14
103
Desk Top Publishing Centre
PRODUCT CODE (ASICC )
: 97926
QUALITY AND STANDARDS
: As per customers requirement
PRODUCTION CAPACITY
: Qty.
Value
YEAR OF PREPARATION
: 20022003
PREPARED AND UPDATED BY
: Electronics Service and Training Centre (ESTC)
Kaniya, Ramnagar, Distt. Nainital (Uttaranchal)
And
Office of the Development Commissioner
(Small Scale Industries),
Electronics and Electrical Division,
7th Floor, Nirman Bhawan, New Delhi 110 011
INTRODUCTION
Desk Top Publishing (DTP) primarily
pertains to designing of documents
using personal computer, page layout
programs (such as PageMaker or MSWORD) and laser prints. The laser printer
has the capability of printing the page
that has text and graphics.
The DTP has many advantages in
comparison with the manual process. It
is factual, it can quickly edit with
minimum mistakes. Text and graphics
can be merged into single file. Achieve
higher productivity, efficiency and quality
in printing and publishing with economy.
DTP is used for type setting, layout,
printing, graphics and photographs etc.
It has wide applications in designing and
producing newsletter, reports, data
sheets, invitations, certificates,
brochures and catalogues etc. With the
DTP software package Page Maker and
MS-WORD, it is possible to undertake a
: 50,000 Pages (per annum)
: Rs. 10,00,000
variety of work in the printing and
publishing field. The bilingual software
package like Venus and Prakashak
has further enhanced the capacity of
DTP for composing and printing text
matter with graphics and combinations
of text with different Indian languages.
MARKET POTENTIAL
The advantages of DTP over the
traditional type setting, designing and
printing has modernized the printing
industry for quality, efficiency and
productivity. DTP has replaced the old
concept of letter setting and printing.
DTP facility has ample opportunities for
undertaking jobwork on sub-contract
basis for printing and publishing houses,
Govt. departments, educational
institutions, business houses, industries,
advertisement agencies and industrial.
There is good scope for using DTP
facility for designing and producing
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D ESK TOP PUBLISHING CENTRE
newsletter, certificates, data sheets,
brochures and catalogues etc.
The electronics technology is
undergoing rapid strides of change and
there is need for regular monitoring of
the national and inter national
technology scenario. The unit may
therefore keep abreast with the new
technologies in order to keep them in
pace with the development for global
competition. Quality today is not only
confined to the product or service alone,
it also extends to the process and
environment in which the product is
generated. The unit may adopt ISO 9000
standard for global competition. Use of
Internet facilities may add to the quality
of DTP standards.
B ASIS AND PRESUMPTIONS
i)
The basis for calculation of
production capacity has been
taken on single shift basis on 75%
efficiency.
ii) The maximum capacity utilization
on single shift basis for 300 days
a year. During first year and
second year of operations the
capacity utilization is 60% and
80% respectively. The unit is
expected to achieve full capacity
utilization from the third year
onwards.
iii) The salaries and wages, cost of
raw materials, utilities, rents, etc.
are based on the prevailing rates
in and around Uttaranchal. These
cost factors are likely to vary with
time and location.
iv) Interest on term loan and working
capital loan has been taken at the
rate of 16% on an average. This
rate may vary depending upon
the policy of the financial institutions/
agencies from time to time.
v) The cost of machinery and
equipments refer to a particular
make/model and prices are
approximate.
vi) The break-even point percentage
indicated is of full capacity
utilization.
vii) The project preparation cost etc.
whenever required could be
considered under pre-operative
expenses.
viii) The essential production
machinery and test equipment
required for the project have
been indicated. The unit may also
utilize common test facilities
available at Electronics Test and
Development Centres (ETDCs)
and Electronic Regional Test
Laboratories (ERTLs) set up by the
State Governments and STQC
Directorate of the Department of
Information Technology, Ministry
of
Communication
and
Infor mation Technology, to
manufacture products conforming
to Bureau of Indian Standards.
IMPLEMENTATION SCHEDULE
The major activities in the
implementation of the project has been
listed and the average time for
implementation of the project is
estimated at 12 months:
Sl. Name of Activity
No.
Period in Months
(Estimated)
1. Preparation of project report
2. Registration and other formalities
3. Sanction of loan by
financial institutions
D ESK TOP PUBLISHING CENTRE
Sl. Name of Activity
No.
Period in Months
(Estimated)
4. Plant and Machinery:
(a) Placement of orders
(b) Procurement
(c) Power connection/
Electrification
d) Installation/Erection of
machinery/Test Equipment
5. Procurement of raw materials
6. Recruitment of Technical
Personnel etc.
