0% found this document useful (0 votes)

344 views106 pages

Vessel Calculation

The document appears to be a vessel design calculation report containing sections for input data, element definitions, nozzle calculations, and results. It includes the geometry, materials, and loads for a vessel with a skirt, bottom head, cylindrical shell, nozzles, insulation, and attached weights. Calculations will be performed for stresses, deflections, and other parameters.

Uploaded by

Bhadresh Patel

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

0% found this document useful (0 votes)

344 views106 pages

Vessel Calculation

Uploaded by

Bhadresh Patel

We take content rights seriously. If you suspect this is your content, claim it here.

Available Formats

Download as PDF, TXT or read online on Scribd

You are on page 1/ 106

Cover Page
Title Page
Warnings and Errors :
Input Echo :
XY Coordinate Calculations :
Internal Pressure Calculations :
External Pressure Calculations :
Element and Detail Weights :
Nozzle Flange MAWP :
Natural Frequency Calculation :
Wind Load Calculation :
Earthquake Load Calculation :
Wind/Earthquake Shear, Bending :
Wind Deflection :
Longitudinal Stress Constants :
Longitudinal Allowable Stresses :
Longitudinal Stresses Due to . .
Stress due to Combined Loads :
Center of Gravity Calculation :
Basering Calculations :
Nozzle Calcs. : Noz N1
Nozzle Calcs. : Noz N3 (8")
Nozzle Calcs. : Noz N2 (20")
Nozzle Calcs. : Noz(10")
Nozzle Calcs. : Noz N6 (6")
Nozzle Calcs. : Noz MH
Nozzle Schedule :
Nozzle Summary :
MDMT Summary :
Vessel Design Summary :
Problems/Failures Summary :

1
2
3
4
12
13
19
25
28
29
30
33
34
35
36
37
38
40
49
50
54
63
70
77
84
91
100
101
102
103
105

Cover Page

DESIGN CALCULATION
In Accordance with ASME Section VIII Division 2
ASME Code Version

: 2013

Analysis Performed by : L&T HED

Job File

: C:\USERS\20057061\DESKTOP\RIL\HECK.PVDB

Date of Analysis

: Mar 14,2015

PV Elite 2014 SP1,

March 2014

1:41pm

Title Page

Note: PV Elite performs all calculations internally in Imperial Units

to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the users set of selected units.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Warnings and Errors :

Step:

Page 3 of 105
1:41pmMar 14,2015

Class From To : Basic Element Checks.

==========================================================================
Class From To: Check of Additional Element Data
==========================================================================
There were no geometry errors or warnings.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Page 4 of 105
1:41pmMar 14,2015

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Design Internal Temperature
Type of Hydrotest
Hydrotest Position
Projection of Nozzle from Vessel Top
Projection of Nozzle from Vessel Bottom
Minimum Design Metal Temperature
Type of Construction
Special Service
Use Higher Longitudinal Stresses (Flag)
Select t for Internal Pressure (Flag)
Select t for External Pressure (Flag)
Select t for Axial Stress (Flag)
Select Location for Stiff. Rings (Flag)
Consider Vortex Shedding
Perform a Corroded Hydrotest
Is this a Heat Exchanger
User Defined Hydro. Press. (Used if > 0)
User defined MAWP
User defined MAPnc
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load
Load

Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case
Case

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19

Wind Design Code

Basic Wind Speed for IS-875
Wind Zone Number
Base Elevation
Percent Wind for Hydrotest
Risk Factor
Terrain Category
Equipment Class
Topography Factor
Damping Factor (Beta) for Wind (Ope)
Damping Factor (Beta) for Wind (Empty)
Damping Factor (Beta) for Wind (Filled)
Seismic Design Code

19.830
454
Hydrostatic
Horizontal
0.0000
0.0000
16
Welded
None
N
N
N
N
N
N
Y
No
31.110
0.0000
24.600

MPa
C

mm
mm
C

MPa
MPa
MPa

NP+EW+WI+FW+BW
NP+EW+EE+FS+BS
NP+OW+WI+FW+BW
NP+OW+EQ+FS+BS
NP+HW+HI
NP+HW+HE
IP+OW+WI+FW+BW
IP+OW+EQ+FS+BS
EP+OW+WI+FW+BW
EP+OW+EQ+FS+BS
HP+HW+HI
HP+HW+HE
IP+WE+EW
IP+WF+CW
IP+VO+OW
IP+VE+EW
NP+VO+OW
FS+BS+IP+OW
FS+BS+EP+OW
IS-875
70.000
1
0.0000
33.0
1.0
1
1
1.0
0.0100
0.0000
0.0000
IS-1893-SCM

km/hr
mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Importance Factor for IS-1893

Soil Factor
Zone Number
Percent Seismic for Hydrotest
Design Nozzle for Des. Press. + St. Head
Consider MAP New and Cold in Noz. Design
Consider External Loads for Nozzle Des.
Use ASME VIII-1 Appendix 1-9

Page 5 of 105
1:41pmMar 14,2015
1.000
1.000
1.000
33.000
Y
N
Y
N

Configuration Directives:
Using Metric Material Databases, ASME II D
Using ASME VIII-1 Code Case 2695

No
No

Complete Listing of Vessel Elements and Details:

Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Skirt Outside Diameter
Diameter of Skirt at Base
Skirt Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Temperature Internal Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam

10
20
Skirt Sup.
Skirt-CS
6700.0 mm
6087.0 mm
6087.0 mm
28.000 mm
0.0000 mm
28.000 mm
0.0000 mm
100 C
100 C
1.4
SA-516 60
147.00 MPa
134.00 MPa
209.60 MPa
0.007750 kg/cm
0.0000 mm
201.20 MPa
C
CS-2
K02100
Plate
1.0
1.0

-------------------------------------------------------------------Element From Node

20
30
Skirt Sup.
Skirt
1000.0 mm
6087.0 mm
6087.0 mm
26.000 mm
0.0000 mm
26.000 mm
0.0000 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Design Temperature Internal Pressure

Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Allowable Stress, Ambient
Allowable Stress, Operating
Allowable Stress, Hydrotest
Material Density
P Number Thickness
Yield Stress, Operating
MDMT Curve
External Pressure Chart Name
UNS Number
Product Form
Efficiency, Longitudinal Seam
Efficiency, Head-to-Skirt or Circ. Seam

Page 6 of 105
1:41pmMar 14,2015
454
454
1.4
SA-336 F22V
244.10
199.30
393.00
0.007750
0.0000
338.00
B
CS-2
K31835
Forgings
1.0
1.0

C
C

MPa
MPa
MPa
kg/cm
mm
MPa

-------------------------------------------------------------------Element From Node

Element To Node
Element Type
Description
Distance "FROM" to "TO"
Inside Diameter
Element Thickness
Internal Corrosion Allowance
Nominal Thickness
External Corrosion Allowance
Design Internal Pressure
Design Temperature Internal Pressure
Design External Pressure
Design Temperature External Pressure
Effective Diameter Multiplier
Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

30
40
Spherical
Bottom Head
0.0000
5661.0
147.00
0.0000
162.00
0.0000
19.830
454
0.1020
454
1.2
SA-336 F22V
1.0
1.0

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

30
Insulation
INS
-2830.5
2830.5
150.00
0.0002400

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange
Nozzle Matl

30
Nozzle
Noz N1
0.0000
389.0
DIN4.0
None
0.0
N
0.0000
None
SA-336 F22V

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

mm
mm
mm
kg/cm

mm
mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Page 7 of 105
1:41pmMar 14,2015

Element From Node

30
Nozzle
Noz N3 (8")
2165.0
212.0
DIN4.0
None
0.0
N
0.0000
None
SA-336 F22V

Element From Node

30
Nozzle
Noz N2 (20")
2165.0
469.0
DIN4.0
None
90.0
N
0.0000
None
SA-336 F22V

mm
mm

-------------------------------------------------------------------Element From Node

40
50
Cylinder
Shell-1
3950.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

40
Insulation
INS-1
0.0000
3950.0
150.00
0.0002400

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist

40
Weight
WEIGHT-1
0.0000

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

mm
mm
mm
kg/cm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Miscellaneous Weight
Offset from Element Centerline

Page 8 of 105
1:41pmMar 14,2015
1.37E+06
0.0000

N
mm

-------------------------------------------------------------------Element From Node

50
60
Cylinder
Shell-2
3950.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

50
Insulation
INS-2
0.0000
3950.0
150.00
0.0002400

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

50
Weight
WEIGHT-2
0.0000
1.37E+06
0.0000

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

mm
mm
mm
kg/cm

mm
N
mm

-------------------------------------------------------------------Element From Node

60
70
Cylinder
Shell-3
3350.0
5515.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Page 9 of 105
1:41pmMar 14,2015

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

60
Insulation
INS
0.0000
3350.0
150.00
0.0002400

Element From Node

60
Nozzle
Noz(10")
500.00
266.0
DIN4.0
None
0.0
N
3852.3
None
SA-336 F22V

Element From Node

60
Nozzle
Noz N6 (6")
300.00
164.0
DIN4.0
None
180.0
N
0.0000
None
SA-336 F22V

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

60
Weight
WEIGHT-3
0.0000
1.37E+06
0.0000

mm
mm
mm
kg/cm

mm
mm

mm
N
mm

-------------------------------------------------------------------Element From Node

70
80
Cylinder
Shell-4
3356.0
5513.0
289.00
0.0000
289.00
0.0000
19.830
454
0.1020
454
1.4

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Material Name
Efficiency, Longitudinal Seam
Efficiency, Circumferential Seam

Page 10 of 105
1:41pmMar 14,2015
SA-336 F22V
1.0
1.0

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

70
Insulation
INS
0.0000
3356.0
150.00
0.0002400

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

70
Weight
WEIGHT-5
0.0000
1.37E+06
0.0000

mm
mm
mm
kg/cm

mm
N
mm

-------------------------------------------------------------------Element From Node

80
90
Spherical
Top Head
0.0000
5659.0
147.00
0.0000
162.00
0.0000
19.830
454
0.1020
454
1.4
SA-336 F22V
1.0
1.0

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Height/Length of Insulation
Thickness of Insulation
Density

80
Insulation
INS
0.0000
2829.5
150.00
0.0002400

Element From Node

Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Nozzle Diameter
Nozzle Schedule
Nozzle Class
Layout Angle
Blind Flange (Y/N)
Weight of Nozzle ( Used if > 0 )
Grade of Attached Flange

80
Nozzle
Noz MH
0.0000
778.0
DIN4.0
None
0.0
N
0.0000
None

mm
mm
mm
mm
mm
mm
MPa
C
MPa
C

mm
mm
mm
kg/cm

mm
mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Input Echo :

Step:

Nozzle Matl
Element From Node
Detail Type
Detail ID
Dist. from "FROM" Node / Offset dist
Miscellaneous Weight
Offset from Element Centerline

Page 11 of 105
1:41pmMar 14,2015
SA-336 F22V
80
Weight
WEIGHT-3
0.0000
1.37E+06
0.0000

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

mm
N
mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
XY Coordinate Calculations :

Step:

Page 12 of 105
1:41pmMar 14,2015

XY Coordinate Calculations

|
|
|
|
|
|
From| To | X (Horiz.)| Y (Vert.) |DX (Horiz.)| DY (Vert.) |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------Skirt-CS|
... |
6700.00 |
... |
6700.00 |
Skirt|
... |
7700.00 |
... |
1000.00 |
Bottom Hea|
... |
7700.00 |
... |
... |
Shell-1|
... |
11650.0 |
... |
3950.00 |
Shell-2|
... |
15600.0 |
... |
3950.00 |
Shell-3|
... |
18950.0 |
... |
3350.00 |
Shell-4|
... |
22306.0 |
... |
3356.00 |

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :

Step:

Page 13 of 105
1:41pmMar 14,2015

Element Thickness, Pressure, Diameter and Allowable Stress :

|
| Int. Press |
Nominal | Total Corr|
Element | Allowable |
From| To | + Liq. Hd | Thickness | Allowance |
Diameter | Stress(SE)|
|
|
MPa
|
mm
|
mm
|
mm
|
MPa
|
--------------------------------------------------------------------------Skirt-CS|
... |
28.000 |
... |
6031.0 |
... |
Skirt|
... |
26.000 |
... |
6035.0 |
... |
Bottom Hea|
19.830 |
162.00 |
... |
5661.0 |
199.30 |
Shell-1|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Shell-2|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Shell-3|
19.830 |
289.00 |
... |
5515.0 |
199.00 |
Shell-4|
19.830 |
289.00 |
... |
5513.0 |
199.30 |
Top Head|
19.830 |
162.00 |
... |
5659.0 |
199.30 |
Element Required Thickness and MAWP :

|
|
Design |
M.A.W.P. |
M.A.P. |
Minimum |
Required |
From| To |
Pressure | Corroded | New & Cold | Thickness | Thickness |
|
|
MPa
|
MPa
|
MPa
|
mm
|
mm
|
---------------------------------------------------------------------------Skirt-CS|
... |
No Calc |
No Calc |
28.0000 |
No Calc |
Skirt|
... |
No Calc |
No Calc |
26.0000 |
No Calc |
Bottom Hea|
19.8300 |
20.1814 |
24.7179 |
147.000 |
144.376 |
Shell-1|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Shell-2|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Shell-3|
19.8300 |
19.8341 |
24.3292 |
289.000 |
288.937 |
Shell-4|
19.8300 |
19.8709 |
24.3376 |
289.000 |
288.375 |
Top Head|
19.8300 |
20.1883 |
24.7264 |
147.000 |
144.325 |
Minimum
19.834
24.600

MAWP: 19.834 MPa, limited by: Shell-3.

Internal Pressure Calculation Results :
ASME Code, Section VIII, Division 2, 2013
Spherical Head From 30 To 40 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Bottom Head
Spherical Shell Calculation - Section 4.3.5.1

Computed Minimum Required Thickness [t]:

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 5661.000/2*(exp( 0.5 * 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 144.3764 + 0.000 + 0.000 = 144.3764 mm
Computed Maximum Allowable Working Pressure [MAWP]:
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 199.3 * 1.000 * Ln( ( 2*147.000 + 5661.000 )/5661.000 ) - 0.000
= 20.181 - 0.000 = 20.1814 MPa
Computed Maximum Allowable Pressure New & Cold [MAPnc]:
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 244.100 * 1.000 * Ln( ( 2*147.000 + 5661.000 )/5661.000 )
= 24.7179 MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :

Step:

Page 14 of 105
1:41pmMar 14,2015

Computed Stress Intensity at Design Pressure [S]:

= P * D^2 / ( E( Do^2 - D^2 ) )
= P * 19.830^2/( 5661.00 ( 1.000^2 - 5955.000^2 ) )
= 186.082 MPa
MDMT Calculations in the Spherical Portion:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature :
User entered Minimum Design
Temperature :
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

-27 C
16 C

: B
:
-19 C
:
9 C
: 0.798

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.363 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
Cylindrical Shell From 40 To 50 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Shell-1
Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5513.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 288.3754 + 0.000 + 0.000 = 288.3754 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 ) - 0.000
= 19.871 - 0.000 = 19.8709 MPa
Computed Maximum Allowable Pressure New & Cold [MAPnc]:
= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5513.000 )/5513.000 )
= 24.3376 MPa
Computed Stress Intensity at Design Pressure [S]:
= P * D / ( E( Do - D ) )
= 19.830 * 5513.000/( 1.00 ( 6091.000 - 5513.000 ) )
= 189.1398 MPa
Minimum Design Metal Temperature Results:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature : -2978 C
User entered Minimum Design
Temperature :
16 C
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

The computed stress ratio [sr]:

: B
: -2970 C
:
8 C
: 0.807

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :

Step:

Page 15 of 105
1:41pmMar 14,2015

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Cylindrical Shell From 50 To 60 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Shell-2
Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

: B
: -2970 C
:
8 C
: 0.807

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Cylindrical Shell From 60 To 70 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Shell-3
Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*5515.000 *(exp( 19.830/(199.000 *1.000 ))-1) + 0.000 + 0.000
= 288.9370 + 0.000 + 0.000 = 288.9370 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :

Step:

Page 16 of 105
1:41pmMar 14,2015

= 199.000 * 1.000 * Ln( ( 2*289.000 + 5515.000 )/5515.000 ) - 0.000

= 19.834 - 0.000 = 19.8341 MPa

Computed Maximum Allowable Pressure New & Cold [MAPnc]:

= S * E * Ln( ( 2*t + D ) / D )
= 244.100 * 1.000 * Ln( ( 2*289.000 + 5515.000 )/5515.000 )
= 24.3292 MPa
Computed Stress Intensity at Design Pressure [S]:
= P * D / ( E( Do - D ) )
= 19.830 * 5515.000/( 1.00 ( 6093.000 - 5515.000 ) )
= 189.2084 MPa
Minimum Design Metal Temperature Results:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature : -2978 C
User entered Minimum Design
Temperature :
16 C
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

: B
: -2970 C
:
8 C
: 0.808

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.413 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.808
Cylindrical Shell From 70 To 80 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Shell-4
Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :
User entered Minimum Design

Step:

Temperature :

The curve for this material is curve

From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

Page 17 of 105
1:41pmMar 14,2015

16 C

: B
: -2970 C
:
8 C
: 0.807

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 233.328 * 1.00 )/( 289.000 - 0.000 - 0.000 )
= 0.807
Spherical Head From 80 To 90 SA-336 F22V , Fig. 3.8M Curve B at 454 C

Top Head
Spherical Shell Calculation - Section 4.3.5.1

Computed Minimum Required Thickness [t]:

= D/2*( exp( 0.5P/(S*E) )-1) + ci + co
= 5659.000/2*(exp( 0.5 * 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 144.3254 + 0.000 + 0.000 = 144.3254 mm
Computed Maximum Allowable Working Pressure [MAWP]:
= 2 * S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 2 * 199.3 * 1.000 * Ln( ( 2*147.000 + 5659.000 )/5659.000 ) - 0.000
= 20.188 - 0.000 = 20.1883 MPa
Computed Maximum Allowable Pressure New & Cold [MAPnc]:
= 2 * S * E * Ln( ( 2*t + D ) / D )
= 2 * 244.100 * 1.000 * Ln( ( 2*147.000 + 5659.000 )/5659.000 )
= 24.7264 MPa
Computed Stress Intensity at Design Pressure [S]:
= P * D^2 / ( E( Do^2 - D^2 ) )
= P * 19.830^2/( 5659.00 ( 1.000^2 - 5953.000^2 ) )
= 186.015 MPa
MDMT Calculations in the Spherical Portion:
This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature :
User entered Minimum Design
Temperature :
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

-27 C
16 C

: B
:
-19 C
:
9 C
: 0.798

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.321 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
Hydrostatic Test Pressure Results:

User Defined Hydrostatic Test Pressure at High Point

Test Pressure at high point in vessel per Equation 8.1
= 1.43 * MAWP

31.110

MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Internal Pressure Calculations :

Step:

Page 18 of 105
1:41pmMar 14,2015

= 1.43 * 19.8341
= 28.363 MPa

Test Pressure at high point in vessel per Equation 8.2

= 1.25 * MAWP * ST/S
= 1.25 * 19.8341 * 1.225
= 30.366 MPa
Horizontal Test performed per: max( 1.43*MAWP, 1.25*MAWP*ST/S)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
Stresses on Elements due to Test Pressure:

