Dynamic Braking
Options For
Series H Controls
Installation & Operating Manual
7/00
MN701
BALDOR ELECTRIC COMPANY
P.O. Box 2400
Ft. Smith, AR 729022400
(501) 6464711
Fax (501) 6485792
Baldor Electric Company
MN701
Printed in USA
7/00 C&J 2500
Table of Contents
Section 1
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-1
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
Safety Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3
Section 2
Dynamic Brake Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Sizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
2-1
General Machinery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-1
Hoisting Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
Section 3
DB Hardware Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DB Hardware Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-1
3-1
RGA Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-2
RBA Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-3
RTA Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3-4
Section 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Physical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-1
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2
Section 5
Programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Adjusting Control Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5-1
5-1
Section 6
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
DB Hardware Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6-1
MN701
Table of Contents i
Section 1
General Information
ii Table of Contents
MN701
Section 1
General Information
Overview
Whenever a motor is abruptly stopped or forced to slow down faster than if allowed to
coast to a stop, the motor becomes a generator. When connected to a Baldor Series H
control, the motor has the ability to produce braking torque. The braking torque is
noncontinuous and is limited by the available peak current, the peak current time rating
and the dynamic braking (DB) capacity built into or connected to the control. Should
these ratings and DB capacity be exceeded during braking, the control may trip off due
on an overvoltage or REGEN power fault. Table 1-1 defines the voltage trip points for
Series H controls.
Table 1-1 Voltage Operating Levels
Parameter Description
MN701
Control Input Voltage Rating
Nominal Voltage
230VAC
460VAC
575VAC
Under Voltage Fault
200VDC
400VDC
550VDC
Soft Start (Minimum)
224VDC
440VDC
580VDC
Overvoltage Fault (Voltage exceeded)
400VDC
800VDC
992VDC
DB ON Voltage
388VDC
776VDC
970VDC
DB OFF Voltage
375VDC
750VDC
938VDC
General Information 1-1
Limited Warranty
For a period of two (2) years from the date of original purchase, BALDOR will
repair or replace without charge controls and accessories which our
examination proves to be defective in material or workmanship. This
warranty is valid if the unit has not been tampered with by unauthorized
persons, misused, abused, or improperly installed and has been used in
accordance with the instructions and/or ratings supplied. This warranty is in
lieu of any other warranty or guarantee expressed or implied. BALDOR
shall not be held responsible for any expense (including installation and
removal), inconvenience, or consequential damage, including injury to any
person or property caused by items of our manufacture or sale. (Some
states do not allow exclusion or limitation of incidental or consequential
damages, so the above exclusion may not apply.) In any event, BALDORS
total liability, under all circumstances, shall not exceed the full purchase
price of the control. Claims for purchase price refunds, repairs, or
replacements must be referred to BALDOR with all pertinent data as to the
defect, the date purchased, the task performed by the control, and the
problem encountered. No liability is assumed for expendable items such as
fuses.
Goods may be returned only with written notification including a BALDOR
Return Authorization Number and any return shipments must be prepaid.
1-2 General Information
MN701
Safety Notice
This equipment contains voltages that may be as high as 1000 volts! Electrical shock
can cause serious or fatal injury. Only qualified personnel should attempt the startup
procedure or troubleshoot this equipment.
This equipment may be connected to other machines that have rotating parts or parts
that are driven by this equipment. Improper use can cause serious or fatal injury. Only
qualified personnel should attempt the startup procedure or troubleshoot this equipment.
PRECAUTIONS
WARNING: Be sure to read all precautions statements in the Series H control
manual before you install the dynamic brake hardware. Failure to
observe all precautions may result in injury.
WARNING: The brake may generate enough heat to ignite combustible
materials. Keep all combustible materials and flammable vapors
away from the brake.
WARNING: The temperature of the air above the brake can be extremely high.
These temperatures can cause sever burns so keep hands away
from the area of the top of the enclosure during or after operation.
WARNING: Be sure the system is properly grounded before applying power.
Do not apply AC power before you ensure that all grounding
instructions have been followed. Electrical shock can cause
serious or fatal injury.
MN701
Caution:
The minimum resistance of the optional braking resistors is
determined by the maximum amount of current the braking
transistor can safety conduct. Using a DB resistor that has less
resistance than is specified in Table 3-1 may damage the control
and/or the DB transistor.
Caution:
Use an RGA assembly that has a resistance equal to or greater than
the Minimum Ohms specified in Table 3-3. Using less resistance
than specified may damage the control and/or the DB transistor.
Caution:
If the DB hardware mounting is in any position other than vertical,
the DB hardware must be derated by 35% of its rated capacity.