7. Trial production
11
8. Commercial production
12
Notes
1. Many of the above activities shall
be initiated concurrently.
2. Procurement of raw materials
commences from the 8th month
onwards.
3. When imported plant and
machinery are required, the
implementation period of project
may vary from 12 months to 15
months.
TECHNICAL ASPECTS
Process of Manufacture
The DTP Software packages Page
Maker Corel draw, MS-Word, Venus and
Prakashak are required for designing
and producing printed matters using
personal computer with peripherals.
Laser printer is used for printing the text
and graphics. The DTP software has two
sections. One for type setting program
and the other for page maker program.
As per the design the text is typed,
composed and arranged in the form of
blocks or columns, Headlines, Captions,
graphics, photographs, drawing etc. are
inserted in the text as per the design.
The whole text is displayed on CGA/VGA
monitors for correction and addition.
The edited and complete page is then
printed on plain paper or butter paper
or page master using the laser printer.
For small volume the output from the
laser printer can be Xeroxed for making
the required number of copies. But when
the volume is in the range of 200 to
40,000 impressions, the output from
laser printer is taken to offset printing
machine for making the required,
number of copies. Aluminium foil
master is capable of printing 1000 to
9000 copies per master is preferred for
making large number of copies on offset
printing machine.
Quality Control and Standards
As per the user / customer specification.
Production Capacity (per annum)
Quantity
Value (Rs.)
50,000 pages (laser output)
10,00,000
Motive Power
3KVA (Approx.)
Pollution Control
The Desk Top Publishing facility is not
characterized as polluting industry and
is free from pollution control.
Energy Conservation
With the escalating demand for energy
to sustain the pace of economic
development of our country, Energy
Conservation is not only desirable but
absolutely imperative.
Every user of energy is a potential
Saver of energy. It is obligatory for every
user to use that efficiently, it is profitable.
The following steps may help for
conservation of electrical energy:
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D ESK TOP PUBLISHING CENTRE
(a) Proper selection and layout of
lighting system
Sl. Description
No.
Ind/ Qty.
Imp.
Total
(Rs.)
(b) Timely switching on-off of the lights.
Installation @10% of
equipment cost
(c) Use of compact fluorescent lamps
wherever possible.
9. Computer furniture and
Office equipment
15,000
(iii) Pre-operative Expenses
10,000
FINANCIAL ASPECTS
Total Fixed Capital
A. Fixed Capital
B. Working Capital (per month)
(i) Land and Building
Built-up Area
(i) Staff and Labour
50 sq.mtrs (in commercial area)
(ii) Machinery and Equipments
Sl. Description
No.
Ind/ Qty.
Imp.
Total
(Rs.)
1. Computer System
Ind.
(Pentium IV, Intel IV
1.7/1.8/1.9 GHz and
above, 256 Cashe/128
DDR RAM/ Intel 845
Chipset based Mother
Board/AGP 4 32 MB
Graphicx/ 40 GB HDD/
1.44 MB FDD/52X CD
ROM with Multi Media
Kit with speakers/Scroll
Mouse/Multimedia 107
Keys Keyboard/15 VGA
Coloured Monitor (Digital)
and Internal 56.6 KBPS
Modem, 10/100 Mbps
Ethernet Card, Mini Tower
Cabinet/2 Serial, 2USB,
1 parallel, 1PS/2 Mouse
Ports with preloaded
software- Window 2000/
XP Home and Antivirus
3 1,35,000
2. Laser Printer HP Laser
Ind.
Jet 6L, 600 DPI 8 pages/
minutes, 2MB RAM
50,000
3. Dot-Matrix Printer 80 column 24 pin, 240cps
Ind.
15,000
4. Scanner
Ind.
30,000
5. UPS 500 VA
Ind.
9,000
6. Spike Suppressor
Ind.
1000
7. Software Package
(MS-Word, Page Maker,
Coral Draw)
Ind.
50,000
Total
8. Electrification and
3,44,000
Sl. Designation
No.
No.
Salary
(Rs.)
Total
(Rs.)
1. Manager
01
6,000
6,000
2. DTP Operator
03
4,000
12,000
3. Peon
02
2,000
Total
4,000
22,000
(ii) Raw Materials (per month)
Sl. Description
No.
Requirement
for Making
800 pages
Price
(Rs.)
5 Reams
1000
1. Maplithopaper
2. Butter Paper
100 Sheets
3. Floppy diskettes
Five box
1200
4. Toner for laser jet
LS
3800
5. Ink and Printer Ribbon
and other misc. items
LS
2500
Total
2,90,000
29,000
500
9,000
(iii) Utilities (per month)
(Rs.)