From To
Stress
Allowable
Ratio
Pressure
---------------------------------------------------------------------Bottom Head
285.5
393.0
0.726
30.42
Shell-1
290.1
393.0
0.738
30.42
Shell-2
290.1
393.0
0.738
30.42
Shell-3
290.3
393.0
0.739
30.42
Shell-4
290.1
393.0
0.738
30.42
Top Head
285.4
393.0
0.726
30.42
----------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials:

Description
Pad/Nozzle
Ambient
Operating
ratio
---------------------------------------------------------------------Noz N1
Nozzle
244.10
199.30
1.225
Noz N3 (8")
Nozzle
244.10
199.30
1.225
Noz N2 (20")
Nozzle
244.10
199.30
1.225
Noz(10")
Nozzle
244.10
199.30
1.225
Noz N6 (6")
Nozzle
244.00
199.00
1.226
Noz MH
Nozzle
244.10
199.30
1.225
---------------------------------------------------------------------Minimum
1.225

Stress ratios for Vessel Elements:

Description
Ambient
Operating
ratio
---------------------------------------------------------------------Skirt-CS
147.00
134.00
1.097
Skirt
244.10
199.30
1.225
Bottom Head
244.10
199.30
1.225
Shell-1
244.10
199.30
1.225
Shell-2
244.10
199.30
1.225
Shell-3
244.10
199.00
1.227
Shell-4
244.10
199.30
1.225
Top Head
244.10
199.30
1.225
---------------------------------------------------------------------Minimum
1.097

Elements Suitable for Internal Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :

Step:

External Pressure Calculation Results :

ASME Code, Section VIII, Division 2, 2013
Spherical Head From 30 to 40 Ext. Chart: CS-2 at 454 C

Bottom Head
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 0.075 * Ey * ( t / Ro )
= 0.075 * 178967 * ( 147.000/2977.500 )
= 662.674 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Sy
= 662.7 / 338.0
= 1.961
Predicted Buckling Stress [Fic]:
Since Fr > 1.6 and Fr < 6.25, Fic = 1.31 * Fy /( 1.15 + Sy/Fhe )
= 1.31 * 338.00/( 1.15 + 338.000/662.674 )
= 266.726 MPa
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 1.6 and Fr < 6.25, Fha = 1.31 * Fy / ( FS * (1.15 + Sy/Fhe) )
= 1.31 * 338.00/( 1.82 * (1.15 + 338.00/662.67 ) )
= 146.372 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha[t/Ro]
= 2 * 146.372 [147.000/2977.500 ]
= 14.453 MPa
Cylindrical Shell From 40 to 50 Ext. Chart: CS-2 at 454 C

Shell-1
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Determine Parameter [Mx]:
= L / sqrt( Ro * t )
= 16492.666/sqrt( 3045.500 * 289.000 )
= 17.580
Compute the Factor [Ch]:
Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.580^(-1.058)
= 0.0540
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.989 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Fy

Page 19 of 105
1:41pmMar 14,2015

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :

Step:

= 733.0/338.0
= 2.169

Predicted Buckling Stress [Fic]:

Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
Compute the Factor of Safety [FS]:
Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00
= 1.700
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Cylindrical Shell From 50 to 60 Ext. Chart: CS-2 at 454 C

Shell-2
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Determine Parameter [Mx]:
= L / sqrt( Ro * t )
= 16492.666/sqrt( 3045.500 * 289.000 )
= 17.580
Compute the Factor [Ch]:
Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.580^(-1.058)
= 0.0540
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.989 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Fy
= 733.0/338.0
= 2.169
Predicted Buckling Stress [Fic]:
Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
Compute the Factor of Safety [FS]:
Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00

Page 20 of 105
1:41pmMar 14,2015

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :

Step:

= 1.700

Allowable Circumferential Compressive Stress [Fha]:

Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Cylindrical Shell From 60 to 70 Ext. Chart: CS-2 at 454 C

Shell-3
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Determine Parameter [Mx]:
= L / sqrt( Ro * t )
= 16492.668/sqrt( 3046.500 * 289.000 )
= 17.577
Compute the Factor [Ch]:
Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.577^(-1.058)
= 0.0540
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6093.000 )
= 732.875 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Fy
= 732.9/338.0
= 2.168
Predicted Buckling Stress [Fic]:
Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 338.00 * 2.17^(0.4)
= 322.448 MPa
Compute the Factor of Safety [FS]:
Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.45/338.00
= 1.700
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 338.0/1.700 * 2.168^(0.4)
= 189.665 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha * ( t / Do )
= 2 * 189.665 * ( 289.000/6093.000 )
= 17.992 MPa

Page 21 of 105
1:41pmMar 14,2015

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :

Step:

Cylindrical Shell From 70 to 80 Ext. Chart: CS-2 at 454 C

Shell-4
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Determine Parameter [Mx]:
= L / sqrt( Ro * t )
= 16492.670/sqrt( 3045.500 * 289.000 )
= 17.580
Compute the Factor [Ch]:
Since Mx > 13 and Mx < 2 * (Do/t)^(0.94), Ch = 1.12 * Mx^(-1.058)
= 1.12 * 17.580^(-1.058)
= 0.0540
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 1.6 * Ch * Ey * ( t / Do )
= 1.6 * 0.054 * 178967 * ( 289.000/6091.000 )
= 732.988 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:
= Fhe / Fy
= 733.0/338.0
= 2.169
Predicted Buckling Stress [Fic]:
Since Fr > 0.552 and Fr < 2.439, Fic = 0.7 * Fy * Fr^(0.4)
= 0.7 * 338.00 * 2.17^(0.4)
= 322.468 MPa
Compute the Factor of Safety [FS]:
Since Fic > 0.55 Fy and Fic < Fy
= 2.407 - 0.741 * Fic / Fy
= 2.407 - 0.741 * 322.47/338.00
= 1.700
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 0.552 and Fr < 2.439, Fha = 0.7 * Fy/FS * Fr^(0.4)
= 0.7 * 338.0/1.700 * 2.169^(0.4)
= 189.682 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha * ( t / Do )
= 2 * 189.682 * ( 289.000/6091.000 )
= 18.000 MPa
Spherical Head From 80 to 90 Ext. Chart: CS-2 at 454 C

Top Head
Maximum External Pressure per Code Case 2286 or Div. 2 Section 4.4
Elastic Hoop Compressive Membrane Failure Stress [Fhe]:
= 0.075 * Ey * ( t / Ro )
= 0.075 * 178967 * ( 147.000/2976.500 )
= 662.897 MPa
Ratio of Elastic Hoop Compressive Membrane Failure Stress to Yield [Fr]:

Page 22 of 105
1:41pmMar 14,2015

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :

Step:

Page 23 of 105
1:41pmMar 14,2015

= Fhe / Sy
= 662.9 / 338.0
= 1.961

Predicted Buckling Stress [Fic]:

Since Fr > 1.6 and Fr < 6.25, Fic = 1.31 * Fy /( 1.15 + Sy/Fhe )
= 1.31 * 338.00/( 1.15 + 338.000/662.897 )
= 266.754 MPa
Allowable Circumferential Compressive Stress [Fha]:
Since Fr > 1.6 and Fr < 6.25, Fha = 1.31 * Fy / ( FS * (1.15 + Sy/Fhe) )
= 1.31 * 338.00/( 1.82 * (1.15 + 338.00/662.90 ) )
= 146.392 MPa
Allowable External Pressure at the given Thickness [Pa]:
= 2 * Fha[t/Ro]
= 2 * 146.392 [147.000/2976.500 ]
= 14.460 MPa
External Pressure Calculations

|
|
Section |
Outside | Corroded |
Factor |
Factor |
From| To |
Length |
Diameter | Thickness |
A
|
B
|
|
|
mm
|
mm
|
mm
|
|
MPa
|
--------------------------------------------------------------------------10| 20|
7700.00 |
... |
... |
No Calc |
No Calc |
20| 30|
7700.00 |
... |
... |
No Calc |
No Calc |
30| 40|
No Calc |
5955.00 |
147.000 |
No Calc |
No Calc |
40| 50|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
50| 60|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
60| 70|
16492.7 |
6093.00 |
289.000 |
No Calc |
No Calc |
70| 80|
16492.7 |
6091.00 |
289.000 |
No Calc |
No Calc |
80| 90|
No Calc |
5953.00 |
147.000 |
No Calc |
No Calc |
External Pressure Calculations

|
|
External |
External | External |
External |
From| To | Actual T. | Required T.|Des. Press. |
M.A.W.P. |
|
|
mm
|
mm
|
MPa
|
MPa
|
---------------------------------------------------------------10| 20|
... |
No Calc |
... |
No Calc |
20| 30|
... |
No Calc |
... |
No Calc |
30| 40|
147.000 |
8.83954 |
0.10200 |
14.4528 |
40| 50|
289.000 |
28.8024 |
0.10200 |
17.9997 |
50| 60|
289.000 |
28.8024 |
0.10200 |
17.9997 |
60| 70|
289.000 |
28.8079 |
0.10200 |
17.9922 |
70| 80|
289.000 |
28.8025 |
0.10200 |
17.9997 |
80| 90|
147.000 |
8.83657 |
0.10200 |
14.4596 |
Minimum
14.453
External Pressure Calculations

|
| Actual Len.| Allow. Len.| Ring Inertia | Ring Inertia |
From| To | Bet. Stiff.| Bet. Stiff.|
Required |
Available |
|
|
mm
|
mm
|
mm**4
|
mm**4
|
------------------------------------------------------------------10| 20|
7700.00 |
No Calc |
No Calc |
No Calc |
20| 30|
7700.00 |
No Calc |
No Calc |
No Calc |
30| 40|
No Calc |
No Calc |
No Calc |
No Calc |

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
External Pressure Calculations :
40|
50|
60|
70|
80|

50|
60|
70|
80|
90|

16492.7
16492.7
16492.7
16492.7
No Calc

|
|
|
|
|

25.40E+06
25.40E+06
25.40E+06
25.40E+06
No Calc

4
No
No
No
No
No

Calc
Calc
Calc
Calc
Calc

Elements Suitable for External Pressure.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

No
No
No
No
No

Calc
Calc
Calc
Calc
Calc

|
|
|
|
|

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Element and Detail Weights :

Step:

Page 25 of 105
1:41pmMar 14,2015

Element and Detail Weights

|
|
Element |
Element | Corroded |
Corroded | Extra due |
From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc %
|
|
|
kgm
|
ltr
|
kgm
|
ltr
|
kgm
|
--------------------------------------------------------------------------10| 20|
32397.2 |
... |
32397.2 |
... |
... |
20| 30|
3837.04 |
... |
3837.04 |
... |
... |
30| 40|
66891.4 |
47503.5 |
66891.4 |
47503.5 |
... |
40| 50|
161270. |
94306.3 |
161270. |
94306.3 |
... |
50| 60|
161270. |
94306.3 |
161270. |
94306.3 |
... |
60| 70|
136820. |
80039.4 |
136820. |
80039.4 |
... |
70| 80|
137018. |
80124.6 |
137018. |
80124.6 |
... |
80| 90|
66845.5 |
47453.2 |
66845.5 |
47453.2 |
... |
--------------------------------------------------------------------------Total
766348
443733.28
766348
443733.28
0
Weight of Details

|
| Weight of | X Offset, | Y Offset, |
From|Type|
Detail | Dtl. Cent. |Dtl. Cent. | Description
|
|
kgm
|
mm
|
mm
|
------------------------------------------------30|Insl|
2221.52 |
... | -1415.25 |
INS
30|Nozl|
355.590 |
... | -2830.50 |
Noz N1
30|Nozl|
158.420 |
2165.00 | -1823.32 |
Noz N3 (8")
30|Nozl|
483.092 |
... | -1823.32 |
Noz N2 (20")
40|Insl|
2787.85 |
... |
1975.00 |
INS-1
40|Wght|
140000. |
... |
... |
WEIGHT-1
50|Insl|
2787.85 |
... |
1975.00 |
INS-2
50|Wght|
140000. |
... |
... |
WEIGHT-2
60|Insl|
2365.14 |
... |
1675.00 |
INS
60|Nozl|
392.854 |
2890.50 |
500.000 |
Noz(10")
60|Nozl|
307.240 |
2839.50 |
300.000 |
Noz N6 (6")
60|Wght|
140000. |
... |
... |
WEIGHT-3
70|Insl|
2368.62 |
... |
1678.00 |
INS
70|Wght|
140000. |
... |
... |
WEIGHT-5
80|Insl|
2220.03 |
... |
1414.75 |
INS
80|Nozl|
841.750 |
... |
3134.30 |
Noz MH
80|Wght|
140000. |
... |
... |
WEIGHT-3
Total Weight of Each Detail Type

Total Weight of Insulation

14751.0
Total Weight of Nozzles
2538.9
Total Weight of Weights
700000.0
--------------------------------------------------------------Sum of the Detail Weights
717289.9 kgm

Weight Summation
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
-----------------------------------------------------------------------------766348.2
768887.2
766348.2
768887.2
766348.2
1343638.1
...
443462.4
...
...
...
...
2538.9
...
2538.9
...
...
...
...
...
...
14751.0
...
...

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Element and Detail Weights :

Step:

Page 26 of 105
1:41pmMar 14,2015

...
...
...
...
14751.0
...
...
...
...
...
...
700000.0
...
...
...
...
...
-560000.0
...
...
...
...
2538.9
...
...
...
...
...
560000.0
...
-----------------------------------------------------------------------------768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1 kgm

Note: The shipping total has been modified because some items have
been specified as being installed in the shop.
Weight Summary
Fabricated Wt. Shop Test Wt.
Shipping Wt.
Erected Wt.
Ope. Wt. no Liq Operating Wt.
Field Test Wt. Mass of the Upper

Bare Weight W/O Removable Internals

Fabricated Weight + Water ( Full )
Fab. Wt + Rem. Intls.+ Shipping App.
Fab. Wt + Rem. Intls.+ Insul. (etc)
Fab. Wt + Intls. + Details + Wghts.
Empty Wt + Operating Liq. Uncorroded
Empty Weight + Water (Full)
1/3 of the Vertical Vessel

768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1
1227100.6
800112.4

kgm
kgm
kgm
kgm
kgm
kgm
kgm
kgm

Note: The Field Test weight as computed in the corroded condition.

Outside Surface Areas of Elements

|
|
Surface
|
From| To |
Area
|
|
|
mm
|
---------------------------10| 20|
128.1E+06 |
20| 30|
19.12E+06 |
30| 40|
56.27E+06 |
40| 50|
75.58E+06 |
50| 60|
75.58E+06 |
60| 70|
64.12E+06 |
70| 80|
64.22E+06 |
80| 90|
56.23E+06 |
------------------------------Total
539254400.000 mm
Element and Detail Weights

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |

From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
|
|
kgm
|
kgm
|
kgm
|
N-mm
|
kgm
|
--------------------------------------------------------------------------10| 20|
32397.2 |
32397.2 |
32397.2 |
... |
32397.2 |
20| 30|
3837.04 |
3837.04 |
3837.04 |
... |
3837.04 |
30| 40|
70110.0 |
70110.0 |
117585. | 3.365E+06 |
70110.0 |
40| 50|
304057. |
304057. |
258306. |
... |
304057. |
50| 60|
304057. |
304057. |
258306. |
... |
304057. |
60| 70|
279885. |
279885. |
219876. | 19.70E+06 |
279885. |
70| 80|
279387. |
279387. |
219462. |
... |
279387. |
80| 90|
69907.3 |
209907. |
117332. |
... |
209907. |
Cumulative Vessel Weight

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Element and Detail Weights :

Step:

Page 27 of 105
1:41pmMar 14,2015

|
| Cumulative Ope | Cumulative | Cumulative |
From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
|
|
kgm
|
kgm
|
kgm
|
------------------------------------------------------10| 20|
1.484E+06 | 1.484E+06 |
1.227E+06 |
20| 30|
1.451E+06 | 1.451E+06 |
1.195E+06 |
30| 40|
1.447E+06 | 1.447E+06 |
1.191E+06 |
40| 50|
1.377E+06 | 1.377E+06 |
1.073E+06 |
50| 60|
1.073E+06 | 1.073E+06 |
814976. |
60| 70|
769179. |
769179. |
556670. |
70| 80|
489294. |
489294. |
336794. |
80| 90|
209907. |
209907. |
117332. |

Note: The cumulative operating weights no liquid in the column above

are the cumulative operating weights minus the operating liquid
weight minus any weights absent in the empty condition.
Cumulative Vessel Moment

|
| Cumulative | Cumulative |Cumulative |
From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
|
|
N-mm
|
N-mm
|
N-mm
|
------------------------------------------------10| 20| 23.06E+06 | 23.06E+06 | 23.06E+06 |
20| 30| 23.06E+06 | 23.06E+06 | 23.06E+06 |
30| 40| 23.06E+06 | 23.06E+06 | 23.06E+06 |
40| 50| 19.70E+06 | 19.70E+06 | 19.70E+06 |
50| 60| 19.70E+06 | 19.70E+06 | 19.70E+06 |
60| 70| 19.70E+06 | 19.70E+06 | 19.70E+06 |
70| 80|
... |
... |
... |
80| 90|
... |
... |
... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Flange MAWP :

Step:

Page 28 of 105
1:41pmMar 14,2015

Nozzle Flange MAWP Results :

Nozzle

----- Flange Rating

There does not appear to be any valid flange data to process.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Natural Frequency Calculation :

Step:

Page 29 of 105
1:41pmMar 14,2015

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
The Natural Frequency for the Vessel (Empty.) is 2.30397 Hz.
The Natural Frequency for the Vessel (Ope...) is 2.30397 Hz.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Wind Load Calculation :

Step:

Page 30 of 105
1:41pmMar 14,2015

Wind Load Calculations per India Std. IS-875 (Part-3) - 1987, Amd. 1&2 (2003):

Actual Vessel Height to Diameter ratio

Force Coefficient per IS:875 Table 23, Cf
User Entered Basic Wind Speed
Base Elevation
Wind Zone Number
Risk Factor (k1)
Terrain Category
Equipment Class
Topography Factor (k3)
Use Gust Response Factor (Dynamic Analysis)
User entered Beta Value ( Operating Case )

3.548
0.752
70.0 km/hr
0.00 mm
1
1.0000
1
A
1.0000
No
0.0100

Checking the requirement for Dynamic Effect of wind (7.1):

Vessel Operating Natural Frequency
Vessel Height to Diameter ratio

2.304 Hz
3.548

Note: Vessel Natural frequency is >= 1 Hz.

