DEPARTMENT OF MECHANICAL ENGINEERING
Name of SOP
Lathe usage room 207
Effective Date
Nov 2007
Author
Jim McLaren
Reason for SOP
Check All that Apply:
Procedure/Process could cause critical injury.
Procedure/Process could cause occupational illness.
Procedure/Process could cause environmental impairment.
x Procedure/Process could damage University property.
Supervisor's discretion.
Provide Details:
Potential for injury due to rotating machinery
Injury from metal cuttings or objects/work piece ejected from
machine.
Approved by (supervisor)
Ron Lodewyks
Date reviewed by JHSC
Definitions
Terms
Acronyms
RMM Risk Management Manual
JHSC - Joint Health and Safety Committee
EOHSS - Environmental and Occupational Health Support Services
EPA Environmental Protection Act
OHSA Occupational Health and Safety Act
Requirements
Applicable OHSA regulations and / or codes of practice.
1. OHSA code.
2. McMaster University Risk Management Policies
Training and competency.
1. Training provided by Mechanical Engineering technicians .
2. Lab supervised by Mechanical Engineering technicians
3. Competency is shown by the individual after training. Those persons using the facilities
must attend a shop safety course and pass a written test in order to use the shop
facilities
Description of the Task
Location and time of work
Individuals and skills required
JHE 207, 207A, 207B, 207C during normal
working hours
Undergraduate students, graduate students,
faculty members, workers etc. who have attended
the mandatory Machine shop safety training
course.
Those who have demonstrated competency or
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Equipment and supplies required
Personal protective equipment required
have received instruction in the required process
procedure.
Colchester lathes, standard and special work
holding devices as required eg. Collet, 3&4 jaw
chucks, face plates etc.
standard and special cutting tools and their
holders , cutting inserts, drills, reamers etc
Safety glasses,
As required hearing protection or foot protection
Sequential Steps to Complete the Work Safely
General safety instructions
1.
2.
3.
4.
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6.
7.
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15.
16.
Develop and use common sense when using the equipment (think before you act).
Be sure to discuss the operation of the lathe in detail with the Technician
before operating the machine
Do not operate the machine until you have had proper training.
Make sure the work piece is adequately clamped in the spindle for the job being
performed. The clamping force must be high enough to resist movement under these
conditions. Make sure the Technician checks the part clamping before starting the
machine. (Never leave the chuck key in the chuck.)
Make sure the tool holder and cutting insert are adequately clamped for the job being
performed.
Always wear safety glasses when in the project laboratories.
Long hair should be tied back to avoid being caught in the revolving parts of the machine
(Keep loose items away from rotating objects).
Loose clothing, rings or watches must not be worn when operating machine tools to avoid
getting caught in the rotating part of the machine.
Wear long pants (preferably cotton) as metal cuttings removed from the work piece during
the machining process can reach temperatures in excess of 300C and will burn.
No sandals or open toed shoes are permitted in the lab.
Watch out for sharp edges on the part, tool and on the chips.
Do not use rags near the rotating machines when the spindle is running. Rags can be
caught in the rotating spindle and the result can be serious injury. Rags may be used for
material handling and for cleaning purposes provided there are no rotating hazards
nearby.
Use extreme caution with the chips produced during machining. Chips are sharp and
some chips are long stringers which can easily be caught up in the spindle and rotating
work and thrown with great force. Do not clear chips away from the work area when the
machine is in operation. If it is necessary ask the Technician how this can be best done.
(If necessary there is a long handled tool available for pushing the chips out of the way.)
It is mandatory to report all cases of injury to the Technician
Anyone using the lab equipment is expected to work safely at all times. If you do not
work safely you will be asked to leave.. Re-admittance to complete the lab requires the
approval of the department chair. You are responsible for your safety and the safety of
others working around you. If you do not know how to safely operate the equipment it is
your responsibility to obtain the proper instruction from the Technician
Sequential steps to complete the work safely.
1. Safety glasses must be worn.
2. If competency level has been achieved continue setting up machine. If not revue safety
rules with a Mechanical Engineering technician
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3. For additional information on specific machine tool operations see the text book
Technology of Machine Tools kept in the Technicians office.
4. Make sure work piece is properly secured in the appropriate work holding device before
turning on power.
5. Ensure chuck key is removed from chuck
6. If more than 3 times the diameter of work piece is protruding from the chuck use the
tailstock or a steady rest to support the work piece. If the tailstock is to be used make
sure tailstock is in position and locked ( Fig 1)
7. If the tailstock is not being used, make sure it is pulled to the right hand side of the
machine and is not obstructing the free movement or access of the work piece or
operator.