Caution:
Controls with an E or W suffix have an internal dynamic braking
transistor and resistor installed. If you are installing a larger DB
resistor , be sure to disconnect the internal resistor wires from
terminals B+/R1and R2. These factory installed wires must be
removed and the ends insulated with electrical tape to prevent
contact with other components. Failure to disconnect the internal
resistor will place the internal and the new resistors in parallel
which may result in equipment damage.
General Information 1-3
Section 1
General Information
1-4 General Information
MN701
Section 2
Dynamic Brake Sizing
Sizing Procedure
This sizing procedure (with different formulas) is used to determine the required DB
Hardware capacity for general industrial machinery or hoisting applications.
To determine regenerated watts (Wr), use the following formulas:
General Machinery
Determine TDEC:
T DEC + D RPM
308
Where:
TDEC =
WK2
t
(1)
Deceleration torque in lb-ft.
D RPM = Change in speed.
WK2 =
Inertia in lb-ft2.
t=
Time in seconds.
Determine Dr:
D r + Duty Cycle +
Determine Wr:
W r + T DEC
Brake Time Required for Deceleration
Total Cycle Time
(Sr * S m)
Dr
(0.0712)
(2)
(3)
Where:
Wr =
Regenerated watts.
TDEC =
Deceleration torque in lb-ft.
Sr =
Maximum speed regenerating (in RPM).
Sm=
Minimum speed regenerating (in RPM).
Dr =
Duty cycle.
Determine part number of external resistor assembly to order:
Refer to Tables in Section 3 of this manual to select the part number.
(4)
Sr
(RPM)
Sm
(RPM)
Brake Time
Total Cycle Time
MN701
DB Sizing 2-1
Section 1
General Information
Hoisting Applications
To determine regenerated watts (Wr), use the following formulas:
Determine Dr:
Lowering Time
Total Cycle Time
(1)
D X lbs X44FPM X EFF X 1.25
(2)
D r + Duty Cycle +
Determine Wr:
Wr +
Where:
Wr =
Regenerated watts.
Dr =
Duty cycle.
FPM=
Speed in feet per minute (to lower the load).
EFF=
Mechanical efficiency (a decimal number).
1.25=
Safety factor.
Note: To provide maximum life and allow for unusual loads,
allow a 1.25 safety factor in the watts value.
Determine part number of external resistor assembly to order:
Refer to Tables in Section 3 of this manual to select the part number.
2-2 DB Sizing
(3)
MN701
Section 3
DB Hardware Selection
DB Hardware Selection
Baldor dynamic brake (DB) hardware includes optional RGA, RBA and RTA assemblies.
RGA
RBA
RTA
Resistor assembly.
Transistor/Resistor assembly.
Transistor assembly.
These optional assemblies are mounted in proximity to the control and are wired to the
control. Table 3-1 is a matrix that describes these assemblies by the DB capacity and
control enclosure size.
Table 3-1 Dynamic Brake Capacity Matrix
Control
Catalog No. Suffix
Control
Enclosure Size
Dynamic Brake Capacity
For more than 400
watts
For more than 800
watts
EO
C, D, E, F, G
For more than 4KW
ER
C, D, E, F, G
For any braking
MO
For more than 4KW
MR
For any braking
RGA
RBA
RTA
For up to 4KW
For more than 4KW
For up to 4KW
For more than 4KW
Assembly is not available for this enclosure size and DB capacity.
MN701
DB Hardware Selection 3-1
Section 1
General Information
RGA Assemblies
RGA Assemblies include braking resistors completely assembled and mounted in a
NEMA 1 enclosure. A listing of available RGA assemblies is provided in Table 3-1.
Caution:
The minimum resistance of the optional braking resistors is
determined by the maximum amount of current the braking
transistor can safety conduct. Using a DB resistor that has less
resistance than is specified in Table 3-1 may damage the control
and/or the DB transistor.
Table 3-1 Dynamic Braking Resistor Assemblies (RGA)
Input
Volts
Max
CT HP *
Minimum
Ohms
230
1-2
30
RGA630
RGA1230
RGA2430
3-5
20
RGA620
RGA1220
RGA2420
RGA4820
7.5 - 10
10
RGA1210
RGA2410
RGA4810
15 - 20
RGA1206
RGA2406
RGA4806
25 - 40
RGA1204
RGA2404
RGA4804
50
RGA2402
RGA4802
460
575
Continuous Rated Watts
600
1200
2400
4800
6400
9600
14200
RGA6402
RGA9602
RGA14202
1-3
120
RGA6120
RGA12120
RGA24120
5 - 7.5
60
RGA660
RGA1260
RGA2460
RGA4860
10
30
RGA630
RGA1230
RGA2430
RGA4830
15 - 25
20
RGA620
RGA1220
RGA2420
RGA4820
30 - 60
10
RGA1210
RGA2410
RGA4810
75 - 250
RGA1204
RGA2404
RGA4804
RGA6404
RGA9604
RGA14204
300 - 450
RGA2402
RGA4802
RGA6402
RGA9602
RGA14202
1-2
200
RGA6200
RGA12200
RGA24200
3-5
120
RGA6120
RGA12120
RGA24120
7.5 - 10
60
RGA660
RGA1260
RGA2460
RGA4860
15
30
RGA630
RGA1230
RGA2430
RGA4830
20 - 30
24
RGA1224
RGA2424
RGA4824
40 - 150
14
RGA2414
RGA4814
RGA6414
RGA9614
RGA14214
3-2 DB Hardware Selection
Maximum standard 2.5KHz constant torque HP rating.