Note: Vessel height to diameter ratio (3.548) is <= 5.
Note: Dynamic wind analysis is not required.
From
fo`
FO
E
S
G(ope)
G(emp)
G(tst)
-----------------------------------------------------------------10
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
20
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
30
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
40
175.39
35.90
0.0167
0.0306
1.0000
1.0000
1.0000
50
169.10
34.62
0.0171
0.0317
1.0000
1.0000
1.0000
60
164.10
33.59
0.0174
0.0326
1.0000
1.0000
1.0000
70
160.59
32.87
0.0177
0.0332
1.0000
1.0000
1.0000
80
158.91
32.53
0.0178
0.0334
1.0000
1.0000
1.0000
Design Wind Speed (Vz):
= Basic Wind Speed * k1 * k2 * k3
Height Factor :
= 0.6 * Vz

Element Wind Load :

= Wind Area * Cf * Height Factor
From

Height
k1
k2
k3
Vz
Cf
mm
m/sec
-----------------------------------------------------------10
3350.00
1.0000
1.0548
1.0000
20.51
0.7516
20
7200.00
1.0000
1.0548
1.0000
20.51
0.7516
30
7699.98
1.0000
1.0548
1.0000
20.51
0.7516
40
9675.00
1.0000
1.0548
1.0000
20.51
0.7516
50
13625.00
1.0000
1.0822
1.0000
21.04
0.7516
60
17275.00
1.0000
1.1031
1.0000
21.45
0.7516
70
20628.00
1.0000
1.1188
1.0000
21.75
0.7516
80
23632.91
1.0000
1.1309
1.0000
21.99
0.7516

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Wind Load Calculation :

Step:

Page 31 of 105
1:41pmMar 14,2015

Wind Vibration Calculations

This evaluation is based on work by Kanti Mahajan and Ed Zorilla

Nomenclature
Cf
D
Df
Dr
f
f1
L
Lc
tb
V30
Vc
Vw
W
Ws
Z
Dl
Vp
P30

Correction factor for natural frequency

Average internal diameter of vessel mm
Damping Factor < 0.75 Unstable, > 0.95 Stable
Average internal diameter of top half of vessel mm
Natural frequency of vibration (Hertz)
Natural frequency of bare vessel based on a unit value of (D/L)(10^(4))
Total height of structure mm
Total length of conical section(s) of vessel mm
Uncorroded plate thickness at bottom of vessel mm
Design Wind Speed provided by user km/hr
Critical wind velocity km/hr
Maximum wind speed at top of structure km/hr
Total corroded weight of structure N
Cor. vessel weight excl. weight of parts which do not effect stiff. N
Maximum amplitude of vibration at top of vessel mm
Logarithmic decrement ( taken as 0.03 for Welded Structures )
Vib. Chance, <= 0.314E-05 (High); 0.314E-05 < 0.393E-05 (Probable)
wind pressure 30 feet above the base

Check other Conditions and Basic Assumptions:

#1 - Total Cone Length / Total Length < 0.5
0.000/22306.000 = 0.000
#2 - ( D / L ) * 10^(4) < 8.0 (English Units)
- ( 20.62/73.18 ) * 10^(4) = 38.510 [Geometry Violation]

Compute the vibration possibility. If Vp > 0.393E-05 no chance. [Vp]:

= W / ( L * Dr)
= 14548551/( 22306.00 * 5513.601 )
= 0.21455E-04
Since Vp is > 0.393E-05 no further vibration analysis is required !
Platform Load Calculations

Wind Area
Elevation
Pressure
Force
Cf
mm
mm
kPa
N
-------------------------------------------------------------------------

Wind Loads on Masses/Equipment/Piping

Wind Area
Elevation
Pressure
Force
mm
mm
kPa
N
------------------------------------------------------------------------WEIGHT-1
0.00
7700.00
0.25
0.00
WEIGHT-2
0.00
11650.00
0.26
0.00
WEIGHT-3
0.00
15600.00
0.27
0.00
WEIGHT-5
0.00
18950.00
0.28
0.00
WEIGHT-3
0.00
22305.97
0.29
0.00

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Wind Load Calculation :

Step:

Page 32 of 105
1:41pmMar 14,2015

The Natural Frequency for the Vessel (Ope...) is 2.30397 Hz.

Wind Load Calculation

|
|
Wind |
Wind |
Wind |
Wind |
Element |
From| To |
Height |
Diameter |
Area | Pressure | Wind Load |
|
|
mm
|
mm
|
mm
|
kPa
|
N
|
--------------------------------------------------------------------------10| 20|
3350.00 |
8521.80 | 57.10E+06 |
0.25247 |
10830.2 |
20| 30|
7200.00 |
8521.80 | 8.522E+06 |
0.25247 |
1616.45 |
30| 40|
7699.98 |
7506.00 |
228.783 |
0.25247 |
0.043396 |
40| 50|
9675.00 |
8947.40 | 35.34E+06 |
0.25247 |
6703.85 |
50| 60|
13625.0 |
8947.40 | 35.34E+06 |
0.26573 |
7055.98 |
60| 70|
17275.0 |
8950.20 | 29.98E+06 |
0.27613 |
6220.47 |
70| 80|
20628.0 |
8947.40 | 30.03E+06 |
0.28404 |
6408.06 |
80| 90|
23632.9 |
8754.20 | 21.50E+06 |
0.29018 |
4686.65 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Earthquake Load Calculation :

Step:

Page 33 of 105
1:41pmMar 14,2015

Seismic Analysis Results per IS-1893 (1984), Seismic Coefficient Method.

Soil Factor
Importance Factor as Entered by User
Zone Number
Value of Alpha o per table 2 and Zone

1.0000
I 1.0000
1
0.0100

Horizontal Seismic Coefficient (Alpha h):

= * I * Alpha o
= 1.0000 * 1.0000 * 0.0100
= 0.0100
Earthquake Element Load, for the first Element:

= Earthquake Weight * Alpha h

= 317686.69 * 0.0100
= 3176.9 N

The Natural Frequency for the Vessel (Ope...) is 2.30397 Hz.

Earthquake Load Calculation

|
| Earthquake | Earthquake |
Element |
Element |
From| To |
Height |
Weight | Ope Load |
Emp Load |
|
|
mm
|
N
|
N
|
N
|
-------------------------------------------------------------10| 20|
3350.00 |
317687. |
3176.87 |
3176.87 |
20| 30|
7200.00 |
37626.0 |
376.260 |
376.260 |
30| 40|
7699.98 |
687499. |
6874.99 |
6874.99 |
40| 50|
9675.00 | 2.982E+06 |
29815.9 |
29815.9 |
50| 60|
13625.0 | 2.982E+06 |
29815.9 |
29815.9 |
60| 70|
17275.0 | 2.745E+06 |
27445.5 |
27445.5 |
70| 80|
20628.0 | 2.740E+06 |
27396.6 |
27396.6 |
80| 90|
22306.0 | 2.058E+06 |
20583.5 |
6855.10 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Wind/Earthquake Shear, Bending :

Step:

Page 34 of 105
1:41pmMar 14,2015

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending

|
| Distance to| Cumulative |Earthquake |
Wind | Earthquake |
From| To |
Support| Wind Shear |
Shear |
Bending |
Bending |
|
|
mm
|
N
|
N
|
N-mm
|
N-mm
|
--------------------------------------------------------------------------10| 20|
3350.00 |
43521.7 |
145486. | 559.5E+06 | 2.288E+09 |
20| 30|
7200.00 |
32691.5 |
142309. | 304.1E+06 | 1.323E+09 |
30| 40|
7699.98 |
31075.1 |
141932. | 272.2E+06 | 1.181E+09 |
40| 50|
9675.00 |
31075.0 |
135057. | 272.2E+06 | 1.181E+09 |
50| 60|
13625.0 |
24371.2 |
105242. | 162.7E+06 | 706.2E+06 |
60| 70|
17275.0 |
17315.2 |
75425.7 | 80.32E+06 | 349.2E+06 |
70| 80|
20628.0 |
11094.7 |
47980.1 | 32.71E+06 | 142.4E+06 |
80| 90|
22306.0 |
4686.65 |
20583.5 | 6.221E+06 | 27.32E+06 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Wind Deflection :

Step:

Page 35 of 105
1:41pmMar 14,2015

Wind Deflection Calculations:

The following table is for the Operating Case.

Wind Deflection

|
| Cumulative |
Centroid | Elem. End | Elem. Ang. |
From| To | Wind Shear | Deflection |Deflection | Rotation |
|
|
N
|
mm
|
mm
|
|
-------------------------------------------------------------10| 20|
43521.7 | 0.0059308 | 0.021683 |
0.00001 |
20| 30|
32691.5 |
0.024717 | 0.027927 |
0.00001 |
30| 40|
31075.1 |
0.027927 | 0.027927 |
0.00001 |
40| 50|
31075.0 |
0.041070 | 0.054423 |
0.00001 |
50| 60|
24371.2 |
0.067936 | 0.081566 |
0.00001 |
60| 70|
17315.2 |
0.093188 |
0.10485 |
0.00001 |
70| 80|
11094.7 |
0.11655 |
0.12827 |
0.00001 |
80| 90|
4686.65 |
0.12827 |
0.12827 |
0.00001 |
Critical Wind Velocity for Tower Vibration

|
| 1st Crit. | 2nd Crit. |
From| To | Wind Speed | Wind Speed |
|
|
km/hr
|
km/hr
|
------------------------------------10| 20|
352.460 |
2202.87 |
20| 30|
352.460 |
2202.87 |
30| 40|
310.446 |
1940.29 |
40| 50|
370.062 |
2312.89 |
50| 60|
370.062 |
2312.89 |
60| 70|
370.178 |
2313.61 |
70| 80|
370.062 |
2312.89 |
80| 90|
362.072 |
2262.95 |
Allowable deflection at the Tower Top (Ope)( 6.000"/100ft. Criteria)
Allowable deflection : 111.530
Actual Deflection : 0.128 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Longitudinal Stress Constants :

Step:

Page 36 of 105
1:41pmMar 14,2015

Longitudinal Stress Constants

|
| Metal Area | Metal Area |New & Cold | Corroded |
From| To | New & Cold |
Corroded |Sect. Mod. | Sect. Mod. |
|
|
mm
|
mm
|
mm
|
mm
|
-------------------------------------------------------------10| 20|
532978. |
532978. | 803.6E+06 | 803.6E+06 |
20| 30|
495070. |
495070. | 747.0E+06 | 747.0E+06 |
30| 40| 2.682E+06 | 2.682E+06 | 3.801E+09 | 3.801E+09 |
40| 50| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
50| 60| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
60| 70| 5.270E+06 | 5.270E+06 | 7.302E+09 | 7.302E+09 |
70| 80| 5.268E+06 | 5.268E+06 | 7.296E+09 | 7.296E+09 |
80| 90| 2.681E+06 | 2.681E+06 | 3.798E+09 | 3.798E+09 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Longitudinal Allowable Stresses :

Step:

Page 37 of 105
1:41pmMar 14,2015

Longitudinal Allowable Stresses

|
|
| Hydrotest
|
| Hydrotest
|
From| To |
Tensile
| Tensile
| Compressive | Compressive |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
------------------------------------------------------------------10| 20|
134.000 |
209.600 |
-89.4807 |
-107.377 |
20| 30|
199.300 |
393.000 |
-46.3226 |
-104.751 |
30| 40|
199.300 |
393.000 |
-66.3090 |
-145.890 |
40| 50|
199.300 |
393.000 |
-72.8100 |
-147.277 |
50| 60|
199.300 |
393.000 |
-72.8100 |
-147.277 |
60| 70|
199.000 |
393.000 |
-72.8068 |
-147.277 |
70| 80|
199.300 |
393.000 |
-72.8100 |
-147.277 |
80| 90|
199.300 |
393.000 |
-66.3125 |
-145.893 |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Longitudinal Stresses Due to . . .

Step:

Page 38 of 105
1:41pmMar 14,2015

Longitudinal Stress Report

Note: Longitudinal Operating and Empty Stresses are computed in the
corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. |
From| To | Int. Pres. | Ext. Pres. |Hyd. Pres. |
|
|
MPa
|
MPa
|
MPa
|
------------------------------------------------10| 20|
... |
... |
... |
20| 30|
... |
... |
... |
30| 40|
186.082 |
-1.05916 |
284.948 |
40| 50|
89.8593 |
-0.56421 |
137.602 |
50| 60|
89.8593 |
-0.56421 |
137.602 |
60| 70|
89.8935 |
-0.56439 |
137.654 |
70| 80|
89.8593 |
-0.56421 |
137.602 |
80| 90|
186.015 |
-1.05881 |
284.845 |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To |
Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
-27.2990 |
-27.2990 |
... |
0.028689 |
0.028689 |
20| 30|
-28.7476 |
-28.7476 |
... |
0.030865 |
0.030865 |
30| 40|
-5.29206 |
-5.29206 |
... | 0.0060658 | 0.0060658 |
40| 50|
-2.56407 |
-2.56407 |
... | 0.0026988 | 0.0026988 |
50| 60|
-1.99801 |
-1.99801 |
... | 0.0026988 | 0.0026988 |
60| 70|
-1.43147 |
-1.43147 |
... | 0.0026969 | 0.0026969 |
70| 80|
-0.91090 |
-0.91090 |
... |
... |
... |
80| 90|
-0.76774 |
-0.76774 |
... |
... |
... |
Longitudinal Stresses Due to . . .

|
| Wght. Str. | Bend. Str. |Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind |Oper. Equ. | Hyd. Wind | Hyd. Equ. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
MPa
|
--------------------------------------------------------------------------10| 20|
... |
0.69605 |
2.84571 |
... |
... |
20| 30|
... |
0.40702 |
1.77078 |
... |
... |
30| 40|
... |
0.071601 |
0.31061 |
... |
... |
40| 50|
... |
0.037299 |
0.16180 |
... |
... |
50| 60|
... |
0.022289 | 0.096753 |
... |
... |
60| 70|
... |
0.010997 | 0.047811 |
... |
... |
70| 80|
... | 0.0044820 | 0.019513 |
... |
... |
80| 90|
... | 0.0016375 | 0.0071916 |
... |
... |
Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |Long. Str. | EarthQuake |
From| To | Vortex Ope.| Vortex Emp.|Vortex Tst.|
Empty |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
2.44195 |

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Longitudinal Stresses Due to . . .
20|
30|
40|
50|
60|
70|
80|

30|
40|
50|
60|
70|
80|
90|

...
...
...
...
...
...
...

|
|
|
|
|
|
|

...
...
...
...
...
...
...

Page 39 of 105
1:41pmMar 14,2015

14
...
...
...
...
...
...
...

|
|
|
|
|
|
|

1.45954
0.25305
0.13182
0.074204
0.032707
0.010701
0.0023951

|
|
|
|
|
|
|

Longitudinal Stresses Due to . . .

|
| Long. Str. | Long. Str. |
From| To | Y Forces W | Y ForceS S |
|
|
MPa
|
MPa
|
------------------------------------10| 20|
... |
... |
20| 30|
... |
... |
30| 40|
... |
... |
40| 50|
... |
... |
50| 60|
... |
... |
60| 70|
... |
... |
70| 80|
... |
... |
80| 90|
... |
... |
Long. Stresses due to User Forces and Moments

|
|Wind For/Mom| Eqk For/Mom|Wnd For/Mom| Eqk For/Mom|
From| To | Corroded
| Corroded
| No Corr. |
No Corr. |
|
|
MPa
|
MPa
|
MPa
|
MPa
|
-------------------------------------------------------------10| 20|
... |
... |
... |
... |
20| 30|
... |
... |
... |
... |
30| 40|
... |
... |
... |
... |
40| 50|
... |
... |
... |
... |
50| 60|
... |
... |
... |
... |
60| 70|
... |
... |
... |
... |
70| 80|
... |
... |
... |
... |
80| 90|
... |
... |
... |
... |

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :

Step:

Page 40 of 105
1:41pmMar 14,2015

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP
EP
HP
NP
EW
OW
HW
WI
EQ
EE
HI
HE
WE
WF
CW
VO
VE
VF
FW
FS
BW
BS
BN
BU

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

Longitudinal Stress due to Internal Pressure

Longitudinal Stress due to External Pressure
Longitudinal Stress due to Hydrotest Pressure
No Pressure
Longitudinal Stress due to Weight (No Liquid)
Longitudinal Stress due to Weight (Operating)
Longitudinal Stress due to Weight (Hydrotest)
Bending Stress due to Wind Moment (Operating)
Bending Stress due to Earthquake Moment (Operating)
Bending Stress due to Earthquake Moment (Empty)
Bending Stress due to Wind Moment (Hydrotest)
Bending Stress due to Earthquake Moment (Hydrotest)
Bending Stress due to Wind Moment (Empty) (no CA)
Bending Stress due to Wind Moment (Filled) (no CA)
Longitudinal Stress due to Weight (Empty) (no CA)
Bending Stress due to Vortex Shedding Loads ( Ope )
Bending Stress due to Vortex Shedding Loads ( Emp )
Bending Stress due to Vortex Shedding Loads ( Test No CA. )
Axial Stress due to Vertical Forces for the Wind Case
Axial Stress due to Vertical Forces for the Seismic Case
Bending Stress due to Lat. Forces for the Wind Case, Corroded
Bending Stress due to Lat. Forces for the Seismic Case, Corroded
Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded

General Notes:
Case types HI and HE are in the Corroded condition.
Case types WE, WF, and CW are in the Un-Corroded condition.
A blank stress and stress ratio indicates that the corresponding
stress comprising those components that did not contribute to that
type of stress.
For Division 2, stress Sigma1 is the hoop stress due to internal
pressure. Stress Sigma2 is the max(abs( positive stress, 0.0 )).
The positive magnitude of Sigma3 is the 0.5 times the pressure.
The stresses are combined per equation 4.3.44 to determine
the overall stress intensity.
An asterisk (*) in the final column denotes overstress.
Note: Performing Combined Stress Analysis per VIII-2 paragraph 4.3.10.2.