8. Install the appropriate tool for the job to be performed do not allow the tool to extend
excessively without support
9. Select proper feeds and speeds (Figs.3 and 4 )
Power-Up sequence
1. Switch machine power on ( power switch is located on back of headstock ( Fig.5)
2. Make sure emergency stop button is released Pull stop toward you . (Fig. 6).
3. Press green start button
(Fig.6 )
Machine operation
1. Start spindle rotation. Pull spindle on/off handle to right and then downward for forward
or counterclockwise rotation when viewed from the tool or tailstock position.( Fig7 )
2. With the tool clear of the work piece and tailstock check the feed direction and visually
confirm feed rate, correct if required
3. Carefully touch tool to rotating work piece and set ZERO on cross feed graduated dial
and/or digital readout if equipped.
4. Move cutting tool clear of work piece Relocate cutting tool to right hand side of work
piece . Set depth of cut.
5. Start feed by pulling feed on/off lever up. ( Fig.8 )
6. Stop feed by pushing feed on/off lever downward.
7. Stop spindle .Pull spindle on/off handle up
8. If unsure of any of above sequences consult technician or consult reference text book
Technology of Machine Tools kept in the technicians office.
Power down sequence
1.
2.
3.
4.
5.
Press red emergency stop button.
Switch off breaker at back of head stock (Fig. 3.)
Clean and remove all cuttings from machine
Use gloves if necessary
Clean floor area around machine
Contingency Plan and Reporting
Accident / injury response
1. Notify Mechanical Engineering technical staff .Apply first aid as required immediately .
2. For all injuries complete a Injury/Incident Report and provide a copy to the Chair and
EOHSS
3. In case of critical injury call security (DIAL 88).
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4. In case of critical injury notify EOHSS immediately, ext 24352
Spill response
If coolant is spilled contact a technician who will determine which of the following is
appropriate.
In small quantities use available absorbent to minimize slipping hazard.
In larger quantities use a wet/dry vacuum to remove coolant from floor replace into the
machine if suitable. If coolant is not useable due to contamination the technician will package
and follow established hazardous waste practices for disposal.
If oil is spilled contact a technician who will determine which of the following is appropriate.
In small quantities use available absorbent to minimize slipping hazard.
In larger quantities use a wet/dry vacuum to remove oil from floor, the technician will package
and follow established hazardous waste practices for disposal.
Equipment shutdowns.
In cases where the machine malfunctions or seems to behave in an erratic manner eg. fails to
start, stop or displays excessive vibration etc. contact a technician immediately.
When repairs are made the lock out tag out procedures of 306 Lockout / Tag-out Program will
be followed.
Environmental Responsibility
Waste disposal procedures
As indicated in the Spill Response area above when oil or coolant is spilled or replaced for
maintenance purposes these activities are to be performed or directed by the technical staff
who will follow 502 Hazardous Waste Management Program
Building air quality
In some operations cutting oils will generate smoke in these cases use the local exhaust fans
to clear the air.
References
1.
2.
3.
4.
5.
6.
7.
8.
RMM Policy #300 Safety Orientation and Training Program
RMM Policy #301 Standard Operating Procedure
RMM 306 Lockout / Tag-out Program
RMM Policy #309 Laboratory Safety Manual
RMM Policy #310 Eye Protection.
RMM 317 Machine Shop Safety Program
RMM Policy #403 Noise Control and Hearing Preservation
RMM Policy #1000 Reporting and Investigating Injury, Incidents and Occupational
Disease
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Distribution
1.
2.
3.
4.
Supervisor
Technical Staff of Mechanical Engineering
Available in JHE 207 for reference
Faculty of Engineering JHSC
Risk Management Manual (RMM)
http://www.workingatmcmaster.ca/link.php?link=Job+Matters%3APolicy-Manual
Environmental and Occupational Health Support Services
http://www.workingatmcmaster.ca/link.php?link=Job%20Matters:EOHSS
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Tailstock
Locking levers
FIG. 1
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Fig 2
Toolpost
And
Tool
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Spindle speed levers
(note all colors must
match when selecting
speed)
Fig. 3
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Feed levers and knob
Fig. 4
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Fig. 5
Power on/off
switch
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Motor start button
E-Stop
Fig. 6
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Fig. 7
Spindle on/off
handle
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Feed directional
Mode controls
Postion 1 Longitudinal machining
Position 2 Threading
Position 3 Crossfeed (Facing)
Fig. 8
Feed on/off
lever
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