PROCEDURE QUALIFICATION RECORD (PQR)
PQR NO:PQR/SMAW-01
Prepared by: LAMA IDICO
Reviewed by: LAMA IDICO
Approved by:
Name: HO CHI LINH
Name: NGUYEN QUANG DONG
Name:
Signature:
Signature:
Signature:
Date:
Date:
Date:
Sheet 1/4
COMPANY
LAMA IDICO
NAME
WPS/SMAW-01
Welding Procedure
Specification No.
Procedure Qualification Record No.
PQR/SMAW-01
Revision No :
0
Welding Process
(es)
SMAW
Type
(s)
Applicable
Code
Date
Manual
(Automatic, Manual, Machine, or SemiAuto)
ASME SECTION IX-2013
DETAILS
JOINTS (QW-402)
Joints
Design
Backing
(Yes)
Backing Metal
(Type)
HO CHI LINH
By
Single V Groove
X
65
4
(No)
3
2
2 mm
10mm
1
5
4 mm
BASE METALS (QW-403)
Material Spec.
Type and Grade
P- No.
Group
1
No.
Thickness of coupon
Diameter of test coupon:
Other
to P- No.
SA516M
Grade 485
1
10 mm
FILLER METALS (QW404)
Process
Specification No.
(SFA)
AWS No.
(Class)
F - No.
ANo.
Size of Filler
Metals
Filler Metal Product Form
Electrode - Flux
(Class)
Trade Name
Consumable
Insert
SMAW
SFA 5.1
E7016
4
1
2.4 mm , 3.2 mm
Stick 350mm
N/A
HUYNDAI S7016.H
N/A
Group No.
N/A
Oth
er
Sheet 2/4
POSITIONS (QW-405)
Position(s) of
Groove
WeldingProgres
sion:
Position(s) of
Fillet
Oth
er
POSTWELD HEAT TREATMENT (QW407)
3G
U
p
Dow
n
All
N.A
PREHEAT (QW-406)
Temp.
Range
Time
Range
Heating
Rate
Cooling
Rate
N/A
N/A
N/A
N/A
GAS (QW-408)
Preheat temp.
Min.
Interpass temp.
Max.
Preheat
Maintenance
10C
Percent Composition
Gas(es)
250C
N.A
Shieldi
ng
Trainin
g
Backin
g
Flow Rate
N.A
(Mixtur
e)
N.A
N.A
N.A
N.A
N.A
N.A
N.A
N.A
ELECTRICAL CHARACTERISTICS (QW-409)
Current AC
orDC
Amps
(Range)
DC
SEE TABLE BELOW
Tungsten Electrode Size
Mode of Metal Transfer for
GMAW
Electrode Wire Feed Speed
Range
Polarit
y
Volts
(Range)
DCEP
SEE TABLE BELOW
N.A
N.A
N.A
TECHNIQUE
(QW-410)
String or Weave
Bead
Initial and Interpass
String & Weave Bead
Brushing and Grinding
Cleaning
Method of Back
Gouging
Contact Tube to Work
Distance
Multiple or Single Pass (per
side)
Travel Speed
Range
Peeni
ng
Oth
er
Welding
No.
1
2
3
4
N.A
N.A
Multiple
SEE TABLE BELOW
N.A
-
Filler Metal
Current
Process
Class
Dia.
(mm)
Polarity
Amp.
(A)
SMAW
E7016
2.4
DCEP
45-55
SMAW
E7016
2.4
DCEP
55-75
SMAW
E7016
2.4
DCEP
70-80
SMAW
E7016
3.2
DCEP
85-95
SMAW
E7016
3.2
Volts
Travel
Speed
Heat input
(KJ/mm)
Remark
(mm/min)
15-20
19-26
22-30
22-24
After back grinding
10090
20-30
31.25
28
40
38
60
0.3030.495
0.4180.78
0.9241.44
1.0351.262
1.8-2.43
Sheet 3/4
PROCEDURE QULIFICATION RECORD (PQR)
PQR NO: LAMA IDICO/PQR/SAW-01
Tensile test (QW-150) (. Date: ..)
Sepecim
en
(No)
Width
(mm)
Thichnes
s
(mm)
Area
(mm2)
Ultimate
total
location(KN
)
Tensile
strength,
N/
mm2
Type of falure &
location
Base metal
Base metal
GUIDED BEND TEST (QW 170) (GTC13/LAMA/001-7 Date: 13/08/2013)
Type and figure No
1. Face bend
2. Face bend
3. Root bend
4. Root bend
Speci
men
No
Notch
location
Result
Pass
Pass
Pass
Pass
TOUGHNESS TEST (QW 170) N/A
Specimen Test temp
Impact Values
size
Ft. Lbs.
Shear
Mils
Drop
weigth
Break
Comments:
FILLET WELD TEST (QW-180) N/A
Result Satisfactory:
Macro Results:
OTHER TEST
Type of test: VISUAL TEST: Accepted
RADIOGRAPHIC TEST: Accepted
RT report No.: RT-WQT-003 by ALPHA
NDT
Deposit analysis:
N/A
Other:
N/A
Welders Name: PHAN THANH HAI
Test conducted by:
QUATEST 3
Date: 13/08/2013
Stamp No: H1-014
Laboratory test No: GTC13/LAMA/001-7
We certify that the statements in this record are correct and that the test welds were
prepared, welded, and tested in accordance with the requirements of section IX of the ASME
Boiler and Pressure Vessel Code.
Manufacture:
By:
Date :
LAMA IDICO
HO CHI LINH
31/3/2015
Sheet 4/4