Analysis of Load Case 1 : NP+EW+WI+FW+BW

From
Node
10
20
30
40

Stress
Intensity
18.79
20.02
3.69
1.78

All. Stress
Intensity
134.00
199.30
199.30
199.30

Compressive
Stress
-28.02
-29.19
-5.37
-2.60

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76

S. I.
Ratio
0.1402
0.1004
0.0185
0.0090

Comp.
Ratio
0.2913
0.1881
0.0367
0.0128

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
50
60
70
80

1.40
1.00
0.64
0.54

199.30
199.00
199.30
199.30

Step:
-2.02
-1.45
-0.92
-0.77

Page 41 of 105
1:41pmMar 14,2015
202.76
202.76
202.76
146.39

0.0070
0.0050
0.0032
0.0027

0.0100
0.0071
0.0045
0.0053

Compressive
Stress
-29.77
-30.24
-5.55
-2.70
-2.07
-1.47
-0.92
-0.77

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1310
0.0967
0.0179
0.0086
0.0068
0.0050
0.0032
0.0027

Comp.
Ratio
0.3095
0.1948
0.0379
0.0133
0.0102
0.0072
0.0045
0.0053

Compressive
Stress
-28.02
-29.19
-5.37
-2.60
-2.02
-1.45
-0.92
-0.77

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1402
0.1004
0.0185
0.0090
0.0070
0.0050
0.0032
0.0027

Comp.
Ratio
0.2913
0.1881
0.0367
0.0128
0.0100
0.0071
0.0045
0.0053

Compressive
Stress
-30.17
-30.55
-5.61
-2.73
-2.10
-1.48
-0.93
-0.77

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1289
0.0956
0.0177
0.0085
0.0067
0.0049
0.0032
0.0027

Comp.
Ratio
0.3137
0.1968
0.0383
0.0135
0.0103
0.0073
0.0046
0.0053

Compressive
Stress
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

All. Comp.
Stress Fxa
107.38
104.75
145.89
147.28
147.28
147.28
147.28
145.89

S. I.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000

Compressive
Stress
0.00
0.00
0.00

All. Comp.
Stress Fxa
107.38
104.75
145.89

S. I.
Ratio
0.0000
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000
0.0000

Analysis of Load Case 2 : NP+EW+EE+FS+BS

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
17.56
19.27
3.56
1.72
1.36
0.99
0.64
0.54

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 3 : NP+OW+WI+FW+BW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
18.79
20.02
3.69
1.78
1.40
1.00
0.64
0.54

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 4 : NP+OW+EQ+FS+BS

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
17.27
19.05
3.52
1.70
1.34
0.98
0.63
0.54

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 5 : NP+HW+HI

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

All. Stress
Intensity
209.60
393.00
393.00
393.00
393.00
393.00
393.00
393.00

Analysis of Load Case 6 : NP+HW+HE

From
Node
10
20
30

Stress
Intensity
0.00
0.00
0.00

All. Stress
Intensity
209.60
393.00
393.00

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
40
50
60
70
80

0.00
0.00
0.00
0.00
0.00

393.00
393.00
393.00
393.00
393.00

Step:
0.00
0.00
0.00
0.00
0.00

Page 42 of 105
1:41pmMar 14,2015
147.28
147.28
147.28
147.28
145.89

0.0000
0.0000
0.0000
0.0000
0.0000

Compressive
Stress
-28.02
-29.19

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1402
0.1004
0.9706
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.2913
0.1881

Compressive
Stress
-30.17
-30.55

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1289
0.0956
0.9712
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.3137
0.1968

Compressive
Stress
-28.02
-29.19
-6.43
-3.17
-2.59
-2.01
-1.48
-1.83

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1402
0.1004
0.0223
0.0110
0.0090
0.0070
0.0052
0.0065

Comp.
Ratio
0.2913
0.1881
0.0439
0.0156
0.0128
0.0099
0.0073
0.0125

Compressive
Stress
-30.17
-30.55
-6.67
-3.29
-2.66
-2.05
-1.49
-1.83

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1289
0.0956
0.0214
0.0105
0.0087
0.0069
0.0052
0.0065

Comp.
Ratio
0.3137
0.1968
0.0456
0.0162
0.0131
0.0101
0.0074
0.0125

Compressive
Stress
0.00
0.00

All. Comp.
Stress Fxa
107.38
104.75

S. I.
Ratio
0.0000
0.0000

Comp.
Ratio
0.0000
0.0000

Analysis of Load Case 7 : IP+OW+WI+FW+BW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
18.79
20.02
193.44
172.40
172.40
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 8 : IP+OW+EQ+FS+BS

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
17.27
19.05
193.56
172.40
172.39
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 9 : EP+OW+WI+FW+BW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
18.79
20.02
4.44
2.18
1.79
1.40
1.04
1.29

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 10 : EP+OW+EQ+FS+BS

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
17.27
19.05
4.27
2.10
1.74
1.38
1.03
1.29

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 11 : HP+HW+HI

From
Node
10
20

Stress
Intensity
0.00
0.00

All. Stress
Intensity
209.60
393.00

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
30
40
50
60
70
80

284.95
137.60
137.60
137.65
137.60
284.85

Step:

393.00
393.00
393.00
393.00
393.00
393.00

Page 43 of 105
1:41pmMar 14,2015
145.89
147.28
147.28
147.28
147.28
145.89

0.7251
0.3501
0.3501
0.3503
0.3501
0.7248

Compressive
Stress
0.00
0.00

All. Comp.
Stress Fxa
107.38
104.75
145.89
147.28
147.28
147.28
147.28
145.89

S. I.
Ratio
0.0000
0.0000
0.7251
0.3501
0.3501
0.3503
0.3501
0.7248

Comp.
Ratio
0.0000
0.0000

Compressive
Stress
-27.33
-28.78

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.2841
0.1854

Compressive
Stress
-27.30
-28.75

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1441
0.1020
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.2838
0.1852

Compressive
Stress
-27.33
-28.78

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.2841
0.1854

Compressive
Stress
-27.33

All. Comp.
Stress Fxa
96.20

S. I.
Ratio
0.1439

Comp.
Ratio
0.2841

Analysis of Load Case 12 : HP+HW+HE

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
0.00
0.00
284.95
137.60
137.60
137.65
137.60
284.85

All. Stress
Intensity
209.60
393.00
393.00
393.00
393.00
393.00
393.00
393.00

Analysis of Load Case 13 : IP+WE+EW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 14 : IP+WF+CW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.30
20.33
193.41
172.40
172.40
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 15 : IP+VO+OW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 16 : IP+VE+EW

From
Node
10

Stress
Intensity
19.28

All. Stress
Intensity
134.00

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
20
30
40
50
60
70
80

20.31
193.41
172.40
172.40
172.45
172.39
195.55

199.30
199.30
199.30
199.30
199.00
199.30
199.30

Step:

-28.78

Page 44 of 105
1:41pmMar 14,2015
155.19
146.37
202.76
202.76
202.76
202.76
66.31

0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812

0.1854

Compressive
Stress
-27.33
-28.78
-5.30
-2.57
-2.00
-1.43
-0.91
-0.77

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1439
0.1019
0.0188
0.0091
0.0071
0.0051
0.0032
0.0027

Comp.
Ratio
0.2841
0.1854
0.0362
0.0127
0.0099
0.0071
0.0045
0.0052

Compressive
Stress
-27.33
-28.78

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
66.31

S. I.
Ratio
0.1439
0.1019
0.9704
0.8650
0.8650
0.8666
0.8650
0.9812

Comp.
Ratio
0.2841
0.1854

Compressive
Stress
-27.33
-28.78
-6.36
-3.13
-2.56
-2.00
-1.48
-1.83

All. Comp.
Stress Fxa
96.20
155.19
146.37
202.76
202.76
202.76
202.76
146.39

S. I.
Ratio
0.1439
0.1019
0.0225
0.0111
0.0091
0.0071
0.0052
0.0065

Comp.
Ratio
0.2841
0.1854
0.0434
0.0154
0.0127
0.0099
0.0073
0.0125

Analysis of Load Case 17 : NP+VO+OW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.28
20.31
3.74
1.81
1.41
1.01
0.64
0.54

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 18 : FS+BS+IP+OW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.28
20.31
193.41
172.40
172.40
172.45
172.39
195.55

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Analysis of Load Case 19 : FS+BS+EP+OW

From
Node
10
20
30
40
50
60
70
80

Stress
Intensity
19.28
20.31
4.49
2.21
1.81
1.41
1.04
1.29

All. Stress
Intensity
134.00
199.30
199.30
199.30
199.30
199.00
199.30
199.30

Absolute Maximum of the all of the Stress Ratio's

0.9812

Governing Element: Top Head

Governing Load Case 8 : IP+OW+EQ+FS+BS
Additional Results per Section 4.4, see 4.4.15
Nomenclature :
L
- Section Length mm
Fxa - Allowable comp mem stress due to compression with lamc <=
Fba - Allowable all comp mem stress due to bending moment, MPa
Fva - Allowable shear stress when only shear is present, MPa
Fha - Allowable hoop comp memb stress under ext pressure alone,
Fxha - Allowable axial comp w/hoop compression and lamc <= 0.15,
Fhxa - Allowable hoop comp w/axial compression and lamc <= 0.15,

0.15, MPa

MPa
MPa
MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :

Step:

Page 45 of 105
1:41pmMar 14,2015

Faha - Allowable axial comp w/hoop compression and lamc > 0.15, MPa
Fbha - Allowable axial comp from bending w/hoop compression, MPa
Fhba - Allowable hoop comp w/long compression due to moment, MPa

Allowable Stress Results for Case 1 : NP+EW+WI+FW+BW

From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 2 : NP+EW+EE+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 3 : NP+OW+WI+FW+BW
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 4 : NP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
146 6895
Allowable Stress Results for Case 5 : NP+HW+HI
From Lamc
L
Fxa
Fba
Fva
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
40 0.315 16492
202
260
103
50 0.315 16492
202
260
103
60 0.315 16492
202
260
103
70 0.315 16492
202
260
103
80

Fha

189
189
189
189

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155
202
202
202
202

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :

Step:

Allowable Stress Results for Case 6 : NP+HW+HE

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Allowable Stress Results for Case 7 : IP+OW+WI+FW+BW

From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
6895
Allowable Stress Results for Case 8 : IP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189 6895
50 0.315 16492
202
260
103
189 6895
60 0.315 16492
202
260
103
189 6895
70 0.315 16492
202
260
103
189 6895
80
6895
Allowable Stress Results for Case 9 : EP+OW+WI+FW+BW
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189
230
50 0.315 16492
202
260
103
189
229
60 0.315 16492
202
260
103
189
216
70 0.315 16492
202
260
103
189
172
80
146 6895
Allowable Stress Results for Case 10 : EP+OW+EQ+FS+BS
From Lamc
L
Fxa
Fba
Fva
Fha Fxha
10 0.204 7700
96
96
53
6895
20 0.275 7700
155
155
81
6895
30
146 6895
40 0.315 16492
202
260
103
189
230
50 0.315 16492
202
260
103
189
229
60 0.315 16492
202
260
103
189
216
70 0.315 16492
202
260
103
189
172
80
146 6895
Allowable Stress Results for Case 11 : HP+HW+HI
From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81

Fxha
6895
6895

Page 46 of 105
1:41pmMar 14,2015

Fhxa
96
155
202
202
202
202

Fhxa
96
155
96
123
162
203

Fhxa
96
155

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
221
220
207
165
6895

Fbha
6895
6895
6895
7
4
2
6895

Fhba
6895
6895
6895
188
188
189
189
6895

Faha
6895
6895
6895
221
220
207
165
6895

Fbha
6895
6895
6895
28
17
8
3
6895

Fhba
6895
6895
6895
183
186
187
189
6895

Faha
6895
6895

Fbha
6895
6895

Fhba
6895
6895

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
30
40
50
60
70
80

0.315
0.315
0.315
0.315

16492
16492
16492
16492

202
202
202
202

260
260
260
260

103
103
103
103

Step:

189
189
189
189

6895
6895
6895
6895
6895
6895

Page 47 of 105
1:41pmMar 14,2015

202
202
202
202

Allowable Stress Results for Case 12 : HP+HW+HE

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Allowable Stress Results for Case 13 : IP+WE+EW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189
70 0.315 16492
202
260
103
189
80

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Allowable Stress Results for Case 14 : IP+WF+CW

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Allowable Stress Results for Case 15 : IP+VO+OW

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Allowable Stress Results for Case 16 : IP+VE+EW

From Lamc
L
Fxa
Fba
Fva
Fha
10 0.204 7700
96
96
53
20 0.275 7700
155
155
81
30
146
40 0.315 16492
202
260
103
189
50 0.315 16492
202
260
103
189
60 0.315 16492
202
260
103
189

Fxha
6895
6895
6895
6895
6895
6895

Fhxa
96
155

202
202
202
202

202
202
202

6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Faha
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Stress due to Combined Loads :
70 0.315 16492
80

202

260

103

Step:
189

Page 48 of 105
1:41pmMar 14,2015

6895
6895

202

6895
6895

Allowable Stress Results for Case 17 : NP+VO+OW

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Allowable Stress Results for Case 18 : FS+BS+IP+OW

Fxha
6895
6895
6895
6895
6895
6895
6895
6895

Fhxa
96
155

Faha
6895
6895
6895
6895
6895
6895
6895
6895

Fbha
6895
6895
6895
6895
6895
6895
6895
6895

Fhba
6895
6895
6895
6895
6895
6895
6895
6895

Allowable Stress Results for Case 19 : FS+BS+EP+OW

Fxha
6895
6895
6895
230
229
216
172
6895

Fhxa
96
155

Faha
6895
6895
6895
221
220
207
165
6895

Fbha
6895
6895
6895

Fhba
6895
6895
6895
189
189
189
6895
6895

202
202
202
202

96
123
162
203

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

6895
6895

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Center of Gravity Calculation :

Step:

Page 49 of 105
1:41pmMar 14,2015

Shop/Field Installation Options :

Insulation is installed in the

Shop.

Note : The CG is computed from the first Element From Node

Center
Center
Center
Center

of
of
of
of

Gravity
Gravity
Gravity
Gravity

of
of
of
of

Insulation
Nozzles
Added Weights (Operating)
Added Weights (Empty)

15002.152
15016.432
15241.194
13475.001

mm
mm
mm
mm

Center of Gravity of Bare Shell New and Cold

Center of Gravity of Bare Shell Corroded

14470.746 mm
14470.746 mm

Vessel CG in the Operating Condition

Vessel CG in the Fabricated (Shop/Empty) Condition
Vessel CG in the Test Condition

14840.471 mm
14062.604 mm
14295.723 mm

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Basering Calculations :

Step:

Page 50 of 105
1:41pmMar 14,2015

Skirt Data :

Skirt
Skirt
Skirt
Skirt
Skirt

Outside Diameter at Base

Thickness
Internal Corrosion Allowance
External Corrosion Allowance
Material

Basering Input:

SOD
STHK
SCA

6087.0000
28.0000
0.0000
0.0000
SA-516 60

mm
mm
mm
mm

Type of Geometry: Continuous Top Ring W/Gussets

Thickness of Basering
Design Temperature of the Basering
Basering Matl
Basering Operating All. Stress
Basering Yield Stress
Inside Diameter of Basering
Outside Diameter of Basering

TBA

BASOPE
DI
DOU

57.0000
38.00
SA-516 60
146.79
220.54
5755.7998
6467.0000

mm
C

56.0000
0.0000
SA-193 B7
172.38
34
6278.0000
100.000

mm
mm

MPa
MPa
mm
mm

Nominal Diameter of Bolts

Bolt Corrosion Allowance
Bolt Material
Bolt Operating Allowable Stress
Number of Bolts
Diameter of Bolt Circle
Bolt Allowable Shear Stress

BND
BCA

Ultimate Comp. Strength of Concrete

Allowable Comp. Strength of Concrete
Modular ratio Steel/Concrete

FPC
FC

20.7
10.0
9.833

MPa
MPa

Thickness of Gusset Plates

TGA
Width of Gussets at Top Plate
TWDT
Width of Gussets at Base Plate
BWDT
Gusset Plate Elastic Modulus
E
Gusset Plate Yield Stress
SY
Height of Gussets
HG
Distance between Gussets
RG
Dist. from Bolt Center to Gusset (Rg/2) CG
Number of Gussets per bolt
NG

20.0000
190.0000
190.0000
201746.0
220.5
300.0000
80.0000
40.0000
2

mm
mm
mm
MPa
MPa
mm
mm
mm

Thickness of Top Plate or Ring

Radial Width of the Top Plate
Anchor Bolt Hole Dia. in Top Plate

TTA
TOPWTH
BHOLE

38.0000
190.0000
72.0000

mm
mm
mm

0.0000

DW
ROW
EQMOM
WIMOM
ppl

13175711.0
14548552.0
2287633152.0
559547520.0
100.0

External Corrosion Allowance

Dead Weight of Vessel
Operating Weight of Vessel
Earthquake Moment on Basering
Wind Moment on Basering
Percent Bolt Preload

SA
RN
DC

Use AISC A5.2 Increase in Fc and Bolt Stress

Use Allowable Weld Stress per AISC J2.5
Factor for Increase of Allowables

Fact

Results for Brownell and Young Basering Analysis : Analyze Option

No
No
1.0000

MPa
mm
MPa

N
N
N-mm
N-mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Basering Calculations :

Step:

Page 51 of 105
1:41pmMar 14,2015

Note: This analysis is based on Neutral Axis shift method for Steel on
Concrete (or a material with significantly different Young's modulus).

No Tensile loads on the Bolts

Governing Bolt Load Condition, **** No Tensile Bolt Loads ****
Area Available in one Bolt
Abss :
1862.7250
Area Available in all the Bolts
Abss * RN :
63332.6523
Trial#
k
2
0.165
4
0.206
6
0.175
8
0.167
10
0.168

knew
0.247
0.185
0.170
0.169
0.168

Cc
1.102
1.237
1.137
1.111
1.113

Ct
2.739
2.647
2.716
2.733
2.732

z
0.466
0.458
0.464
0.466
0.466

j
0.773
0.776
0.774
0.773
0.773

Ft
471387.9
469456.1
470868.8
471255.7
471222.8

mm
mm
Fc
730.7
727.7
729.9
730.5
730.5

The Actual Stress in a Single Bolt [Sbolt]:

= 2 * Ft / ( T1 * Dc * Ct )
= 2 * 471222.8/( 3.211 * 6278.000 * 2.732 )
= 17.116 MPa , Should be less than 172.4
Thickness of the Band of Bolting Steel [T1]

= RN * Bolt Area / ( 3.14159 * Dc )

= 34 * 1862.725/( 3.14159 * 6278.000 )
= 3.211 mm
Check the Bearing Stress in the Concrete [fc(max)]

= fc`[( 2kd + t3 ) / ( 2kd )]

= 226.674[(2*0.168*6278.000+355.600)/(2*0.168*6278.000)]
= 0.411 MPa , Should be less than 10.0
Values for table 10.3, l = 190.000 , b = 290.043 , l/b = 0.655076
Maximum Moment per unit width [Mmax]:

= Max( Mx, My ) = Max( 1863.526 , 3459.026 ) = 3459.026 N

Reqd Thickness of Basering, Brownell & Young Method [T]:

= ( 6 * Mmax / fallow ) + Ca
= ( 6 * 3459.026/145.6 ) + 0.000
= 11.941 mm

Nomenclature:
a = ( Dc-Ds )/2
P = Sa * Abss
l = Avgwdt
g1 = Gamma 1
g2 = Gamma 2
g = Flat distance / 2
Fb

Skirt Distance to Bolt Circle

Maximum Load on one Bolt
Average Gusset Width
Constant Term f( b/l )
Constant Term f( b/l )
Nut 1/2 Dimension (from Tema)
Allowable Bending Stress

Values for table 10.6, l = 190.000 , b = 80.000 , b/l = 0.421053

As b/l (0.421 ) is less than 1, inverting b/l = 2.375 .
Moment Term, based on geometry [Mo]:

= P/(4pi) [ 1.3(ln((2lsin(pia/l)/(pig))) + 1 ] - [ (0.7-g2)P/(4pi) ]

= 321059.94/(4*3.14) [1.3( ln((2*190.000 *SIN(3.14* 95.500/190.000 ))/
(3.14 * 45.000 )) ) + 1] - [(0.7 - -0.007 )* 321059.94/(4 * 3.14)]
= 40314.0117 N
Required Thickness of Continuous Top Ring [Tc]:

= ( 6 * Abs(Mo) / Fb )

+ Ca

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Basering Calculations :

Step:

Page 52 of 105
1:41pmMar 14,2015

= ( 6 * Abs( 40314.01 )/220.19 ) + 0.0000

= 33.1454 mm
Required Gusset Plate Thickness [tg]:

= P / ( Stress Term * l ) + Ca
= 321059.94/( 124.1100 * 190.000 ) + 0.000
= 13.616 (not less than 9.525 + 0.000 ) mm
Bolt spacing [m]:

