit/receive operations without failure.
3.4.2 Safety. The handset mechanical components shall be free of hazardous burrs, nicks, sharp
edges, foreign materials, or other imperfections posing physical danger to operators. Handset
electrical components shall be free from exposed, frayed, unsecured, or otherwise improperly
protected circuits posing electrical danger to operators.
3.5 Operating environment requirements. Each handset shall operate under the following
environmental conditions without damage or loss of performance: (All temperatures have a
tolerance of plus and minus 5F).
3.5.1 Low temperature. The handset shall show no more than 3 dB change in response from its
original measurement when operating at the temperature of -40F after being stored at
temperature of -67F for 4 hours. Handsets subjected to this requirement shall not be delivered
on the contract.
3.5.2 High temperature. The handset shall show no more than 3 dB change in response from its
original measurement when operating at the temperature of 149F after being stored at
temperature of 158oF for 2 hours. Handsets subjected to this requirement shall not be delivered on
the contract.
3.5.3 Humidity. Subject handset to natural cyclic high humidity conditions under randomly
varied temperatures between 790F and 950F with the relative humidity randomly varied between
79 and 100 % over a 24 hour period. Stabilize the test article at ambient conditions for another
24 hours. Subsequent to humidity response, the handset shall perform as described in paragraph
3.2.1 a & e. Handsets subjected to this requirement shall not be delivered on the contract.
3.5.4 Altitude. The handset shall be capable of being stored at 50,000 feet for 1 hour and then
subjected to an altitude of 10,000 for two hours. Following storage, the handset shall perform as
described in paragraph 3.2.1 a & e.
3.5.5 Leakage. The handset shall be capable of being immersed into three feet of water for at
least two hours. The handset should be removed, dried and meet requirements in accordance with
3.2.1 a & e within 24 hours. Handsets subjected to this requirement shall not be delivered on the
contract.
3.5.6 Blast. The handset shall meet the requirements of 3.2.1 a & e with no more than a 3 dB
change in response from its original measurement when subjected to 30 blast impulses at a peak
pressure of 9.5 pounds per square inch. Handsets subjected to this requirement shall not be
delivered on the contract.
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3.5.7 Vibration. The handset shall meet the requirements of 3.2.1 a & e with no more than 3 dB
change in response from its original measurement when subjected to a simple harmonic motion
having an amplitude of 0.03 inches (0.06 inches maximum excursion). While varying frequency
between the limits of 10 to 55 Hertz (Hz). Handsets subjected to this requirement shall not be
delivered on the contract.
3.5.8 Shock.. The handset, stabilized at -40oF, shall meet the requirements of 3.2.1 a & e with no
more than 3 dB change in response from its original measurement after being dropped from a
height of six feet onto a concrete surface. Handsets subjected to this requirement shall not be
delivered on the contract.
3.5.9 Bounce. Place a handset onto a suitable plywood-covered package tester test bed
(recommend marine plywood because of its durability; secure the plywood to prevent
oilcanning of the wood surface). Subject the test article to a circular synchronous mode at 300
rpm for a duration of no less than 45 minutes. Subsequent to the test, the handset shall meet the
requirements of 3.2.1 a & e. Handsets subjected to this requirement shall not be delivered on the
contract.
3.5.10 Salt fog. The handset shall meet the requirements of 3.2.1 a & e with no more than 3 dB
change in response from its original measurement after subjected to a continuously atomized,
finely divided, wet, dense salt spray mixture of 5% sodium chloride and 95% water. Uniformly
distribute the salt fog over the test article at a fallout rate between 0.3 and 3ml/80cm2/hr for at
least 48 hours at a constant 950F with minimal air circulation, and then dry at ambient conditions
for at least 48 hours. Handsets subjected to this requirement shall not be delivered on the
contract.
3.5.11 Dust. This handset shall meet the requirements of 3.2.1 a & e with no more than 3 dB
change in response from its original measurement when subjected to a temperature of at least
730F with a relative humidity (maintained throughout the test) of no more than 30%, subject the
handset to a blowing dust concentration (97 to 99% by weight) of silicon dioxide with particle
size ranging from 100 to 325 microns at air velocities ranging from 300 to 1750 ft/min for at least
6 hours. Stop the test, adjust the temperature to no less than 1580F, and continue test article
exposure for another 6 hours. Stop the test and allow the test article to return to ambient
conditions. Remove accumulated dust from the test article by brushing, wiping or shaking. Do
not remove dust by either air blast or vacuuming. This is a one time test of initial production units
unless materials are change during course of production. Handsets subjected to this requirement
shall not be delivered on the contract.
3.5.12 Fungus. The contractor shall certify that the material used in manufacture as fungus inert
or resistant. If not, the handset shall meet the requirements of 3.2.1 a & e with no more than 3 dB
change in response from its original measurement when subjected to a 28 hours fungus exposure.
This is a one time test of initial production units unless materials are change during course of
production.
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4. VERIFICATION
4.1 Verification methods. Verification of all paragraph 3 requirements shall be in accordance
with a contractor submitted, government approved Inspection Plan to be submitted along with
proposal.
