A
PROJECT REPORT
ON
STRETCHABLE POWER ROLLER CONVEYOR
Submitted in partial fulfillment of the requirement for the award of the degree
Of
Bachelor Of Technology
In
Department Of Mechanical Engineering
Submitted bySubmitted to
AbhinawKumar(11EAEME703) Anil Kumar Mahawar
Sharma(11EAEME716)
(Head of Department)
RohitChhari(11EAEME752)
Department of ME
Shiv Kumar Majoka(11EAEME758)
Bhupesh Kumar
AIET,Alwar
ALWAR INSTITUTE OF ENGINEERING & TECHNOLOGY, MIA
ALWAR -301030 (RAJ) ,INDIA
May,2015
1
A
PROJECT REPORT
ON
STRETCHABLE POWER ROLLER CONVEYOR
Submitted in partial fulfillment of the requirement for the award of the degree
Of
Bachelor Of Technology
In
Department Of Mechanical Engineering
Submitted byGuided by
Abhinaw Kumar(11EAEME703)
Mr.HemantBansalBhupesh Kumar
Sharma(11EAEME716)
(Asst.Professor)RohitChhari(11EAEME752)Department of ME
Shiv Kumar Majoka(11EAEME758)
AIET,Alwar
ALWAR INSTITUTE OF ENGINEERING & TECHNOLOGY, MIA
ALWAR -301030 (RAJ) ,INDIA
May,2015
2
CERTIFICATE
This is to certify that the project entitled STRETCHABLE POWER ROLLER
CONVEYOR submitted byAbhinaw Kumar (11EAEME703), Bhupesh Kumar
Sharma(11EAEME716),RohitChhari
(11EAEME752),
Shiv
Kumar
Majoka(11EAEME758), , to Alwar Institute of Engineering & Technology , affiliated to
RTU, Kota for the award of Bachelor of Technology in Mechanical Engineering is a
record of bonafide work carried out by them under my supervision and guidance during
session 2014-2015.
Mr.HemantBansal
PROJECT GUIDE
Department of ME
AIET,Alwar
Mr.Anil Kumar Mahawar
(Head of Department)
Department of ME
AIET,Alwar
CANDIDATES DECLARATION
We hereby declare that the work of project STRETCHABLE POWER ROLLER
CONVEYOR is being presented in the partial fulfillment of the requirement for the award
of the Bachelor of Technology in Mechanical Engineering to Alwar Institute of
Engineering & Technology , Alwar , Affiliated to Rajasthan Technical University , Kota is
an authentic record of our work carried out during VIII semester under the supervision of
our guide Mr. HemantBansal( Lecturer ), Department of Mechanical Engineering ,Alwar
Institute of Engineering & Technology , Alwar .The matter embodied in this report has not
been submitted by us for the award of any other degree or diploma.
Date:-
I.
May,2015
AbhinawKumar(11EAEME703)
..
II.
Bhupesh Kumar Sharma(11EAEME716)
..
III.
RohitChhari(11EAEME752)
..
IV.
Shiv Kumar Majoka(11EAEME758)
..
ACKNOWLEDGEMENT
I wish to express my sincere gratitude to all the member of Department of Mechanical
Engineering for their constant encouragement, supervision, suggestion and advice
throughout my project work.
I acknowledge my gratitude to my family members for their unconditional
support and whole hearted blessing to accomplish this task.
A word of thank is due to my friends who stood by me and always helped me to
take the best foot forward and all the Faculty and Staff members of my college.I
Acknowledge all who helped me at each and every step, where their support was
required.
Lastly ,I thank almighty god whose constant blessing has given me strength and
patience to bring this work into its present form.