= pi * Bolt Circle Diameter / number of Bolts

= 3.142 * 6278.00/34 = 580.086 mm
Req. Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:

= 1.76 * ( Pa/( m ( h + tba ) * 1.5 * Sktope) )^(2/3) * r^(1/3) + Ca

= 1.76*(321059*95.500/(580.09*357.00*201))^(2/3)*3043.50^(1/3)+Ca
= 20.804 + 0.000 = 20.804 mm

Shear Stress in a Single Bolt [taub]:

= Shear Force / ( 2 * Bolt Area * Number of Bolts )
= 145485/( 2 * 1862.72 * 34 )
= 1.1 MPa. Must be less than 100.0 MPa
.
Summary of Basering Thickness Calculations

Required Basering Thickness (tension)

Actual Basering Thickness as entered by user

11.9415
57.0000

mm
mm

Required Thickness of Chair Cap

Actual Top Ring Thickness as entered by user

33.1454
38.0000

mm
mm

Required Gusset thickness, + CA

Actual Gusset Thickness as entered by user

13.6164
20.0000

mm
mm

20.8042
28.0000
171.6423

mm
mm
mm

Required Thickness of Skirt for Local Stress

Given Thickness of Skirt
Required Gusset Height to meet local stress

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]

= SkirtStress * ( SkirtThickness - CA )
= 30.173 * ( 28.000 - 0.000 )
= 844.78 N/mm
Results for Computed Minimum Basering Weld Size [BWeld]

= W / [( 0.4 * Yield ) * 2 * 0.707]

= 844/[( 0.4 * 201 ) * 2 * 0.707]
= 7.424 mm
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Vertical Plate Load [Wv]

= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )

= 321059.9/( 164.000 + 2 * ( 300.000 + 38.000 ) )
= 382.214 N/mm
Horizontal Plate Load [Wh]

= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta) )

= 321059.9 * 95.500/(164.000 * (338.000 ) + 0.6667 * (338.000 ) )

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Basering Calculations :

Step:

Page 53 of 105
1:41pmMar 14,2015

= 232.997 N/mm
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 382.21 + 233.00)
= 447.633 N/mm
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 447.63/[( 0.4 * 201 ) * 2 * 0.707]
= 3.934 mm
Results for Computed Minimum Gusset to Top Plate Weld Size
Weld Load [Wv]

= Bolt Load / ( 2 * TopWth )

= 321059.9/( 2 * 190.000 )
= 844.895 N/mm
Weld Load [Wh]

= Bolt Load * e / ( 2 * Hgt * TopWth )

= 321059.9 * 95.50/( 2 * 338.000 * 190.000 )
= 238.720 N/mm
Resultant Weld Load [Wr]

= ( Wv + Wh)
= ( 844.89 + 238.72)
= 877.972 N/mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]

= Wr / [( 0.4 * Yield ) * 2 * 0.707]

= 877.97/[( 0.4 * 201 ) * 2 * 0.707]
= 7.716 mm

Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
Summary of Required Weld Sizes:

Required
Required
Required
Required

Basering to Skirt Double Fillet Weld Size

Gusset to Skirt Double Fillet Weld Size
Top Plate to Skirt Weld Size
Gusset to Top Plate Double Fillet Weld Size

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

7.4241
6.3500
7.7158
7.7158

mm
mm
mm
mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

INPUT VALUES, Nozzle Description: Noz N1

From : 30

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

P
Temp
Pext
Tempex

Page 54 of 105
1:41pmMar 14,2015

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
t
c
co

5661.00
147.0000
0.0000
0.0000

mm
mm
mm
mm

Distance from Head Centerline

0.0000

16.00

User Entered Minimum Design Metal Temperature

SA-336 F22V
199.30 MPa
244.10 MPa

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
0.00
389.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa

deg
mm.

Actual
34.0000 mm

h
L`
( tn or x+tp )

150.0000
79.0000
109.0000

mm
mm
mm

can

0.0000

Outside Projection
ho
Weld leg size between Nozzle and Pad/Shell
Wo
Groove weld depth between Nozzle and Vessel Wgnv
Inside Projection
h
Weld leg size, Inside Element to Shell
Wi
User Defined Nozzle/Shell Centerline Angle

500.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
|
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 55 of 105
1:41pmMar 14,2015

|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N1

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

389.000
34.000

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*389.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 20.3479 + 0.000 + 0.000 = 20.3479 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*34.000 + 389.000 )/389.000 ) - 0.000
= 32.108 - 0.000 = 32.1080 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.328 in.

8.340 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
108.8, Allowable :
199.3 MPa Passed
Expansion :
0.0, Allowable :
445.5 MPa Passed
Occasional :
52.2, Allowable :
265.1 MPa Passed
Shear
:
26.5, Allowable :
139.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 109.000 - 0.000
= 109.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 34.000 - 0.000
= 34.000 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 56 of 105
1:41pmMar 14,2015

Shell Diameter to Thickness ratio [D/t]:

= Di/t
= 5661.000/147.000
= 38.510 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5661.000/2 + 0.000
= 2830.500 mm
Effective Length of Vessel Wall [LR]:
= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2830.500 * 147.000 ), 2 * 194.500 )
= 389.000 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/109.000 )^0.35, 1 )
= min( 1.110 , 1 )
= 1.000
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(147.000+0.000+1.000*sqrt(194.500*109.000),500.000+147.000)
= 292.604 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/389.000)
= 147.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 147.000 * 389.000
= 57182.996 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 109.000 * 292.604
= 31893.824 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 57182.996+1.000(31893.824+0.000)+50.000+0.000+0.000
= 89126.820 mm
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 109.000/ln[ 1 + 109.000/194.500 ]

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 57 of 105
1:41pmMar 14,2015

= 244.972 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.300 * 1.000
= 299.0 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 19.830 * 244.972 * 292.604
= 1421287.0 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 389.000 + 109.000 )/2
= 14334724.0 N
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 194.500 )/2
= 5598602.0 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 14334724 + 5598602 + 1421287 )/19.830
= 1076975.8 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 298.950/( 2 * 1076975/89126.820 - 2903.382/(2*147.000 ) )
= 20.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.918 , 20.181 )
= 20.181 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 1421287 + 14334724 + 5598602 )/89126.820
= 239.618 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 58 of 105
1:41pmMar 14,2015

= max( 2 * 239.618 - 195.830 , 195.830 )

= 283.4 MPa

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure

Sallow
PL
Pmax

298.95
283.41
20.18

MPa
MPa
MPa

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 194.500 + 109.000 )/194.500
= 1.560 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 194.500 + 109.000 )
= 476.737 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(5598602*1.56,1.5*199.3(31893.824+0.000),pi/4*19.8*194.50^2*1.56^2
= 1434475.250 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1434475/(476.737 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 32.828 < or = to 199.300 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 109.000/ln[ 1 + 109.000/194.500 ]
= 244.972 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 146.372
= 146.4 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 244.972 * 292.604
= 7310.7 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 389.000 + 109.000 )/2
= 73733.8 N

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 59 of 105
1:41pmMar 14,2015

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 194.500 )/2
= 28797.7 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 73733.8 + 28797.7 + 7310.7 )/0.102
= 1076975.8 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 146.372/( 2 * 1076975/89126.820 - 2903.382/(2*147.000 ) )
= 10.2 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 10.242 , 14.822 )
= 10.242 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 7310.704 + 73733.836 + 28797.650 )/89126.820
= 1.233 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.233 - 1.007 , 1.007 )
= 1.5 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

146.37
1.46
10.24

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

---------------------------------------------------------------------This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature : -104 C
User entered Minimum Design
Temperature :
16 C
The curve for this material is curve

: B

As the Stress Ratio < 0.241, the MDMT is

The computed stress ratio is

: -104 C
: 0.151

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 60 of 105
1:41pmMar 14,2015

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 16.460 * 1.00 )/( 109.000 - 0.000 - 0.000 )
= 0.151
Governing MDMT of all the sub-joints of this Junction

-104 C

The Drop for this Nozzle is : 16.3184 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 663.3183 mm
Input Echo, WRC107/537 Item

Description: Noz N1

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

454.00
SA-336 F22V
Smc
244.10
Smh
199.30

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn

External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(Vl)
Circumferential Shear
(SUS)
(Vc)
Circumferential Moment (SUS)
(Mc)
Longitudinal Moment
(SUS)
(Ml)
Torsional Moment
(SUS)

19.830
No

P
75000.0
V1
75000.0
V2
75000.0
M1 173000144.0
M2 173000144.0
Mt 173000144.0

Version

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368

C
MPa
MPa

Round
Hollow

ID
0.0000
389.000
109.000
SA-336 F22V
SNmc
244.10
SNmh
199.30

Design Internal Pressure

Include Pressure Thrust

Use Interactive Control

WRC107 Version

ID
Spherical
0.0000 mm
5661.000 mm
147.000 mm

No
March

mm
mm
mm
MPa
MPa
MPa

N
N
N
N-mm
N-mm
N-mm

1979
No
No

WRC 107 Stress Calculation for SUStained loads:

Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

(VC)
(VL)
(MC)
(ML)

P
V2
V1
M1
M2
MT

75000.0
75000.0
75000.0
173000144.0
173000144.0
173000144.0

N
N
N
N-mm
N-mm
N-mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Dimensionless Param: U =

Nozl:

0.46 TAU =

Page 61 of 105
1:41pmMar 14,2015

5.00 (

2.28) RHO =

1.35

Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 2
0.07858
(A,B,C,D)
M(x)
/ P
SP 2
0.07930
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 2
0.16564
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 2
0.20782
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 2
0.16564
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 2
0.20782
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

)
)
)
)

/
/
/
/

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

2
2
2
2
2
2

Stress Concentration Factors Kn = 1.00,

0.16389
0.04146
0.11034
0.14077
0.11034
0.14077

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
-0.3
Rad. Bend. P |
-1.7
1.7
-1.7
1.7
-1.7
1.7
-1.7
1.7
Rad. Memb. MC |
0.0
0.0
0.0
0.0
-2.0
-2.0
2.0
2.0
Rad. Memb. MC |
0.0
0.0
0.0
0.0 -15.3
15.3
15.3 -15.3
Rad. Memb. ML |
-2.0
-2.0
2.0
2.0
0.0
0.0
0.0
0.0
Rad. Bend. ML | -15.3
15.3
15.3 -15.3
0.0
0.0
0.0
0.0
|
Tot. Rad. Str.| -19.2
14.6
15.4 -11.9 -19.2
14.6
15.4 -11.9
-----------------------------------------------------------------------Tang. Memb. P |
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
-0.6
Tang. Bend. P |
-0.9
0.9
-0.9
0.9
-0.9
0.9
-0.9
0.9
Tang. Memb. MC |
0.0
0.0
0.0
0.0
-1.4
-1.4
1.4
1.4
Tang. Bend. MC |
0.0
0.0
0.0
0.0 -10.3
10.3
10.3 -10.3
Tang. Memb. ML |
-1.4
-1.4
1.4
1.4
0.0
0.0
0.0
0.0
Tang. Bend. ML | -10.3
10.3
10.3 -10.3
0.0
0.0
0.0
0.0
|
Tot. Tang. Str.| -13.1
9.3
10.3
-8.7 -13.1
9.3
10.3
-8.7
-----------------------------------------------------------------------Shear VC |
0.5
0.5
-0.5
-0.5
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0
-0.5
-0.5
0.5
0.5
Shear MT |
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
|
Tot. Shear|
2.6
2.6
1.5
1.5
1.5
1.5
2.6
2.6
-----------------------------------------------------------------------Str. Int. |
20.2
15.7
15.8
12.5
19.6
15.0
16.4
13.3
-----------------------------------------------------------------------WRC 107/537 Stress Summations:

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N1

Nozl:

Page 62 of 105
1:41pmMar 14,2015

Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(MPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Rad. Pl (SUS) |
-2.3
-2.3
1.8
1.8
-2.3
-2.3
1.8
1.8
Rad. Q (SUS) | -16.9
16.9
13.6 -13.6 -16.9
16.9
13.6 -13.6
-----------------------------------------------------------------------Long. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Long. Pl (SUS) |
-1.9
-1.9
0.8
0.8
-1.9
-1.9
0.8
0.8
Long. Q (SUS) | -11.2
11.2
9.5
-9.5 -11.2
11.2
9.5
-9.5
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0.5
0.5
-0.5
-0.5
-0.5
-0.5
0.5
0.5
Shear Q (SUS) |
2.0
2.0
2.0
2.0
2.0
2.0
2.0
2.0
-----------------------------------------------------------------------Pm (SUS)
| 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 194.3 194.3 197.8 197.8 194.3 194.3 197.8 197.8
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 183.6 211.5 211.6 187.7 183.0 210.8 212.3 188.6
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
MPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
195.83
199.30
|
Passed
Pm+Pl (SUS)
|
197.82
298.95
|
Passed
Pm+Pl+Q (TOTAL)|
212.28
665.10
|
Passed
------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

INPUT VALUES, Nozzle Description: Noz N3 (8")

Nozl:

Page 63 of 105
1:41pmMar 14,2015

From : 30

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

P
Temp
Pext
Tempex

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
t
c
co

5661.00
147.0000
0.0000
0.0000

mm
mm
mm
mm

Distance from Head Centerline

2165.0000

16.00

User Entered Minimum Design Metal Temperature

SA-336 F22V
199.30 MPa
244.10 MPa

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
0.00
212.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa

deg
mm.

Actual
18.5000 mm

h
L`
( tn or x+tp )

150.0000
63.5000
82.0000

mm
mm
mm

can

0.0000

700.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
|
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 64 of 105
1:41pmMar 14,2015

|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N3 (8")

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

212.000
18.500

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*212.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 11.0894 + 0.000 + 0.000 = 11.0894 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*18.500 + 212.000 )/212.000 ) - 0.000
= 32.061 - 0.000 = 32.0607 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.319 in.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 82.000 - 0.000
= 82.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 18.500 - 0.000
= 18.500 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 5661.000/147.000
= 38.510 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5661.000/2 + 0.000
= 2830.500 mm

8.110 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 65 of 105
1:41pmMar 14,2015

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2830.500 * 147.000 ), 2 * 106.000 )
= 212.000 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/82.000 )^0.35, 1 )
= min( 1.227 , 1 )
= 1.000
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(147.000+0.000+1.000*sqrt(106.000*82.000),700.000+147.000)
= 240.231 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/212.000)
= 147.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 147.000 * 212.000
= 31164.000 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 82.000 * 240.231
= 19698.936 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 31164.000+1.000(19698.936+0.000)+50.000+0.000+0.000
= 50912.934 mm
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 82.000/ln[ 1 + 82.000/106.000 ]
= 143.106 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.300 * 1.000

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 66 of 105
1:41pmMar 14,2015

= 299.0 MPa

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH
= 19.830 * 143.106 * 240.231
= 681666.1 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 212.000 + 82.000 )/2
= 8462669.0 N
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 106.000 )/2
= 3051166.2 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 8462669 + 3051166 + 681666 )/19.830
= 615054.9 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 298.950/( 2 * 615054/50912.934 - 2903.382/(2*147.000 ) )
= 20.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.927 , 20.181 )
= 20.181 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 681666 + 8462669 + 3051166 )/50912.934
= 239.557 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 239.557 - 195.830 , 195.830 )
= 283.3 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Strength of Nozzle Attachment Welds per 4.5.14

Sallow
PL
Pmax

298.95
283.28
20.18

MPa
MPa
MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 67 of 105
1:41pmMar 14,2015

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 106.000 + 82.000 )/106.000
= 1.774 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 106.000 + 82.000 )
= 295.310 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(3051166*1.77,1.5*199.3(19698.936+0.000),pi/4*19.8*106.00^2*1.77^2
= 550416.438 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 550416/(295.310 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 20.335 < or = to 199.300 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 82.000/ln[ 1 + 82.000/106.000 ]
= 143.106 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 146.372
= 146.4 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 143.106 * 240.231
= 3506.3 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 212.000 + 82.000 )/2
= 43529.6 N
Discontinuity Force from External Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 106.000 )/2
= 15694.3 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 43529.6 + 15694.3 + 3506.3 )/0.102
= 615054.9 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 68 of 105
1:41pmMar 14,2015

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 146.372/( 2 * 615054/50912.934 - 2903.382/(2*147.000 ) )
= 10.2 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 10.246 , 14.822 )
= 10.246 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 3506.301 + 43529.613 + 15694.350 )/50912.934
= 1.232 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.232 - 1.007 , 1.007 )
= 1.5 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

146.37
1.46
10.25

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

: B

As the Stress Ratio < 0.241, the MDMT is

The computed stress ratio is

: -104 C
: 0.109

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 8.971 * 1.00 )/( 82.000 - 0.000 - 0.000 )
= 0.109
Governing MDMT of all the sub-joints of this Junction

The Drop for this Nozzle is : 6.2504 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 853.2503 mm

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N3 (8")

Nozl:

Page 69 of 105
1:41pmMar 14,2015

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

INPUT VALUES, Nozzle Description: Noz N2 (20")

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

Page 70 of 105
1:41pmMar 14,2015

From : 30

P
Temp
Pext
Tempex

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
t
c
co

5661.00
147.0000
0.0000
0.0000

mm
mm
mm
mm

Distance from Head Centerline

2165.0000

16.00

User Entered Minimum Design Metal Temperature

SA-336 F22V
199.30 MPa
244.10 MPa

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
90.00
469.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa

deg
mm.

