Fosroc Lokfix
constructive solutions
(formerly known as Lokset)
Mix and place polyester resin anchoring grouts
Uses
Description
High strength corrosion resistant heavy duty anchoring. These
anchors include bolts, tendons or dowels in drilled or formed
holes located in concrete masonry, brickwork or natural rock.
The Lokfix range consists of pre-measured, two pack, filled
polyester resin grouts. The two components are polyester
resin and a catalysed filler. The standard version, having
longer gel times suited to hot weather working conditions,
comprises of Lokfix S80 for vertical downward holes and
Lokfix P80 for horizontal and overhead holes.
Permanent installation of reinforcement starter bars,
foundation bolts, ballustrading, barriers and safety fences,
railway tracks, ground anchors for towers, cranes, dock sills
etc.
Advantages
Typical semi-permanent fixing
Ultra rapid strength gain
Vibration resistant
Corrosion resistant
Tolerant of wet and damp conditions
Can be placed underwater and in damp conditions
Non expansive
Pre-weighed components
performance of the grout
ensure
consistent
Typical permanent fixing
Figure 1: Threaded bar anchored with Lokfix
Lokfix
Lokfix
chemical
anchor
Figure 2: Hexagon headed bolt with removable nut and tie
bar anchored with Lokfix
Threaded rod
to be cut at an
angle of 45
Fosroc Lokfix
Technical support
Table 1
Fosroc offers a comprehensive range of high performance,
high quality concrete repair and construction products. In
addition, Fosroc offers a technical support package to
specifiers, end-users and contractors, as well as on-site
technical assistance in locations all over the world.
Minimum hole depth
Design criteria
The version of Lokfix grout to be used will depend upon ambient
temperature and anchor conditions.
The high strength of the cured resin permits strong anchors to
be created. The ultimate bond strength developed depends
upon:
Strength of host material
Length of resin bond to bar
Hole preparation and formation
The following formula may be used to determine the minimum
depth of installation for Type 1 rebar bolts, to ensure the shear
stress within the concrete is kept within the limits set out in BS
8110.
0.6Y . Pd21
0.15Yd21
=
=
SPd2 4
Sd2
where Y is characteristic yield strength of steel
(460 N/mm2 )
S is permitted shear stress in concrete (N/mm2)
d1 is bar diameter (mm)
d2 is hole diameter (mm)
This formula is used typically as shown in Table 1.
20
25
30
> 40
Permitted concrete shear
stress using Type One Bar
(N/mm2):
1.8
2.0
2.2
2.5
Bar
diameter
(mm)
12
16
20
25
32
40
Yield
Hole
(tonnes) diameter
5.2
9.3
14.5
22.6
37.0
57.8
20
20
25
32
38
45
Minimum hole depth (mm)
280
250 225 200
490
445 400 355
615
555 500 440
750
675 615 540
1035
930 845 745
1365 1225 1115 980
Properties
Type and dimension of bar
Minimum hole
depth (mm)
Characteristic concrete
strength (N/mm2):
Typical results
Gel time
Compressive strength
BS 6319 part 2 1983
1 hour
3 hours
1 day
3 days
7 days
Tensile strength
BS 6319 part 7: 1985
7 days
Flexural strength
BS 6319 part 3 1990
7 days
Lokfix - Page 2 of 4
:
:
@20C 35 Minutes
@ 30C 20 Minutes
:
:
:
:
:
@23C
60 N/mm2
65 N/mm2
75 N/mm2
85 N/mm2
100 N/mm2
14 N/mm2
22 N/mm2
@35C
70 N/mm2
80 N/mm2
100 N/mm2
105 N/mm2
110 N/mm2
Fosroc Lokfix
Specification clauses
Cleaning
Where shown on the contract documents, the mix and place
grout shall be Lokfix manufactured by Fosroc. It shall be used
in accordance with the manufacturer's current application
instructions.
Any mixing drums, pumps etc should be cleaned within the
pot life of the grout. Fosroc Solvent 102 is recommended for
this purpose.
The grout where shown on the drawings shall be a two
component polyester resin system. When fully cured it shall
exhibit a compressive strength in excess of 90 N/mm2, a flexural
strength in excess of 20 N/mm2 and a tensile strength in excess
of 12 N/mm2 at 7 days.
The storage, handling and placement of the grout must be in
strict accordance with the manufacturers instructions.
Application instructions
Limitations
1. At permanent operating temperatures above 40C, creep
of the cured grout may become significant.
2. Resin anchors should not be used where structural load
bearing performances have to be maintained in anchors
subjected to fire conditions.
3. For use at temperatures below 5C, seek advice from
Fosroc.