Date:-May,2015
Abhinaw Kumar (11EAEME703)
Place:-MIA,Alwar
Bhupesh Kumar Sharma(11EAEME716)
RohitChhari (11EAEME752)
Shiv Kumar Majoka (11EAEME758)
Table of Contents
Subtitle
i-ii
Certificate
iii
Candidate declaration
iv
Acknowledgement
Table of contents
viii
vi-
List of figures
ix-x
List of tables
xi
Chapter1
Introduction
1.1 Types of conveyor
2-3
1.2 Conveyor belts (traditional)
4-5
1.3 Other components
1.4 Application
6-7
1.5 Limitation of belt conveyor
7-9
1.6 Industrial demand
9-10
1.7 Need of improvement
11
10-
Chapter-2
12
Literature survey
12
2.1 Some facts about wood
13
12-
2.2 Stainless steel
16
14-
2.2.1 Oxidation
16
2.2.2 Acids
17
2.2.3 Bases
17
2.2.4 Organics
17
2.2.5 Electricity & magnetism
18
17-
2.2.6 Architecture
18
2.2.7 Bridges
19
2.2.8 Automotive bodies
19
2.2.9 Maintenance during installation
20
2.2.10 Routine maintenance
20
2.2.11 Tools used
20
2.2.12 Recycling & reuse
20
2.3 Types of stainless steel
21
2.4 Stainless steel classification
22
21-
2.5 Bearing
25
22-
2.6 Nut & bolts
27
26-
2.7 PVC rollers
29
28-
2.8 Gears
29
2.8.1 Spur gear
30
2.8.2 Helical gear
31
30-
2.8.3 Bevel gear
32
31-
2.8.4 Worm gear
32
2.8.5 Rack
33
2.8.6 Internal gear
33
2.8.7 Planetary gear set
34
2.8.8 Gear terminology
37
35-
2.8.9 Speed reduction gears
42
37-
2.8.10 planetary gear
45
42-
Chapter-3
46
Design
46
3.1 Methodology
50
46-
3.2 Material used
51
50-
3.3 Advantages over belt conveyor
53
51-
3.4 Application
54
53-
3.5 Fabrication
58
55-
3.6 Specification
59
58-
Chapter-4
60
4.1 Future role
60
4.2 Cost estimation
61
Conclusion
62
References
63
List of figures
Figure no.
Description
Page no.
Fig.1.1(a)
Permanent conveyor
Fig.1.1(b)
Fig.1.1(c)
Fig.1.1(d)
Fig.1.1(e)
Fig.1.1(f)
Fig.1.2
Fig.1.3
Fig.2.1
Fig.2.2
Fig.2.3
Fig.2.4
Portable conveyor
Shiftable conveyor
High angle conveyor
Cable belt conveyor
Conveyor belt
Roller conveyor
Traditional conveyor
Block of woods
Ball bearing
Cut section of ball bearing
Balls of bearing
2
3
3
3
3
6
8
13
23
24
24
Fig.2.5
Various types of ball bearing
25
Fig.2.6
Hexagonal bolt
26
Fig.2.7
Fig.2.8
Fig.2.9
Fig.2.10
Fig.2.11
Fig.2.12
Fig.2.13
Fig.2.14
Fig.2.15
Fig.2.16
Fig.2.17
Fig.2.18
Fig.2.19
Fig.2.20
Fig.2.21
Fig.2.22
Fig.2.23
Fig.2.24
Hexagonal bolt with nut
Bolts and nuts
Medium duty rollers
Light duty rollers
Blind bore rollers
Spur gears
Helical gears
Helical gears meshed
Bevel gears
Helical bevel gears
Crown bevel gears
Worm and worm gear
Rack and pinion
Internal gear
Planetary gear
Planetary gear set
Top view of spur gear
Line diagram of meshed gear
27
27
28
28
29
30
30
31
31
31
32
32
33
33
34
34
35
36
10
Fig.2.25
Fig.2.26
Fig.2.27
Fig.2.28
Fig.2.29
Fig.2.30
Fig.3.1
Cut section of gear
Meshed gear
Compound gear
Planet gear
Compound mesh gear
Planetary gear train
A scene of vegetable or fruit
market in India
Scene (a)
36
37
38
42
44
45
46
47
48
49
50
Fig.3.7
Scene (b)
Scene(c)
Indian air force
Stretchable power roller
conveyor
Geared motor
Fig.3.8
Fig.3.9
Fig.3.10
Fig.3.11
Fig.3.12
Used motor
Stretchable roller conveyor
Unstretched Conveyor
Half stretched conveyor
Line diagram
52
53
54
58
59
Fig.3.2
Fig.3.3
Fig.3.4
Fig.3.5
Fig.3.6
11
47
51
List of tables
Table no.
(A)
Description
Suitability of a Belt Conveyor
12
Page no.
8-9