4.1.1 Verification alternatives. The contractor may propose alternative test methods, techniques,
or equipment, including the application of statistical process control, tool control, or costeffective sampling procedures, to verify performance as long as they are equivalent to the
verification procedures in this specification.
5. PACKAGING
5.1 For acquisition purposes, the contract or order shall specify packaging requirements (see
6.2). When DOD personnel perform material packaging, those personnel need to contact the
responsible packaging activity to ascertain requisite packaging requirements. The Inventory
Control Point packaging activity within the Military Department of Defense Agency, or within the
Military Departments System Command, maintains packaging requirements. Packaging data
retrieval is available from the managing Military Departments or Defense Agencys automated
packaging files, CD-ROM products, or by contacting the responsible packaging activity.
6. NOTES
(This section contains general or explanatory information that may be helpful, but is not
mandatory)
6.1 Intended use. Handset H-250( )/U is used with military man-pack radio equipment such as
the AN/PRC-70 and AN/PRC-77. Handset H-250( )/U can substitute for Handset H-189/GR.
The H-250( )/U handset assembly is a disposable item.
6.2
Ordering data. Procurement documents should specify the following:
a. Title, number and date of this specification and any amendment.
b. Issue of the DODISS to be cited in the solicitation, and if required, the specific issue of
individual documents referenced (see 2.2).
c. The government approved inspection plan per paragraph 4.1
d. What conformance verification is necessary (see 6.3).
e. Packaging requirements (see 5.1).
f. The parentheses in the nomenclature will be deleted or replaced by a letter identifying
the particular design; for example: H-250W/U. The contractor should apply for
nomenclature according to the applicable contract clause.
6.3 Conformance inspection. Affordable conformance inspection with confidence varies
depending upon a number of procurement risk factors. Some of these factors include: Contractor
past performance, government schedules and budget, product material and design maturity,
manufacturing capital equipment and processes applied, the controlled uniformity of those
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MIL-PRF-49078A(CR)
processes, labor skill and training, and the uniformity of measuring processes and techniques.
During the solicitation, contracting documents should indicate those tests desired from the
inspection plan and their designated frequency based on a risk assessment for the procurement.
6.4 Recycled, recovered, or environmentally preferable materials. Recycled, recovered, or
environmentally preferable materials should be used to the maximum extent possible provided the
material meets or exceeds all specified requirements and promotes economically advantageous life
cycle costs.
6.5 Subject term (key word) listing.
Audio communications
Portable radio
Transmitter/Receiver unit
6.6 Changes from previous issue. Marginal notations are not used in this revision to identify
changes with respect to the previous issue due to the extent of the changes.
Custodian:
Army - CR
Preparing Activity:
Army - CR
Project No. 5965-0263
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A
EARPHONE
C
S1
E
MIC.
U-229 ( )/U
CONNECTOR
Figure 2: H-250 Schematic
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Check the source to verify that this is the current version before use.
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MIL-PRF-49078A(CR)
0.9 max
2.0+0.1
5.7+0.1
7.5, -0.1
400
2.75
+0.060
All dimensions are in inches.
Figure 3. Outline Dimensions.
10
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STANDARDIZATION DOCUMENT IMPROVEMENT PROPOSAL
INSTRUCTIONS
1. The preparing activity must complete blocks 1, 2, 3, and 8.
letter should be given.
In block 1, both the document number and revision
2.
The submitter of this form must complete blocks 4, 5, 6, and 7.
3.
The preparing activity must provide a reply within 30 days from receipt of the form.
NOTE: This form may not be used to request copies of documents, nor to request waivers, or clarification of
requirements on current contracts. Comments submitted on this form do not constitute or imply authorization to
waive any portion of the referenced document(s) or to amend contractual requirements.
1. DOCUMENT NUMBER
2. DOCUMENT DATE (YYMMDD)
MIL-PRF-49078A
971009
I RECOMMEND A CHANGE:
3. DOCUMENT TITLE
Handset H-250( )/U
4. NATURE OF CHANGE
as needed.)
5.
(Identify paragraph number and include proposed rewrite, if possible.
Attach extra sheets
REASON FOR RECOMMENDATION
6. SUBMITTER
a. NAME (Last, First, Middle
initial)
b.
ORGANIZATION
c.
d.
TELEPHONE (Include Area Code)
ADDRESS (Include Zip Code)
7.
(1) Commercial
DATE SUBMITTED
(YYMMDD)
(2) AUTOVON
(If applicable)
8. PREPARING ACTIVITY
a. NAME
US Army Communications-Electronics
Command
c. ADDRESS (Include Zip Code)
ATTN: AMSEL-LC-LEO-E-EP
Fort Monmouth, NJ 07703-5023
DD Form 1426, OCT 89
b. TELEPHONE (Include Area Code)
(1) Commercial
(2) AUTOVON
(732) 532-9139
992-9139
IF YOU DO NOT RECEIVE A REPLY WITHIN 45 DAYS, CONTACT:
Defense Quality and Standardization Office
5203 Leesburg Pike, Suite 1403, Falls Church, VA 22041-3466
Telephone (703) 756-2340
AUTOVON 289-2340
Previous editions are obsolete
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