COURSE
FACILITIES LAYOUT TRAINING
INTRODUCTION & GENERAL
FACILITIES LAYOUT TRAINING COURSE
INTRODUCTION & GENERAL
The layout process
Field
Location
Field Layout
Facility
Layout
Equipment /
Piping Layout
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INTRODUCTION & GENERAL
DEVELOPMENT CONCEPT SELECTION
Processing
Requirements
(BOD)
Water depth
Other
environmenta
l issues
Existing Infra
Structure
Economy
Pipelines
Processing Facility Nearby
Heliport
Onshore Base Facilities
Supply boats
Site Contingency /
emergency response (EER, oil spill)
Sub sea
Field
Deveopment
Concept
Floating
FPSO
SPAR
Semisub
CAPEX
OPEX
Value of production
Fixed
Artificial island
MOPUSTOR
Jacket supported complex
Integrated platform (GBS or jacket)
Minimal wellhead (STAR or equal)
INTRODUCTION & GENERAL
SAFETY ASPECTS / LAYOUT
Choise of a location
Impact of environment on facility
Site Contingency Plan
SELECTION OF LOCATION (Y / N)
Risk Assessments
Operation Philosophy
Division into fire zones
Main equipment / unit divisioning
Main spacing
Special
Studies
Development Concept
Field / platform
orientation is also an issue
here
PLOT PLAN
Special Studies
Additional Physical Protection
EQUIPMENT LAYOUT
INTRODUCTION & GENERAL
SAFETY ASPECTS / LAYOUT / ORIENTATION
Fixed installation
INTRODUCTION & GENERAL
LAYOUT AT DIFFERENT LEVELS OF DESIGN
Pre
Conceptual
Design
Plot plans
Conceptual
Design
FEED
Equipment
Layouts
Front End
Engineering
Design
Detailed
Design
INTRODUCTION & GENERAL
GENERAL APPOACH
Composition,
Production Data
Production Target
Basis of
Design
Regulations
& Standards
Process
Design /
Layout
Operation /
Maintenance
Philosophy/strategy
Layout
Philosophy &
Strategy
Safety
Philosophy /
Strategy
Other
philosophies /
strategies
HYSYS
Block diagrams
PFD's
P&ID's
Line Lists
Equipment
List
Equipment
Sizing
Preliminary
Layout
Detailed
Layout
INTRODUCTION & GENERAL
DETAILED CONSIDERATIONS
PROCESS &
EQUIPMENT
Equipment to perform
unit operations /
Alternatives
EQUIPMENT TYPES
(SPACE / ORIENTATION / LOCATION)
LOCATION
SPACE REQ. /
SPACING /
ACCESS REQ
SPACE REQUIREMENTS,
NON-PROCESS EQUIPMENT,
WORKING ENVIRONM / HUMAN FACTORS
WORK &
OPERATIONS
LAYOUT
Rooms, Workshops
Service facilities,
Non-process equipm.
INTRODUCTION & GENERAL
LOCATION OF INSTALLATION
Supporting structure and water depth:
In shallow waters, artificial islands are options
INTRODUCTION & GENERAL
LOCATION OF INSTALLATION
Wind rose for location is important for orientations
Example North Sea
Example Arabian Gulf
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INTRODUCTION & GENERAL
LOCATION OF INSTALLATION
One additional factor ships traffic intensity:
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INTRODUCTION & GENERAL
LOCATION OF INSTALLATION
Oil Logistics
OIL
LOGISTICS
Pipeline
Production
directly to
tanker
Production to
tank
Offloading
from tank
Submerged
Loading
System (SLS)
SPM
(Single Point
Mooring)
TANK
Tandem Hose
Offloading
Sub sea tank
Tank platform
FSO
For example SAL
Concrete
GBS
Steel tank
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INTRODUCTION & GENERAL
LOCATION OF INSTALLATION
Offloading systems
SPM Calm Buoy
SPM rigid tower
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INTRODUCTION & GENERAL
ENVIRONMENTAL CONDITIONS
Special specific sensitive areas
Water depth & tides (HAT, LAT)
Wind, Waves
Current
Marine growth
Sea ice / ice bergs
Snow & ice (ice load on structure)
Air / sea temperature
Humidity
Earthquake / seismic design conditions
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INTRODUCTION & GENERAL
ENVIRONMENTAL CONDITIONS - STANDARDS
ISO 19901-1: Metocean Design & Operationg Considerations
ISO 19901-2: Seismic design
ISO 19901-3: Geotechnical & foundation design
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Maersk Oil, Gorm Field, Denmark
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Riser Platform, Denmark
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Integrated Deck on GBS
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Unmanned minimum platform, 4-legged jacket,
helideck
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Unmanned minimum platform, tripod column jacket,
no helideck
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Unmanned minimum platform, tripod column jacket,
helideck
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INTRODUCTION & GENERAL