Actual
25.5000 mm

h
L`
( tn or x+tp )

150.0000
93.5000
119.0000

mm
mm
mm

can

0.0000

700.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
|
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 71 of 105
1:41pmMar 14,2015

|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N2 (20")

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

469.000
25.500

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*469.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 24.5326 + 0.000 + 0.000 = 24.5326 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*25.500 + 469.000 )/469.000 ) - 0.000
= 20.573 - 0.000 = 20.5730 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.328 in.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 119.000 - 0.000
= 119.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 25.500 - 0.000
= 25.500 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 5661.000/147.000
= 38.510 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5661.000/2 + 0.000
= 2830.500 mm

8.340 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 72 of 105
1:41pmMar 14,2015

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2830.500 * 147.000 ), 2 * 234.500 )
= 469.000 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/119.000 )^0.35, 1 )
= min( 1.077 , 1 )
= 1.000
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(147.000+0.000+1.000*sqrt(234.500*119.000),700.000+147.000)
= 314.049 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/469.000)
= 147.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 147.000 * 469.000
= 68943.000 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= A2A + A2B
= 35343.000 + 1883.537
= 37226.535 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 68943.000+1.000(37226.535+0.000)+50.000+0.000+0.000
= 106219.539 mm
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 119.000/ln[ 1 + 119.000/234.500 ]
= 289.941 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.300 * 1.000

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 73 of 105
1:41pmMar 14,2015

= 299.0 MPa

Determine Force acting on the Nozzle [fN]:

= P * Rxn * LH
= 19.830 * 289.941 * 314.049
= 1805484.6 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 19.830 * 2903.382 * ( 469.000 + 119.000 )/2
= 16925338.0 N
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2903.382 * 234.500 )/2
= 6749985.5 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 16925338 + 6749985 + 1805484 )/19.830
= 1285071.8 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 298.950/( 2 * 1285071/106219.539 - 2903.382/(2*147.000 ) )
= 20.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2903.382 ]
= 20.2 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.875 , 20.181 )
= 20.181 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 1805484 + 16925338 + 6749985 )/106219.539
= 239.909 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 19.830 * 2903.382/( 2 * 147.000 )
= 195.8 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 239.909 - 195.830 , 195.830 )
= 284.0 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure
Strength of Nozzle Attachment Welds per 4.5.14

Sallow
PL
Pmax

298.95
283.99
20.18

MPa
MPa
MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 74 of 105
1:41pmMar 14,2015

Discontinuity Force Factor [ky]:

= ( Rnc + tn ) / Rnc
= ( 234.500 + 119.000 )/234.500
= 1.507 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 234.500 + 119.000 )
= 555.276 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(6749985*1.51,1.5*199.3(37226.535+0.000),pi/4*19.8*234.50^2*1.51^2
= 1946052.500 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1946052/(555.276 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 38.237 < or = to 199.300 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 119.000/ln[ 1 + 119.000/234.500 ]
= 289.941 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2830.500 ]
= 2903.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 146.372
= 146.4 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 289.941 * 314.049
= 9286.9 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 0.102 * 2903.382 * ( 469.000 + 119.000 )/2
= 87059.2 N
Discontinuity Force from External Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 0.102 * 2903.382 * 234.500 )/2
= 34720.0 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 87059.2 + 34720.0 + 9286.9 )/0.102
= 1285071.8 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 75 of 105
1:41pmMar 14,2015

Maximum Allowable Working Pressure Candidate [Pmax1]:

= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 146.372/( 2 * 1285071/106219.539 - 2903.382/(2*147.000 ) )
= 10.2 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * Fha * [t/Rxs]
= 2 * 146.372 * [147.000/2903.382 ]
= 14.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 10.221 , 14.822 )
= 10.221 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 9286.910 + 87059.227 + 34720.047 )/106219.539
= 1.234 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 0.102 * 2903.382/( 2 * 147.000 )
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.234 - 1.007 , 1.007 )
= 1.5 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

146.37
1.46
10.22

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

: B

As the Stress Ratio < 0.241, the MDMT is

The computed stress ratio is

: -104 C
: 0.167

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 19.845 * 1.00 )/( 119.000 - 0.000 - 0.000 )
= 0.167
Governing MDMT of all the sub-joints of this Junction

The Drop for this Nozzle is : 22.1611 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 869.1610 mm

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N2 (20")

Nozl:

Page 76 of 105
1:41pmMar 14,2015

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

INPUT VALUES, Nozzle Description: Noz(10")

From : 60

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

P
Temp
Pext
Tempex

Page 77 of 105
1:41pmMar 14,2015

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-336 F22V
199.00 MPa
244.10 MPa

Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

5515.00
16492.6680
289.0000
0.0000
0.0000

mm
mm
mm
mm
mm

8400.0010

16.00

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
0.00
266.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa

deg
mm.

Actual
54.5000 mm

h
L`
( tn or x+tp )

150.0000
80.5000
135.0000

mm
mm
mm

can

0.0000

500.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

Page 78 of 105
1:41pmMar 14,2015

|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz(10")

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

266.000
54.500

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*266.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 13.9140 + 0.000 + 0.000 = 13.9140 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*54.500 + 266.000 )/266.000 ) - 0.000
= 68.446 - 0.000 = 68.4455 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.328 in.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.0 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 135.000 - 0.000
= 135.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 54.500 - 0.000
= 54.500 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 5515.000/289.000
= 19.083 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5515.000/2 + 0.000
= 2757.500 mm

8.340 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

Page 79 of 105
1:41pmMar 14,2015

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2757.500 * 289.000 ), 2 * 133.000 )
= 266.000 mm
Thickness Limit Candidate [LH1]:
= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*289.000 , 0.000 ] + sqrt( 133.000 * 135.000 )
= 133.996 mm
Thickness Limit Candidate [LH2]:
= Lpr1
= 500.000
= 500.000 mm
Thickness Limit Candidate [LH3]:
= 8( t + te )
= 8( 289.000 + 0.000 )
= 2312.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 133.996 , 500.000 , 2312.000 ) + 0.000
= 422.996 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 289.000+((0.000*1.00)/266.000)
= 289.000 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*133.00 + 135.000 )/( sqrt((5515.00 + 289.000 ) * 289.000 )) )
= 0.310
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 289.000 * 266.000 * max( (0.310/5)^(0.85), 1 )
= 76873.992 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 135.000 * 422.996
= 57104.492 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 76873.992+1.000(57104.492+0.000)+50.000+0.000+0.000
= 134028.484 mm
Nozzle Radius for Force Calculation [Rxn]:

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

Page 80 of 105
1:41pmMar 14,2015

= tn / ln[1 + tn/Rn ]
= 135.000/ln[ 1 + 135.000/133.000 ]
= 192.682 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.000 * 1.000
= 298.5 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 19.830 * 192.682 * 422.996
= 1616078.8 N
Determine Force acting on the Shell [fS]:
= P * Rxs( LR + tn )
= 19.830 * 2899.599 ( 266.000 + 135.000 )
= 23055158.0 N
Discontinuity Force from Internal Pressure [fY]:
= P * Rxs * Rnc
= 19.830 * 2899.599 * 133.000
= 7646723.5 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 23055158 + 7646723 + 1616078 )/19.830
= 1629889.4 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 298.500/( 2 * 1629889/134028.484 - 2899.599/289.000 )
= 20.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= S[t/Rxs]
= 199.000 [289.000/2899.599 ]
= 19.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.891 , 19.834 )
= 19.834 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 1616078 + 23055158 + 7646723 )/134028.484
= 241.148 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / teff
= 19.830 * 2899.599/289.000
= 199.0 MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

Page 81 of 105
1:41pmMar 14,2015

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 241.148 - 198.959 , 198.959 )
= 283.3 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure

Sallow
PL
Pmax

298.50
283.34
19.83

MPa
MPa
MPa

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 133.000 + 135.000 )/133.000
= 2.015 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 133.000 + 135.000 )
= 420.973 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(7646723*2.02,1.5*199.3(57104.492+0.000),pi/4*19.8*133.00^2*2.02^2
= 1118523.750 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 1118523/(420.973 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 28.988 < or = to 199.000 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 135.000/ln[ 1 + 135.000/133.000 ]
= 192.682 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 189.665
= 189.7 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 192.682 * 422.996
= 8312.7 N
Determine Force acting on the Shell [fS]:
= P * Rxs( LR + tn )

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")

Nozl:

Page 82 of 105
1:41pmMar 14,2015

= 0.102 * 2899.599 ( 266.000 + 135.000 )

= 118589.3 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc
= 0.102 * 2899.599 * 133.000
= 39332.6 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 118589.3 + 39332.6 + 8312.7 )/0.102
= 1629889.4 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 189.665/( 2 * 1629889/134028.484 - 2899.599/289.000 )
= 13.3 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 189.665 [289.000/2899.599 ]
= 18.9 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 13.274 , 18.904 )
= 13.274 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 8312.659 + 118589.320 + 39332.617 )/134028.484
= 1.240 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / teff
= 0.102 * 2899.599/289.000
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.240 - 1.023 , 1.023 )
= 1.5 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

189.66
1.46
13.27

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

: B

As the Stress Ratio < 0.241, the MDMT is

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz(10")
The computed stress ratio is

Nozl:

Page 83 of 105
1:41pmMar 14,2015

: 0.083

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 11.256 * 1.00 )/( 135.000 - 0.000 - 0.000 )
= 0.083
Governing MDMT of all the sub-joints of this Junction

The Drop for this Nozzle is : 13.0542 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 802.0542 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

INPUT VALUES, Nozzle Description: Noz N6 (6")

Nozl:

Page 84 of 105
1:41pmMar 14,2015

From : 60

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

P
Temp
Pext
Tempex

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

SA-336 F22V
199.00 MPa
244.10 MPa

Inside Diameter of Cylindrical Shell

Design Length of Section
Shell Finished (Minimum) Thickness
Shell Internal Corrosion Allowance
Shell External Corrosion Allowance

D
L
t
c
co

5515.00
16492.6680
289.0000
0.0000
0.0000

mm
mm
mm
mm
mm

8200.0010

16.00

Distance from Bottom/Left Tangent

User Entered Minimum Design Metal Temperature

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
180.00
164.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.00 MPa
244.00 MPa

deg
mm.

Actual
35.5000 mm

h
L`
( tn or x+tp )

150.0000
126.5000
162.0000

mm
mm
mm

can

0.0000

500.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

Nozl:

Page 85 of 105
1:41pmMar 14,2015

|
|
|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz N6 (6")

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

164.000
35.500

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*164.000 *(exp( 19.830/(199.000 *1.000 ))-1) + 0.000 + 0.000
= 8.5921 + 0.000 + 0.000 = 8.5921 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.000 * 1.000 * Ln( ( 2*35.500 + 164.000 )/164.000 ) - 0.000
= 71.584 - 0.000 = 71.5841 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.319 in.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.0/199.0 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 162.000 - 0.000
= 162.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 35.500 - 0.000
= 35.500 mm
Shell Diameter to Thickness ratio [D/t]:
= Di/t
= 5515.000/289.000
= 19.083 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5515.000/2 + 0.000
= 2757.500 mm

8.110 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

Nozl:

Page 86 of 105
1:41pmMar 14,2015

Effective Length of Vessel Wall [LR]:

= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2757.500 * 289.000 ), 2 * 82.000 )
= 164.000 mm
Thickness Limit Candidate [LH1]:
= min[1.5t,te] + sqrt( Rn * tn )
= min[1.5*289.000 , 0.000 ] + sqrt( 82.000 * 162.000 )
= 115.256 mm
Thickness Limit Candidate [LH2]:
= Lpr1
= 500.000
= 500.000 mm
Thickness Limit Candidate [LH3]:
= 8( t + te )
= 8( 289.000 + 0.000 )
= 2312.000 mm
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min[ LH1, LH2, LH3 ] + t
for set-in nozzles
= min[ 115.256 , 500.000 , 2312.000 ) + 0.000
= 404.256 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 289.000+((0.000*1.00)/164.000)
= 289.000 mm
Determine Parameter [Lamda]:
= min( 12, ( 2*Rn + tn )/( sqrt( ( Di + teff ) * teff )) )
= min( 12, (2*82.00 + 162.000 )/( sqrt((5515.00 + 289.000 ) * 289.000 )) )
= 0.252
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR * max( (Lamda/5)^(0.85), 1 )
= 289.000 * 164.000 * max( (0.252/5)^(0.85), 1 )
= 47396.000 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 162.000 * 404.256
= 65489.512 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 47396.000+1.000(65489.512+0.000)+50.000+0.000+0.000
= 112935.508 mm
Nozzle Radius for Force Calculation [Rxn]:

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

Nozl:

Page 87 of 105
1:41pmMar 14,2015

= tn / ln[1 + tn/Rn ]
= 162.000/ln[ 1 + 162.000/82.000 ]
= 148.563 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.000 * 1.000
= 298.5 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 19.830 * 148.563 * 404.256
= 1190836.6 N
Determine Force acting on the Shell [fS]:
= P * Rxs( LR + tn )
= 19.830 * 2899.599 ( 164.000 + 162.000 )
= 18743098.0 N
Discontinuity Force from Internal Pressure [fY]:
= P * Rxs * Rnc
= 19.830 * 2899.599 * 82.000
= 4714521.5 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 18743098 + 4714521 + 1190836 )/19.830
= 1243093.9 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 298.500/( 2 * 1243093/112935.508 - 2899.599/289.000 )
= 24.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= S[t/Rxs]
= 199.000 [289.000/2899.599 ]
= 19.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 24.914 , 19.834 )
= 19.834 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 1190836 + 18743098 + 4714521 )/112935.508
= 218.271 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / teff
= 19.830 * 2899.599/289.000
= 199.0 MPa

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

Nozl:

Page 88 of 105
1:41pmMar 14,2015

Maximum Local Primary Membrane Stress [PL]:

= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 218.271 - 198.959 , 198.959 )
= 237.6 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure

Sallow
PL
Pmax

298.50
237.58
19.83

MPa
MPa
MPa

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 82.000 + 162.000 )/82.000
= 2.976 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 82.000 + 162.000 )
= 383.274 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(4714521*2.98,1.5*199.0(65489.512+0.000),pi/4*19.8*82.00^2*2.98^2)
= 927161.500 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 927161/(383.274 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 26.392 < or = to 199.000 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 162.000/ln[ 1 + 162.000/82.000 ]
= 148.563 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 289.000/ln[ 1 + 289.000/2757.500 ]
= 2899.599 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 189.665
= 189.7 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 148.563 * 404.256
= 6125.3 N
Determine Force acting on the Shell [fS]:
= P * Rxs( LR + tn )

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")

Nozl:

Page 89 of 105
1:41pmMar 14,2015

= 0.102 * 2899.599 ( 164.000 + 162.000 )

= 96409.3 N

Discontinuity Force from External Pressure [fY]:

= P * Rxs * Rnc
= 0.102 * 2899.599 * 82.000
= 24250.2 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 96409.3 + 24250.2 + 6125.3 )/0.102
= 1243093.9 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/teff )
= 189.665/( 2 * 1243093/112935.508 - 2899.599/289.000 )
= 15.8 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= min( Shell Fha, Nozzle Fha ) * [t/Rxs]
= 189.665 [289.000/2899.599 ]
= 18.9 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 15.830 , 18.904 )
= 15.830 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 6125.332 + 96409.281 + 24250.186 )/112935.508
= 1.123 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / teff
= 0.102 * 2899.599/289.000
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.123 - 1.023 , 1.023 )
= 1.2 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

189.66
1.22
15.83

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

: B

As the Stress Ratio < 0.241, the MDMT is

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz N6 (6")
The computed stress ratio is

Nozl:

Page 90 of 105
1:41pmMar 14,2015

: 0.043

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 6.942 * 1.00 )/( 162.000 - 0.000 - 0.000 )
= 0.043
Governing MDMT of all the sub-joints of this Junction

The Drop for this Nozzle is : 10.8164 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 799.8164 mm
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

-104 C

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

INPUT VALUES, Nozzle Description: Noz MH

From : 80

Pressure for Reinforcement Calculations

Temperature for Internal Pressure
Design External Pressure
Temperature for External Pressure

P
Temp
Pext
Tempex

Page 91 of 105
1:41pmMar 14,2015

19.8300
454
0.10
454

MPa
C
MPa
C

Shell Material
Shell Allowable Stress at Temperature
Shell Allowable Stress At Ambient

S
Sa

Inside Diameter of Hemispherical Head

Head Finished (Minimum) Thickness
Head Internal Corrosion Allowance
Head External Corrosion Allowance

D
t
c
co

5659.00
147.0000
0.0000
0.0000

mm
mm
mm
mm

Distance from Head Centerline

0.0000

16.00

User Entered Minimum Design Metal Temperature

SA-336 F22V
199.30 MPa
244.10 MPa

Type of Element Connected to the Shell : Nozzle

Material
Material UNS Number
Material Specification/Type
Allowable Stress at Temperature
Allowable Stress At Ambient

Sn
Sna

Diameter Basis (for tr calc only)

Layout Angle
Diameter

ID
0.00
778.0000

Size and Thickness Basis

Actual Thickness
Hub Height of Integral Nozzle
Height of Beveled Transition
Hub Thickness of Integral Nozzle

SA-336 F22V
K31835
Forgings
199.30 MPa
244.10 MPa

deg
mm.

Actual
316.0000 mm

h
L`
( tn or x+tp )

80.0000
20.0000
316.0000

mm
mm
mm

can

0.0000

100.0000
10.0000
147.0000
0.0000
0.0000
90.0000

Corrosion Allowance

The Pressure Design option was Design Pressure + static head.

Nozzle Sketch (may not represent actual weld type/configuration)
| |
| |
/ |
/
|
|
|

mm
mm
mm
mm
mm
deg.

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 92 of 105
1:41pmMar 14,2015

|
|
_________/|
|
|
\ |
|
|
\ |
|
|_________\|_____|

Hub Nozzle (Set-in)

Reinforcement CALCULATION, Description: Noz MH

ASME Code, Section VIII, Div. 2, 2013, Section 4.5.1 - 4.5.14

Actual Inside Diameter Used in Calculation
Actual Thickness Used in Calculation

778.000
316.000

mm.
mm

Nozzle input data check completed without errors.

Cylindrical Shell Calculation - Section 4.3.3.1

Computed Minimum Required Thickness [t]:

= 0.5*D*( exp( P/(S*E) )-1)+ci+co
= 0.5*778.000 *(exp( 19.830/(199.300 *1.000 ))-1) + 0.000 + 0.000
= 40.6958 + 0.000 + 0.000 = 40.6958 mm Equation 4.3.1
Computed Maximum Allowable Working Pressure [MAWP]:
= S * E * Ln( ( 2*t + D ) / D ) - Pliq
= 199.300 * 1.000 * Ln( ( 2*316.000 + 778.000 )/778.000 ) - 0.000
= 118.507 - 0.000 = 118.5075 MPa
Nozzle Minimum Thickness per Table 4.5.2
Min. required Nozzle Neck Thickness + c : 0.328 in.