Hole preparation and formation
Estimating
Three methods of hole formation are possible.
Supply
1. Optimum performance of Lokfix grouts requires rough
sided, dust free holes. These can be made by using rotary
percussive drills followed by oil-free air or water flushing.
Lokfix S80, P80
1 litre packs
Volume of Lokfix grout required in ml for each 100 mm of
bond length.
2. Diamond drilled holes should be underreamed.
3. Cast holes should be of inverse dovetail configuration. If
parallel sided holes are cast, they should be rough enough
to provide an adequate mechanical key.
Hole diameter
(mm)
Bolt diameter (mm)
12
16
20
25
20
25
40
25
50
Bar preparation
32
80
1. All bars should be deformed. This will ensure good bond
between the bar and the grout.
38
2. Bars should be degreased and any mill scale or flaky rust
removed.
50
Mixing
These figures allow for a 25% wastage factor.
Only a complete pack of resin and catalysed filler should be
mixed in one operation. Mixing may be carried out manually or
mechanically. When a smooth, even consistency is achieved,
the grout is ready for use. It must be placed well within the gel
time of the grout.
Note: 200 mm bond length is the minimum recommended.
Placing
The mixed grout should be poured or pumped steadily into the
prepared anchor holes. The anchor bar should then be pressed
into the hole to the required depth. Slight agitation of the bar will
greatly assist in achieving a complete bond.
The bar should be left undisturbed in the required position until
the grout has hardened fully.
40
32
25
70
60
40
100
100
75
45
150
130
100
45
180
150
90
280
225
45
62
If the anchor is in very old concrete, masonry or brickwork the
wastage factor should be increased.
No of bolts/200 mm deep hole which can be fixed using a
1 litre pack of Lokfix
Hole diameter
Bolt size (mm)
(mm)
12
20
20
25
32
16
20
10
12
20
12
45
10
50
38
Lokfix - Page 3 of 4
25
32
40
10
Fosroc Lokfix
Storage
Additional Information
Shelf life
Fosroc manufactures a wide range of complementary
products which include :
All products have a shelf life of 12 months at or below 20C if
kept in a dry store in the original, unopened packs. Avoid
storage of material under direct sunlight.
If stored in tropical conditions the shelf life will be 6 months.
Storage conditions
waterproofing membranes & waterstops
joint sealants & filler boards
cementitious & epoxy grouts
specialised flooring materials
Store in dry conditions away from high temperatures and high
humidity. Keep away from sources of heat and naked flames.
Precautions
Health and safety
Fosroc additionally offers a comprehensive package of
products specifically designed for the repair and
refurbishment of damaged concrete. Fosrocs Systematic
Approach to concrete repair features the following :
hand-placed repair mortars
Lokfix products and Fosroc Solvent 105 are flammable. Keep
away from sources of ignition - no smoking. In the event of fire
extinguish with CO2 or foam.
Some people are sensitive to resins and solvents. Avoid
contact with skin and eyes. Ensure adequate ventilation and
avoid inhalation of vapours. Wear suitable protective clothing,
gloves and eye/face protection. Barrier creams provide
additional skin protection. Should accidental skin contact occur,
wash immediately with a resin removing cream, followed by
soap and water. In case of contact with eyes, rinse immediately
with plenty of water and seek medical advice - do not induce
vomiting.
spray grade repair mortars
fluid micro-concretes
chemically resistant epoxy mortars
anti-carbonation/anti-chloride protective coatings
chemical and abrasion resistant coatings
For further information on any of the above, please consult
your local Fosroc office - as below.
For additional information see the relevant Material Safety
Data Sheet.
* Denotes the trademark of Fosroc International Limited
See separate data sheet
Important note
Fosroc products are guaranteed against defective materials and manufacture and are sold subject to its standard Conditions for
the Supply of Goods and Service. All Fosroc datasheets are updated on a regular basis. It is the users responsibility to
obtain the latest version.
Al Gurg Fosroc LLC
Head Office
telephone: (+9714) 2039699
fax: (+9714) 2859649
email: [email protected]
Regional offices
Post Box 657, Dubai
United Arab Emirates
www.fosroc.com
Abu Dhabi, Al Gurg Fosroc
telephone: 673 1779
fax: 673 1449
email: [email protected]
Bahrain, YBA Kanoo
Kuwait, Boodai
telephone: 17738200
telephone: 4817618
fax: 17732828
fax: 4832124
email: [email protected]
email: [email protected]
Oman, Al Amana
Qatar, Tadmur
telephone: 24815080
telephone: 4432365
fax: 24817554
fax: 4419517
email: [email protected]
email: [email protected]
UAE/0332/10/G