Power
2000
Water
200
Total
2200
(iv) Other Contingent Expenses (per month)(Rs.)
Rent
3,000
Postage and Stationery
1,000
Repairs and maintenance
1,000
Transport and conveyance
2,000
Advertisement and Publicity
5,000
Insurance and taxes
500
Telephone/Telex/Fax
2,000
Misc. expenses
1,500
Total
16,000
D ESK TOP PUBLISHING CENTRE
(v) Total Recurring Expenditure
(per month)
Rs. 49,200
Say
Rs. 49,000
(vi) Working Capital for 3 months Rs. 1,47,000
C. Total Capital Investment
Fixed Capital
Rs. 3,44,000
Working Capital (3 months basis)
Rs. 1,47,000
Total
Rs. 4,91,000
FINANCIAL ANALYSIS
(1) Cost of Production (per annum)
Total recurring cost
5,88,000
Depreciation on machinery and
equipments @ 10%
Depreciation on furniture @20%
Interest on total investment @ 16%
Total
(2) Turnover (per annum)
DTP Services for 50,000 pages
@ Rs. 20 page
Profit (before income tax)
(3) Net Profit Ratio
(Rs.)
29,000
3,000
78,500
6,98,500
(Rs.)
10,00,000
3,01,500
Profit (per annum) 100
Sales (per annum)
301500 100
1000000
= 30.15%
(4) Rate of Return
Profit (per annum) 100
Total capital investment
301500 100
491000
= 61.40%
(5) Break-even Point
Fixed Cost (per annum)
(Rs.)
Depreciation
32,000
Rent
36,000
Interest on Fixed Capital
78,500
Insurance
6,000
40% of Salary and Wages
1,05,600
40% of other contingent expenses and
utilities (excluding rent and insurance)
Total
70,560
3,28,660
or Say
3,29,000
B.E.P.
=
Fixed cost 100
Fixed cost + Profit
329000 100
329000+ 301500
= 52.18%
Additional Information
(a) The Project Profile may be
modified/tailored to suit the
individual entrepreneurship
qualities/capacity, production
programme and also to suit the
locational
characteristics,
wherever applicable.
(b) The Electronics Technology is
undergoing rapid strides of
change and there is need for
regular monitoring of the national
and international technology
scenario. The unit may, therefore,
keep abreast with the new
technologies in order to keep
them in pace with the
developments
for
global
competition.
(c) Quality today is not only confined
to the product or service alone.
It also extends to the process and
environment in which they are
generated. The ISO 9000 defines
standards
for
Quality
Management Systems and ISO
14001 defines standards for
Environmental Management
System for acceptability at
international level. The unit may
therefore adopt these standards
for global competition.
(d) The margin money recommended
is 25% of the working capital
requirement at an average.
However, the percentage of
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D ESK TOP PUBLISHING CENTRE
margin money may vary as per
banks discretion.
Addresses of Machinery
Equipment Suppliers
and
1. M/s.
Assam
Electronic
Development Corporation Ltd.
Industrial Estate,
Bamunimaidan,
Guwahati - 21
2. M/s. Integrated Systems and
Services
UNN. Bezbaruah Road,
Silpukhuri,
Guwahati - 3
3. M/s. Swift Systems
Tayebulla compound,
Dighlipu-khuripar (East),
Guwahati
4. M/s. MICROTEK International
Limited
MICROTEK House, H-57,
Udyog Nagar,
Rohtak Road,
Delhi-110041
5. M/s. Vintron Informatics Ltd.
F-90/1A, Okhla Industrial Area,
Phase-I,
New Delhi110020
(HCL, IBM, COMPAQ etc. leading
branded computer manufacturers
have their broad Network and
hence the nearest dealer may be
contacted
for
Computer
Hardware related items.)
Computer Software/Raw Material
Suppliers
1. M/s. Web.Com (India) Pvt. Ltd.
2nd Floor, Voltas Building
Chandmari,
Guwahati3
2. M/s. Third Eye Infosys (P) Ltd.
H.B. Road, Panbazar
(Above Kalpataru),
Guwahati 1
3. M/s. Quadra Soft Tech (P) Ltd.
Opp. CBZ, Silpukhuri Br.,
Guwahati-3
4. M/s. Soft Mart
D-1072, New Friends Colony,
New Delhi-110065
5. M/s. Sylvan Software
5144, N. Academy Boulevard,
#531, Colorado Springs, Co.