8.340 mm

Stresses on Nozzle due to External and Pressure Loads per the ASME
B31.3 Piping Code (see 319.4.4 and 302.3.5):
Sustained :
11.5, Allowable :
199.3 MPa Passed
Expansion :
0.0, Allowable :
542.7 MPa Passed
Occasional :
8.7, Allowable :
265.1 MPa Passed
Shear
:
2.3, Allowable :
139.5 MPa Passed
Note : The number of cycles on this nozzle was assumed to be 7000 or less for
the determination of the expansion stress allowable.
Nozzle Calculations per Section 4.5: Internal Pressure Case:
Nozzle Material Factor [frn]:
= min[Sn/S, 1]
= min[199.3/199.3 , 1]
= 1.000
Thickness of Nozzle at Shell [tn]:
= hub thickness - corrosion allowance
= 316.000 - 0.000
= 316.000 mm
Thickness of Nozzle at Top [tn2]:
= thickness - corrosion allowance
= 316.000 - 0.000
= 316.000 mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 93 of 105
1:41pmMar 14,2015

Shell Diameter to Thickness ratio [D/t]:

= Di/t
= 5659.000/147.000
= 38.497 must be less than 400.
Effective Pressure Radius [Reff]:
= Di/2 + corrosion allowance
= 5659.000/2 + 0.000
= 2829.500 mm
Effective Length of Vessel Wall [LR]:
= min( sqrt( Reff * t ), 2 * Rn )
= min( sqrt( 2829.500 * 147.000 ), 2 * 389.000 )
= 644.931 mm
Intermediate value [Cn]:
= min( (( t + te )/tn)^0.35, 1 )
= min( (( 147.000 + 0.000 )/316.000 )^0.35, 1 )
= min( 0.765 , 1 )
= 0.765
Intermediate value [Cp]:
= 9999999.000
Effective Nozzle Wall Length Outside the Vessel [LH]:
= min( t + te + Fp * sqrt( Rn*tn ), Lpr1 + t )
= min(147.000+0.000+0.765*sqrt(389.000*316.000),100.000+147.000)
= 247.000 mm
Effective Vessel Thickness [teff]:
= t + (( A5 * frp ) / LR )
= 147.000+((0.000*1.00)/644.931)
= 147.000 mm
Compute Areas A1-A43 (No Pad) or A1-A5 (With Pad) :
Area Contributed by the Vessel Wall [A1]:
= t * LR
= 147.000 * 644.931
= 94804.914 mm
Area Contributed by the Nozzle Outside the Vessel Wall [A2]:
= tn * LH
= 316.000 * 247.000
= 78051.992 mm
Area Contributed by the Outside Fillet Weld [A41]:
= 0.5 * Leg41^(2)
= 0.5 * 10.000^(2)
= 50.000 mm
The total area contributed by A1 through A43 [AT]:
= A1 + frn( A2 + A3 ) + A41 + A42 + A43
= 94804.914+1.000(78051.992+0.000)+50.000+0.000+0.000
= 172906.906 mm
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 316.000/ln[ 1 + 316.000/389.000 ]

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 94 of 105
1:41pmMar 14,2015

= 531.433 mm

Shell Radius for Force Calculation [Rxs]:

= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2829.500 ]
= 2902.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= 1.5 * S * E
= 1.5 * 199.300 * 1.000
= 299.0 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 19.830 * 531.433 * 247.000
= 2602743.8 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 19.830 * 2902.382 * ( 644.931 + 316.000 )/2
= 27650484.0 N
Discontinuity Force from Internal Pressure [fY]:
= ( P * Rxs * Rnc )/2
= ( 19.830 * 2902.382 * 389.000 )/2
= 11193346.0 N
Area Resisting Internal Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 27650484 + 11193346 + 2602743 )/19.830
= 2090272.1 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 298.950/( 2 * 2090272/172906.906 - 2902.382/(2*147.000 ) )
= 20.9 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * S * [t/Rxs]
= 2 * 199.300 * [147.000/2902.382 ]
= 20.2 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 20.897 , 20.188 )
= 20.188 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 2602743 + 27650484 + 11193346 )/172906.906
= 239.725 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 19.830 * 2902.382/( 2 * 147.000 )
= 195.8 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 95 of 105
1:41pmMar 14,2015

= max( 2 * 239.725 - 195.763 , 195.763 )

= 283.7 MPa

Summary of Nozzle Pressure/Stress Results:

Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable Working Pressure

Sallow
PL
Pmax

298.95
283.69
20.19

MPa
MPa
MPa

Strength of Nozzle Attachment Welds per 4.5.14

Discontinuity Force Factor [ky]:
= ( Rnc + tn ) / Rnc
= ( 389.000 + 316.000 )/389.000
= 1.812 For set-in Nozzles
Weld Length of Nozzle to Shell Weld [Ltau]:
= pi/2 * ( Rn + tn )
= pi/2 * ( 389.000 + 316.000 )
= 1107.411 mm
Weld Throat Dimensions, (0.7071*Leg Dimensions) [L41T, L42T, L43T]:
= 7.071,
0.000,
0.000, mm
Weld Load Value [fwelds]:
= min( fy * ky, 1.5 * Sn( A2 + A3 ), pi/4*P*Rn^2*ky^2 )
= min(11193346*1.81,1.5*199.3(78051.992+0.000),pi/4*19.8*389.00^2*1.81^
= 7740230.500 N
Weld Stress Value [tau]:
= fwelds/(Ltau(0.49*L41T + 0.6*tw1 + 0.49*L43T ) )
= 7740230/(1107.411 (0.49*7.071 + 0.6*147.000 + 0.49*0.000 ) )
= 76.257 < or = to 199.300 Weld Size is OK
Nozzle Calculations per Section 4.5: External Pressure Case:
Nozzle Radius for Force Calculation [Rxn]:
= tn / ln[1 + tn/Rn ]
= 316.000/ln[ 1 + 316.000/389.000 ]
= 531.433 mm
Shell Radius for Force Calculation [Rxs]:
= teff / ln[ 1 + teff/Reff ]
= 147.000/ln[ 1 + 147.000/2829.500 ]
= 2902.382 mm
Allowable Local Primary Membrane Stress [Sallow]:
= Shell Fha Value
= 146.392
= 146.4 MPa
Determine Force acting on the Nozzle [fN]:
= P * Rxn * LH
= 0.102 * 531.433 * 247.000
= 13387.8 N
Determine Force acting on the Shell [fS]:
= P * Rxs * ( LR + tn )/2
= 0.102 * 2902.382 * ( 644.931 + 316.000 )/2
= 142226.4 N

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 96 of 105
1:41pmMar 14,2015

Discontinuity Force from External Pressure [fY]:

= ( P * Rxs * Rnc )/2
= ( 0.102 * 2902.382 * 389.000 )/2
= 57575.5 N
Area Resisting External Pressure [Ap]:
= ( fS + fY + fN )/P
= ( 142226.4 + 57575.5 + 13387.8 )/0.102
= 2090272.1 mm
Maximum Allowable Working Pressure Candidate [Pmax1]:
= Sallow /( 2 * Ap/AT - Rxs/(2 * teff ) )
= 146.392/( 2 * 2090272/172906.906 - 2902.382/(2*147.000 ) )
= 10.2 MPa
Maximum Allowable Working Pressure Candidate [Pmax2]:
= 2 * Fha * [t/Rxs]
= 2 * 146.392 * [147.000/2902.382 ]
= 14.8 MPa
Maximum Allowable Working Pressure [Pmax]:
= min( Pmax1, Pmax2 )
= min( 10.233 , 14.829 )
= 10.233 MPa
Average Primary Membrane Stress [SigmaAvg]:
= ( fN + fS + fY ) / AT
= ( 13387.789 + 142226.391 + 57575.457 )/172906.906
= 1.233 MPa
General Primary Membrane Stress [SigmaCirc]:
= P * Rxs / ( 2 * teff )
= 0.102 * 2902.382/( 2 * 147.000 )
= 1.0 MPa
Maximum Local Primary Membrane Stress [PL]:
= max( 2 * SigmaAvg - SigmaCirc, SigmaCirc )
= max( 2 * 1.233 - 1.007 , 1.007 )
= 1.5 MPa
Summary of Nozzle Pressure/Stress Results:
Allowed Local Primary Membrane Stress
Local Primary Membrane Stress
Maximum Allowable External Pressure

Sallow
PL
Pmax

146.39
1.46
10.23

MPa
MPa
MPa

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle MDMT per 3.7, (Nozzle to Shell/Head Weld), Curve: B

---------------------------------------------------------------------This element is Post Weld Heat Treated PWHT
Computed Minimum Design Metal Temperature :
-27 C
User entered Minimum Design
Temperature :
16 C
The curve for this material is curve
From Figure 3.8M- with PWHT, the MDMT is
Temperature reduction per Graph 3.13
The computed stress ratio is

: B
:
-19 C
:
9 C
: 0.798

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 97 of 105
1:41pmMar 14,2015

The computed stress ratio [sr]:

= ( tr * E* ) / ( tnom - ci - cext )
= ( 117.296 * 1.00 )/( 147.000 - 0.000 - 0.000 )
= 0.798
Governing MDMT of all the sub-joints of this Junction

-27 C

The Drop for this Nozzle is : 89.2362 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 336.2361 mm
Input Echo, WRC107/537 Item

Description: Noz MH

Diameter Basis for Vessel

Cylindrical or Spherical Vessel
Internal Corrosion Allowance
Vessel Diameter
Vessel Thickness
Design
Vessel
Vessel
Vessel

Vbasis
Cylsph
Cas
Dv
Tv

Temperature
Material
Cold S.I. Allowable
Hot S.I. Allowable

454.00
SA-336 F22V
Smc
244.10
Smh
199.30

Attachment Type
WRC107 Attachment Classification

Type
Holsol

Diameter Basis for Nozzle

Corrosion Allowance for Nozzle
Nozzle Diameter
Nozzle Thickness
Nozzle Material
Nozzle Cold S.I. Allowable
Nozzle Hot S.I. Allowable

Nbasis
Can
Dn
Tn

External Forces and Moments in WRC 107/537 Convention:

Radial Load
(SUS)
Longitudinal Shear
(SUS)
(Vl)
Circumferential Shear
(SUS)
(Vc)
Circumferential Moment (SUS)
(Mc)
Longitudinal Moment
(SUS)
(Ml)
Torsional Moment
(SUS)

19.830
No

P
-139534.2
V1
139534.2
V2
139534.2
M1 526758464.0
M2 526758464.0
Mt 526758464.0

Version

Include Pressure Stress Indices per Div. 2

Compute Pressure Stress per WRC-368

C
MPa
MPa

Round
Hollow

ID
0.0000
778.000
316.000
SA-336 F22V
SNmc
244.10
SNmh
199.30

Design Internal Pressure

Include Pressure Thrust

Use Interactive Control

WRC107 Version

ID
Spherical
0.0000 mm
5659.000 mm
147.000 mm

No
March

mm
mm
mm
MPa
MPa
MPa

N
N
N
N-mm
N-mm
N-mm

1979
No
No

WRC 107 Stress Calculation for SUStained loads:

Radial Load
Circumferential Shear
Longitudinal Shear
Circumferential Moment
Longitudinal Moment
Torsional Moment

(VC)
(VL)
(MC)
(ML)

P
V2
V1
M1
M2
MT

-139534.2
139534.2
139534.2
526758464.0
526758464.0
526758464.0

N
N
N
N-mm
N-mm
N-mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Dimensionless Param: U =

Nozl:

1.08 TAU =

Page 98 of 105
1:41pmMar 14,2015

5.00 (

1.73) RHO =

0.47

Dimensionless Loads for Spherical Shells at Attachment Junction:

-----------------------------------------------------------Curves read for 1979

Figure
Value
Location
-----------------------------------------------------------N(x) * T / P
SP 1
0.03753
(A,B,C,D)
M(x)
/ P
SP 1
0.03905
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC
SM 1
0.04329
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / MC
SM 1
0.06827
(A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML
SM 1
0.04329
(A,B,C,D)
M(x)
* SQRT(Rm * T ) / ML
SM 1
0.06827
(A,B,C,D)
N(y) * T / P
M(y)
/ P
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *
N(y) * T * SQRT(Rm *
M(y)
* SQRT(Rm *

T
T
T
T

)
)
)
)

/
/
/
/

MC
MC
ML
ML

SP
SP
SM
SM
SM
SM

1
1
1
1
1
1

Stress Concentration Factors Kn = 1.00,

0.06025
0.01127
0.05953
0.02175
0.05953
0.02175

(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)
(A,B,C,D)

Kb = 1.00

Stresses in the Vessel at the Attachment Junction

-----------------------------------------------------------------------|
Stress Values at
Type of
|
(MPa
)
---------------|-------------------------------------------------------Stress
Load|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Memb. P |
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Rad. Bend. P |
1.5
-1.5
1.5
-1.5
1.5
-1.5
1.5
-1.5
Rad. Memb. MC |
0.0
0.0
0.0
0.0
-1.6
-1.6
1.6
1.6
Rad. Memb. MC |
0.0
0.0
0.0
0.0 -15.3
15.3
15.3 -15.3
Rad. Memb. ML |
-1.6
-1.6
1.6
1.6
0.0
0.0
0.0
0.0
Rad. Bend. ML | -15.3
15.3
15.3 -15.3
0.0
0.0
0.0
0.0
|
Tot. Rad. Str.| -15.1
12.4
18.7 -14.9 -15.1
12.4
18.7 -14.9
-----------------------------------------------------------------------Tang. Memb. P |
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
Tang. Bend. P |
0.4
-0.4
0.4
-0.4
0.4
-0.4
0.4
-0.4
Tang. Memb. MC |
0.0
0.0
0.0
0.0
-2.2
-2.2
2.2
2.2
Tang. Bend. MC |
0.0
0.0
0.0
0.0
-4.9
4.9
4.9
-4.9
Tang. Memb. ML |
-2.2
-2.2
2.2
2.2
0.0
0.0
0.0
0.0
Tang. Bend. ML |
-4.9
4.9
4.9
-4.9
0.0
0.0
0.0
0.0
|
Tot. Tang. Str.|
-6.3
2.6
7.9
-2.7
-6.3
2.6
7.9
-2.7
-----------------------------------------------------------------------Shear VC |
0.4
0.4
-0.4
-0.4
0.0
0.0
0.0
0.0
Shear VL |
0.0
0.0
0.0
0.0
-0.4
-0.4
0.4
0.4
Shear MT |
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
|
Tot. Shear|
1.6
1.6
0.7
0.7
0.7
0.7
1.6
1.6
-----------------------------------------------------------------------Str. Int. |
15.4
12.6
18.7
15.0
15.2
12.4
18.9
15.1
-----------------------------------------------------------------------WRC 107/537 Stress Summations:

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Calcs. : Noz MH

Nozl:

Page 99 of 105
1:41pmMar 14,2015

Vessel Stress Summation at Attachment Junction

-----------------------------------------------------------------------Type of
|
Stress Values at
Stress Int. |
(MPa
)
---------------|-------------------------------------------------------Location
|
Au
Al
Bu
Bl
Cu
Cl
Du
Dl
---------------|-------------------------------------------------------Rad. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Rad. Pl (SUS) |
-1.4
-1.4
1.9
1.9
-1.4
-1.4
1.9
1.9
Rad. Q (SUS) | -13.8
13.8
16.8 -16.8 -13.8
13.8
16.8 -16.8
-----------------------------------------------------------------------Long. Pm (SUS) | 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
Long. Pl (SUS) |
-1.8
-1.8
2.6
2.6
-1.8
-1.8
2.6
2.6
Long. Q (SUS) |
-4.4
4.4
5.3
-5.3
-4.4
4.4
5.3
-5.3
-----------------------------------------------------------------------Shear Pm (SUS) |
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Shear Pl (SUS) |
0.4
0.4
-0.4
-0.4
-0.4
-0.4
0.4
0.4
Shear Q (SUS) |
1.1
1.1
1.1
1.1
1.1
1.1
1.1
1.1
-----------------------------------------------------------------------Pm (SUS)
| 195.8 195.8 195.8 195.8 195.8 195.8 195.8 195.8
-----------------------------------------------------------------------Pm+Pl (SUS)
| 194.6 194.6 198.6 198.6 194.6 194.6 198.6 198.6
-----------------------------------------------------------------------Pm+Pl+Q (Total)| 189.8 208.4 214.5 193.1 189.6 208.2 214.6 193.3
----------------------------------------------------------------------------------------------------------------------------------------------Type of
|
Max. S.I.
S.I. Allowable
|
Result
Stress Int. |
MPa
|
---------------|-------------------------------------------------------Pm (SUS)
|
195.76
199.30
|
Passed
Pm+Pl (SUS)
|
198.57
298.95
|
Passed
Pm+Pl+Q (TOTAL)|
214.64
665.10
|
Passed
------------------------------------------------------------------------

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Schedule :

Step:

Page 100 of 105

1:41pmMar 14,2015

Nozzle Schedule:

Nominal Flange
Noz.
Wall
Re-Pad
Cut
Size Sch/Type
O/Dia
Thk
ODia Thick Length
mm
Cls
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------Noz N6 (6")
164
None 235.000 35.500
799
Noz N3 (8")
212
None 249.000 18.500
853
Noz(10")
266
None 375.000 54.500
802
Noz N1
389
None 457.000 34.000
663
Noz N2 (20")
469
None 520.000 25.500
869
Noz MH
778
None 1410.00 316.00
336
Description

General Notes for the above table:

The Cut Length is the Outside Projection + Inside Projection + Drop +
In Plane Shell Thickness. This value does not include weld gaps,
nor does it account for shrinkage.
In the case of Oblique Nozzles, the Outside Diameter must
be increased. The Re-Pad WIDTH around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller
and thinner section.
Nozzle Material and Weld Fillet Leg Size Details:

Shl Grve Noz Shl/Pad Pad OD Pad Grve Inside

Weld
Weld
Weld
Weld
Weld
mm
mm
mm
mm
mm
-----------------------------------------------------------------------------Noz N6
SA-336 F22V
147.000
10.000
Noz N3
SA-336 F22V
147.000
10.000
Noz(10"
SA-336 F22V
147.000
10.000
Noz N1
SA-336 F22V
147.000
10.000
Noz N2
SA-336 F22V
147.000
10.000
Noz MH
SA-336 F22V
147.000
10.000
Nozzle

Material

Note: The Outside projections below do not include the flange thickness.
Nozzle Miscellaneous Data:
Elevation/Distance
Layout
Projection
Installed In
From Datum
Angle
Outside
Inside
Component
mm
deg.
mm
mm
---------------------------------------------------------------------------Noz N6 (6")
8199.976
180.00
500.00
0.00
Shell-3
Noz N3 (8")
0.00
700.00
0.00
Bottom Head
Noz(10")
8399.975
0.00
500.00
0.00
Shell-3
Noz N1
0.00
500.00
0.00
Bottom Head
Noz N2 (20")
90.00
700.00
0.00
Bottom Head
Noz MH
0.00
100.00
0.00
Top Head
Nozzle

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Nozzle Summary :

Step:

Page 101 of 105

1:41pmMar 14,2015

Nozzle Calculation Summary:

Description
MAWP
Ext
MAPNC Table 4.5.2 Weld
--------------------------------------------------------------------------Noz N1
20.1814
OK
...
OK
OK
Passed
Noz N3 (8")
20.1814
OK
...
OK
OK
Passed
Noz N2 (20")
20.1814
OK
...
OK
OK
Passed
Noz(10")
19.8341
OK
...
OK
OK
Passed
Noz N6 (6")
19.8341
OK
...
OK
OK
Passed
Noz MH
20.1883
OK
...
OK
OK
Passed
--------------------------------------------------------------------------Min. - Nozzles
19.8341 Noz N6 (6"
Min. Shell&Flgs
19.8341 60
70
24.600
Computed Vessel M.A.W.P.

19.834

MPa

Note: MAWPs (Internal Case) shown above are at the High Point.
Check the Spatial Relationship between the Nozzles

From Node
30
30
30
60
60
80

Nozzle Description
Noz N1
Noz N3 (8")
Noz N2 (20")
Noz(10")
Noz N6 (6")
Noz MH

Y Coordinate,
0.000
0.000
0.000
8400.001
8200.001
0.000

Layout Angle,
0.000
0.000
90.000
0.000
180.000
0.000

The nozzle spacing is computed by the following:

= Sqrt( ll + lc ) where
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
If any interferences/violations are found, they will be noted below.

No interference violations have been detected !