PLATFORM TYPES & JACKETS
Qatar, Al Shaheen, E-location
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INTRODUCTION & GENERAL
SOME USUAL JACKET TYPES
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INTRODUCTION & GENERAL
SITE CONTINGENCY PLAN
Two main issues to consider for the actual site:
Operational & Maintenance Support & logistics
Emergency Response support & logistics
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SITE CONTINGENCY PLAN
OTHER REQUIRED STRATEGIES / PHILOSOPHIES
Operation / Maintenance philosophy / strategy
Safety philosophy / strategy
Human factors strategy/plan
Emergency shutdown Philosophy (ESD isolation/blowdown)
Active/passive fire protection Strategy
Expansion strategy
Rotating equipment selection philosophy / strategy
Major static equipment selection philosophy / strategy
Valve and actuator selection philosophy / strategy
Mechanical handling philosophy / strategy
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OTHER REQUIRED PHILOSOPHIES / STRATEGIES
SAFETY PHILOSOPHY / STRATEGY
Ref. ISO 13702
FES (Fire & Explosion Strategy) incl. design fire loads and blast
pressures
EERS (Escape, Evacuation and rescue strategy)
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OTHER REQUIRED PHILOSOPHIES / STRATEGIES
MECHANICAL HANDLING PHILOSOPHY / STRATEGY
Adress all equipment > 25 kg to be handled
Requirements for laydown areas
Transport routes
Requirements for cranes, permanent lifting appliances and
portable lifting equipment
Etc
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CONCEPTUAL PROCESS LAYOUT
BLOCK DIAGRAM
Mixer
Storage
(tank)
cold pot. water
closed heating
medium system
Product
Mix / storage
pump
Heating (heat
exch)
Filling point
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CONCEPTUAL PROCESS DESCRIPTION
PROCESS FLOW DIAGRAM (PFD)
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CONCEPTUAL PROCESS DESCRIPTION
MAIN PROCESS SCHEMATIC
TEG
JT
IP
HP
NGL
REC
FUEL
EXPORT GAS
FUEL
MULTIPHASE FLUID
FROM WELL(S)
LP2
LP1
FUEL
V1
SALE
V2
LIFT
V3
STABILIZED CRUDE OIL FOR EXPORT
PRODUCED WATER TO
TREATMENT
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CONCEPTUAL PROCESS DESCRIPTION
PIPING & INSTRUMENT DIAGRAM (P&ID)
P&IDs in oil&gas generally follows ISA S5.1
ISA S5.1 has 3 levels of detailing
Simplified diagram
Conceptual diagram
Detailed diagram
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CONCEPTUAL PROCESS DESCRIPTION
P&ID SIMPLIFIED LEVEL (ISA S5.1)
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CONCEPTUAL PROCESS DESCRIPTION
P&ID CONCEPTUAL LEVEL (ISA S5.1)
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CONCEPTUAL PROCESS DESCRIPTION
P&ID DETAILED LEVEL (ISA S5.1)
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PHYSICAL LAYOUT
PLOT PLAN
Plot plans
shows the
entire level
in one
drawing.
Unit / main
equipment
level
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PHYSICAL LAYOUT
EQUIPMENT LAYOUT
Equipment
layout is a
unit plot
plan, i.e.
the plot
plan is
divided
into units /
modules.
Other than
main
equipment
also shown
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PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION
One drwg
per deck
level +
overall view
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PHYSICAL LAYOUT
HAZARDOUS AREA CLASSIFICATION
In addition
to plan
views side
views
(elevations)
required
from more
than one
side
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PHYSICAL LAYOUT
F&G DETECTOR LAYOUT
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PHYSICAL LAYOUT
FIRE & SAFETY PLAN
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PHYSICAL LAYOUT
DELUGE AREA PROTECTION DRAWING
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PHYSICAL LAYOUT
FRAMING PLAN
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LISTS
EQUIPMENT LIST
All equipment shown in layouts/plot plans are shown in
equipment list
First input to equipment list is from PFD/P&ID
Size/Weight is shown in the equipment lists
For pre-conceptual and conceptual designs, sizes are based on
experience and estimates
On day 3 we will revert to methods for estimation of
sizes/weights.
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LISTS
EQUIPMENT LIST
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THANK YOU
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