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

Inside Radius
194.500
106.000
234.500
133.000
82.000
389.000

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
MDMT Summary :

Step:

Page 102 of 105

1:41pmMar 14,2015

Minimum Design Metal Temperature Results Summary :

Curve

Basic Reduced
PWHT Thickness
Gov
E*
MDMT
MDMT
ratio
Thk
Notes
C
C
mm
---------------------------------------------------------------------------Bottom Head
[9]
B
-19
-27
Yes
0.798 147.000
1.000
Top Head
[9]
B
-19
-27
Yes
0.798 147.000
1.000
Noz N1
[1]
B
-104
-104
Yes
0.151 109.000
1.000
Noz N3 (8")
[1]
B
-104
-104
Yes
0.109 82.000
1.000
Noz N2 (20") [1]
B
-104
-104
Yes
0.167 119.000
1.000
Noz(10")
[1]
B
-104
-104
Yes
0.083 135.000
1.000
Noz N6 (6")
[1]
B
-104
-104
Yes
0.043 162.000
1.000
Noz MH
[1]
B
-19
-27
Yes
0.798 147.000
1.000
---------------------------------------------------------------------------Required Minimum Design Metal Temperature
16 C
Warmest Computed Minimum Design Metal Temperature
-27 C
Description

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.1.
[ 5] - ANSI Flange MDMT Calcs; Thickness ratio per equation 3.3.
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
[12] - Calculated Flat Head MDMT per 3.11.2.3
[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Vessel Design Summary :

Step:

Page 103 of 105

1:41pmMar 14,2015

ASME Code, Section VIII, Division 2, 2013

Diameter Spec : 5513.000 x 5515.000 x 5513.000 mm ID

Vessel Design Length, Tangent to Tangent
14606.00

Distance of Bottom Tangent above Grade

Distance of Base above Grade
Specified Datum Line Distance

7700.00
0.00
7700.03

mm
mm
mm

Skirt Material
Shell Material

SA-336 F22V
SA-336 F22V

Internal Design Temperature

Internal Design Pressure

454
19.830

C
MPa

External Design Temperature

External Design Pressure

454
0.102

C
MPa

19.834
14.453
30.366

MPa
MPa
MPa

Maximum Allowable Working Pressure

External Max. Allowable Working Pressure
Hydrostatic Test Pressure
Required Minimum Design Metal Temperature
Warmest Computed Minimum Design Metal Temperature

16
-27

Wind Design Code

Earthquake Design Code

C
C
IS-875
IS-1893 SCM

Element Pressures and MAWP: MPa

Element Desc

| Design Pres. | External | M.A.W.P | Corrosion

| + Stat. head | Pressure |
| Allowance
--------------------------------------------------------------------Bottom Head
19.830
0.102
20.181
0.0000
Shell-1
19.830
0.102
19.871
0.0000
Shell-2
19.830
0.102
19.871
0.0000
Shell-3
19.830
0.102
19.834
0.0000
Shell-4
19.830
0.102
19.871
0.0000
Top Head
19.830
0.102
20.188
0.0000
Element
"To" Elev Length
Element Thk
R e q d T h k
Joint Eff
Type
mm
mm
mm
Int.
Ext. Long Circ
----------------------------------------------------------------------Skirt
-1000.0
6700.0
28.0
No Calc No Calc 1.00 1.00
Skirt
0.0
1000.0
26.0
No Calc No Calc 1.00 1.00
Sphere
0.0
0.0
162.0
144.4
8.8
1.00 1.00
Cylinder
3950.0
3950.0
289.0
288.4
28.8
1.00 1.00
Cylinder
7900.0
3950.0
289.0
288.4
28.8
1.00 1.00
Cylinder 11250.0
3350.0
289.0
288.9
28.8
1.00 1.00
Cylinder 14606.0
3356.0
289.0
288.4
28.8
1.00 1.00
Sphere
14606.0
0.0
162.0
144.3
8.8
1.00 1.00

Element thicknesses are shown as Nominal if specified, otherwise are Minimum

Wind/Earthquake Shear, Bending

Wind | Earthquake |
Bending |
Bending |

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Vessel Design Summary :

Step:

Page 104 of 105

1:41pmMar 14,2015

|
|
mm
|
N
|
N
|
N-mm
|
N-mm
|
--------------------------------------------------------------------------10| 20|
3350.00 |
43521.7 |
145486. | 559.5E+06 | 2.288E+09 |
20| 30|
7200.00 |
32691.5 |
142309. | 304.1E+06 | 1.323E+09 |
30| 40|
7699.98 |
31075.1 |
141932. | 272.2E+06 | 1.181E+09 |
40| 50|
9675.00 |
31075.0 |
135057. | 272.2E+06 | 1.181E+09 |
50| 60|
13625.0 |
24371.2 |
105242. | 162.7E+06 | 706.2E+06 |
60| 70|
17275.0 |
17315.2 |
75425.7 | 80.32E+06 | 349.2E+06 |
70| 80|
20628.0 |
11094.7 |
47980.1 | 32.71E+06 | 142.4E+06 |
80| 90|
22306.0 |
4686.65 |
20583.5 | 6.221E+06 | 27.32E+06 |
Abs Max of the all of the Stress Ratio's : 0.9812
Basering Data : Continuous Top Ring W/Gussets

Thickness of Basering
Inside Diameter of Basering
Outside Diameter of Basering
Nominal Diameter of Bolts
Diameter of Bolt Circle
Number of Bolts
Thickness of Gusset Plates
Average Width of Gusset Plates
Height of Gussets
Distance between Gussets
Thickness of Top Plate or Ring
Circumferential Width of the Top Plate
Radial Width of the Top Plate

57.0000
5755.7998
6467.0000
56.0000
6278.0000
34

mm
mm
mm
mm
mm

20.0000
190.0000
300.0000
80.0000
38.0000
164.0000
190.0000

mm
mm
mm
mm
mm
mm
mm

Total Wind Shear on Support

Total Earthquake Shear on Support
Wind Moment on Support
Earthquake Moment on Support

43522.
145486.
559547520.
2287633152.

Note: Wind and Earthquake moments include the effects of user defined
forces and moments if any exist in the job and were specified
to act (compute loads and stresses) during these cases. Also
included are moment effects due to eccentric weights if any are
present in the input.
Weights:
Fabricated
Shop Test
Shipping
Erected
Empty
Operating
Field Test

Bare W/O Removable Internals

Fabricated + Water ( Full )
Fab. + Rem. Intls.+ Shipping App.
Fab. + Rem. Intls.+ Insul. (etc)
Fab. + Intls. + Details + Wghts.
Empty + Operating Liquid (No CA)
Empty Weight + Water (Full)

768887.2
1212349.6
783638.2
1343638.1
1343638.1
1483638.1
1227100.6

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

kgm
kgm
kgm
kgm
kgm
kgm
kgm

N
N
N-mm
N-mm

PV Elite 2014 SP1 Licensee: L&T HED

FileName : heck
Problems/Failures Summary :

Step:

Page 105 of 105

1:41pmMar 14,2015

Listed below are the known problem areas for the current design. If
one or more of the design flags are turned on, please re-run the analysis.
Some of these issues may be resolved when using updated input values.
** Error: Maximum Temperature Exceeded when computing compressive allowables !
Please review all reports carefully!

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

ACI 350.3-06 Appendix B Seismic Loads For Liquid-Containing Rectangular
100% (1)
ACI 350.3-06 Appendix B Seismic Loads For Liquid-Containing Rectangular
19 pages
What Is An ASME Appendix - 2 Flange Design PDF
100% (1)
What Is An ASME Appendix - 2 Flange Design PDF
1 page
ASME VIII Vessel Stress Analysis
No ratings yet
ASME VIII Vessel Stress Analysis
1 page
Lateral Design For Wood Buildings: Design Principles and Loads
No ratings yet
Lateral Design For Wood Buildings: Design Principles and Loads
92 pages
ASME Pressure Vessel Design Report
100% (1)
ASME Pressure Vessel Design Report
33 pages
Principles of AVO Crossplotting PDF
No ratings yet
Principles of AVO Crossplotting PDF
6 pages
Site Criteria and Loads On Structure: ASCE 7-98 / IBC 2000
100% (1)
Site Criteria and Loads On Structure: ASCE 7-98 / IBC 2000
13 pages
Hemispherical Head Design Tool
No ratings yet
Hemispherical Head Design Tool
1 page
Asme Viii-1 Ug-22 Loading Checklist
No ratings yet
Asme Viii-1 Ug-22 Loading Checklist
1 page
Folds & Faults
100% (6)
Folds & Faults
118 pages
1V-2V-1315-1325 - Without Tolerance - Out PDF
No ratings yet
1V-2V-1315-1325 - Without Tolerance - Out PDF
167 pages
29 03 Air Receiver Tank
100% (2)
29 03 Air Receiver Tank
118 pages
ASME Class 1 Piping Design Guide
No ratings yet
ASME Class 1 Piping Design Guide
1 page
Tutorial PV Elite 2005
100% (2)
Tutorial PV Elite 2005
23 pages
EN13445 TWR Out
100% (1)
EN13445 TWR Out
124 pages
Engineering Heads & Tank Ends
No ratings yet
Engineering Heads & Tank Ends
1 page
A03.010.510 - MEMORIAL DE CALCULO P-4.000 - Out
100% (1)
A03.010.510 - MEMORIAL DE CALCULO P-4.000 - Out
18 pages
Design of Brick Wall For Ware House:-: 1 Data
100% (1)
Design of Brick Wall For Ware House:-: 1 Data
3 pages
ACI 341-C Retrofit Presentation - Part 1
100% (2)
ACI 341-C Retrofit Presentation - Part 1
65 pages
1,5m3 Design Calculation
No ratings yet
1,5m3 Design Calculation
84 pages
Project Data Page:: PV Elite
No ratings yet
Project Data Page:: PV Elite
109 pages
Tanques Reforzados
No ratings yet
Tanques Reforzados
11 pages
Flange Mawp Reduction PV Elite PDF
No ratings yet
Flange Mawp Reduction PV Elite PDF
8 pages
Sample4 PVElite
100% (1)
Sample4 PVElite
66 pages
Review On Analysis of Floating Column With Lateral Load Resisting System by Using STAAD Pro
No ratings yet
Review On Analysis of Floating Column With Lateral Load Resisting System by Using STAAD Pro
4 pages
Nozzle & Sadle Procedure
100% (1)
Nozzle & Sadle Procedure
25 pages
Bolt Torquing Value (FT-LBS) For Spiral Wound Gasket Bolt Torquing Value (FT-LBS) For Spiral Wound Gasket
No ratings yet
Bolt Torquing Value (FT-LBS) For Spiral Wound Gasket Bolt Torquing Value (FT-LBS) For Spiral Wound Gasket
2 pages
Sample TEMA FIXED TUBE Type Heat Exchanger Report
No ratings yet
Sample TEMA FIXED TUBE Type Heat Exchanger Report
67 pages
Vapor Out N: FIG. 7-10 Example Minimum Clearance - Mesh Type Mist Eliminators
No ratings yet
Vapor Out N: FIG. 7-10 Example Minimum Clearance - Mesh Type Mist Eliminators
1 page
PV Elite App 1-7
No ratings yet
PV Elite App 1-7
2 pages
Design of Welded Pressure Equipment
No ratings yet
Design of Welded Pressure Equipment
67 pages
Collin Tower
No ratings yet
Collin Tower
187 pages
Balaji S - Static Equipment Design - 7 Years - Resume - NEW
100% (2)
Balaji S - Static Equipment Design - 7 Years - Resume - NEW
5 pages
Sample Heat Exchanger U-TUBE Report
No ratings yet
Sample Heat Exchanger U-TUBE Report
66 pages
FEA - PresVesls - SCRBD
No ratings yet
FEA - PresVesls - SCRBD
18 pages
CODE DIV - 2 Review of The ASME Code Section VIII Division 2 - 2007 PDF
100% (1)
CODE DIV - 2 Review of The ASME Code Section VIII Division 2 - 2007 PDF
12 pages
Sample Fixed Tubesheet Heat Exchanger Report
No ratings yet
Sample Fixed Tubesheet Heat Exchanger Report
73 pages
PV Elite Broc
No ratings yet
PV Elite Broc
6 pages
Your Company Name: COMPRESS Pressure Vessel Design Calculations
No ratings yet
Your Company Name: COMPRESS Pressure Vessel Design Calculations
4 pages
PV Elite Validation Comparision Sheet v-124
No ratings yet
PV Elite Validation Comparision Sheet v-124
1 page
ASME VIII Div.1:2013 Pressure Vessel Design
No ratings yet
ASME VIII Div.1:2013 Pressure Vessel Design
10 pages
338033-4604-45EW-0002-05 (Stainless Steel Heat Exchangers - Scope of Work Specification) PDF
No ratings yet
338033-4604-45EW-0002-05 (Stainless Steel Heat Exchangers - Scope of Work Specification) PDF
7 pages
NozzleQualification WRC537 PDF
No ratings yet
NozzleQualification WRC537 PDF
13 pages
Apar Out
No ratings yet
Apar Out
55 pages
Pressure Vessel Calculation Report
No ratings yet
Pressure Vessel Calculation Report
82 pages
Engineer - Designer - Draft Man Qualifications - Exhibit XXXXX
No ratings yet
Engineer - Designer - Draft Man Qualifications - Exhibit XXXXX
6 pages
PV Elite Result
No ratings yet
PV Elite Result
18 pages
Answers in DRRR Module 1
100% (1)
Answers in DRRR Module 1
5 pages
Pressure Vessel Danis Moss
No ratings yet
Pressure Vessel Danis Moss
29 pages
UBC Steel
No ratings yet
UBC Steel
63 pages
2 PVElite Notes
No ratings yet
2 PVElite Notes
19 pages
Prueba de Soporte - Out
No ratings yet
Prueba de Soporte - Out
83 pages
Microseismic: Mia Uswatun Hasanah
No ratings yet
Microseismic: Mia Uswatun Hasanah
56 pages
Geology of North Sumatra Basin
No ratings yet
Geology of North Sumatra Basin
53 pages
Nozzle Design
100% (1)
Nozzle Design
391 pages
Pressure Vessel
100% (1)
Pressure Vessel
507 pages
Set On Nozzle
No ratings yet
Set On Nozzle
1 page
Pressure Vessel Manual-M.asgaRZADEGAN
No ratings yet
Pressure Vessel Manual-M.asgaRZADEGAN
79 pages
TANK-51 Out
No ratings yet
TANK-51 Out
58 pages
16 Preiss Study en 13445 Asme Viii
100% (1)
16 Preiss Study en 13445 Asme Viii
26 pages
Pressure Vessel Design Calculations
87% (23)
Pressure Vessel Design Calculations
127 pages
Barnes (1992)
No ratings yet
Barnes (1992)
5 pages
Infill of HCB
No ratings yet
Infill of HCB
17 pages
Cryogenic Tank Catalog Low
No ratings yet
Cryogenic Tank Catalog Low
12 pages
Plate Tectonics for Students
No ratings yet
Plate Tectonics for Students
20 pages
Pipe Size Calc
No ratings yet
Pipe Size Calc
8 pages
Short Story
100% (1)
Short Story
2 pages
Nepal Earthquake
No ratings yet
Nepal Earthquake
3 pages
Design Assistant BNBC 2020 v3.11
No ratings yet
Design Assistant BNBC 2020 v3.11
252 pages
Annotated Bibliography
No ratings yet
Annotated Bibliography
5 pages
CDS 0159 PV T 1ST0101 R00 - Out
No ratings yet
CDS 0159 PV T 1ST0101 R00 - Out
158 pages
Project Data Page:: PV Elite 2019
No ratings yet
Project Data Page:: PV Elite 2019
128 pages
SSD 01 R0 09.10.2024
No ratings yet
SSD 01 R0 09.10.2024
118 pages
Intensitas Dan Magnitude Gempa
No ratings yet
Intensitas Dan Magnitude Gempa
34 pages
Nevado del Ruiz Volcano Alert
No ratings yet
Nevado del Ruiz Volcano Alert
2 pages
Mythras - Thennla Adv - Khakun Shrugs
No ratings yet
Mythras - Thennla Adv - Khakun Shrugs
19 pages
Project Data Page:: PV Elite 2019
No ratings yet
Project Data Page:: PV Elite 2019
130 pages
Geography 20 Daily Class Notes UPSC Sankalp Hinglish64574f6edc77f6001806d634
No ratings yet
Geography 20 Daily Class Notes UPSC Sankalp Hinglish64574f6edc77f6001806d634
16 pages
Project Data Page:: PV Elite 2019
No ratings yet
Project Data Page:: PV Elite 2019
134 pages
Science10 1st QTR Activities
No ratings yet
Science10 1st QTR Activities
3 pages
Desertation PPT
No ratings yet
Desertation PPT
14 pages
4 Bag Filter Housings
No ratings yet
4 Bag Filter Housings
57 pages
Nozzle Calc - N1, N5, N9 - Limiting
No ratings yet
Nozzle Calc - N1, N5, N9 - Limiting
234 pages
Displacement-Based Seismic Design of Limited Ducti
No ratings yet
Displacement-Based Seismic Design of Limited Ducti
11 pages
Geology of the Himalayas
No ratings yet
Geology of the Himalayas
11 pages
Technical Investigation 2.2ML Large Seismic Event & FOGs
No ratings yet
Technical Investigation 2.2ML Large Seismic Event & FOGs
23 pages
Gamf Leg Support Calc
No ratings yet
Gamf Leg Support Calc
115 pages
Vertical Vessel Dn2000 Out
No ratings yet
Vertical Vessel Dn2000 Out
53 pages
Test Flange Calculation - Out
No ratings yet
Test Flange Calculation - Out
18 pages

Vessel Calculation

Uploaded by

Vessel Calculation

Uploaded by

Table of Contents

Analysis Performed by : L&T HED

PV Elite 2014 SP1,

Note: PV Elite performs all calculations internally in Imperial Units

PV Elite 2014 SP1 Licensee: L&T HED

Class From To : Basic Element Checks.

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite Vessel Analysis Program: Input Data

Design Internal Pressure (for Hydrotest)

Wind Design Code

PV Elite 2014 SP1 Licensee: L&T HED

Importance Factor for IS-1893

Complete Listing of Vessel Elements and Details:

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Design Temperature Internal Pressure

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

Element From Node

Element From Node

-------------------------------------------------------------------Element From Node

Element From Node

Element From Node

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2014

PV Elite 2014 SP1 Licensee: L&T HED

PV Elite 2014 SP1 Licensee: L&T HED

Element Thickness, Pressure, Diameter and Allowable Stress :

MAWP: 19.834 MPa, limited by: Shell-3.

Computed Minimum Required Thickness [t]:

PV Elite 2014 SP1 Licensee: L&T HED

Computed Stress Intensity at Design Pressure [S]:

The computed stress ratio [sr]:

Computed Minimum Required Thickness [t]:

The computed stress ratio [sr]:

PV Elite 2014 SP1 Licensee: L&T HED

Computed Minimum Required Thickness [t]:

The computed stress ratio [sr]:

Computed Minimum Required Thickness [t]:

PV Elite 2014 SP1 Licensee: L&T HED

= 199.000 * 1.000 * Ln( ( 2*289.000 + 5515.000 )/5515.000 ) - 0.000

Computed Maximum Allowable Pressure New & Cold [MAPnc]:

The computed stress ratio [sr]:

Computed Minimum Required Thickness [t]:

PV Elite 2014 SP1 Licensee: L&T HED

The curve for this material is curve

The computed stress ratio [sr]:

Computed Minimum Required Thickness [t]:

The computed stress ratio [sr]:

User Defined Hydrostatic Test Pressure at High Point

PV Elite 2014 SP1 Licensee: L&T HED

Test Pressure at high point in vessel per Equation 8.2

Stress ratios for Nozzle and Pad Materials:

Stress ratios for Vessel Elements:

Elements Suitable for Internal Pressure.