MN701
Section 1
General Information
RBA Assemblies
An RBA Assembly includes a dynamic brake transistor and resistors completely
assembled and mounted in a NEMA 1 enclosure. The are designed for EO and MO
controls. Select the RBA (Table 3-2) based on the voltage rating of the control and the
dynamic brake watt capacity required. If more than 4,000 watts of brake capacity is
required, use a combination of RTA (DB transistor) and RGA (DB resistor) assemblies.
In this case, the minimum resistance of the RGA assembly must be equal to the minimum
resistance value specified for the RTA assembly (refer to Table 3-3).
Table 3-2 Dynamic Braking Assemblies (RBA)
INPUT V
VOLTAGE
MAXIMUM BRAKING TORQUE IN % OF MOTOR RATING
20
25
30
40
50
200
to
240
90%
75%
60%
45%
36%
600
RBA2-610
150%
125
%
100%
75%
62%
1800
RBA2-1806
150%
150
%
150%
115
%
92%
4000
RBA2-4004
150%
150
%
120%
90%
72%
60%
48%
36%
28%
600
RBA4-620
150%
150
%
120%
90%
72%
60%
48%
36%
28%
1800
RBA4-1820
150%
150
%
150%
150
%
150
%
120
%
96%
72%
56%
4000
RBA4-4010
150%
150
%
120%
90%
72%
60%
48%
36%
28%
600
RBA5-624
150%
150
%
120%
90%
72%
60%
48%
36%
28%
1800
RBA5-1824
150%
150
%
150%
150
%
150
%
120
%
96%
72%
56%
4000
RBA5-4014
550
to
600
MN701
75
100
150V
150
48%
200
36%
250
Catalog
No.
HP
380
to
480
60
Cont.
Watts
29%
DB Hardware Selection 3-3
Section 1
General Information
RTA Assemblies
RTA assemblies include a dynamic brake transistor and gate driver circuit board
completely assembled and mounted in a NEMA 1 enclosure. Brake resistors are not
included in the RTA assembly. Each RTA assembly is designed to be used with an RGA
dynamic brake resistor assembly. The minimum resistance of the RGA assembly must
be equal to or greater than the minimum resistance specified for the RTA assembly.
Select the RTA (Table 3-3) based on the voltage and maximum 2.5KHz standard constant
torque HP rating of the control which provides the dynamic brake watt capacity required.
Caution:
Use an RGA assembly that has a resistance equal to or greater than
the Minimum Ohms specified in Table 3-3. Using less resistance
than specified may damage the control and/or the DB transistor.
Table 3-3 Dynamic Braking Transistor Assemblies (RTA)
HP
MAXIMUM BRAKING TORQUE IN % OF MOTOR RATING
208 - 230 VAC
380 - 480 VAC
550 - 600 VAC
20
150%
150%
150%
150%
150%
150%
150%
150%
150%
150%
25
125%
150%
150%
150%
150%
150%
150%
150%
150%
150%
30
100%
150%
150%
120%
150%
150%
150%
150%
150%
150%
40
75%
115%
150%
90%
150%
150%
150%
127%
150%
150%
50
62%
92%
150%
72%
150%
150%
150%
100%
150%
150%
60
60%
150%
150%
150%
85%
145%
150%
75
48%
96%
150%
150%
68%
116%
150%
100
36%
72%
150%
150%
50%
87%
150%
150V
28%
56%
150%
150%
40%
70%
150%
150
48%
126%
150%
34%
58%
150%
200
36%
95%
150%
25%
44%
150%
250
29%
76%
150%
35%
122%
300
62%
125%
29%
100%
350
54%
108%
87%
400
47%
94%
76%
41%
84%
CAT. NO.
450
RTA2-6
RTA2-4
RTA2-2
RTA4-20
RTA4-10
RTA4-4
RTA4-2
RTA5-24
RTA5-14
RTA5-4
Minimum
Ohms
20
10
24
14
3-4 DB Hardware Selection
68%
MN701
Section 4
Installation
WARNING: Resistors may generate enough heat to ignite combustible
materials. To avoid fire hazard, keep all combustible materials and
flammable vapors away from brake resistors.
Physical Installation
Dynamic Brake (DB) Hardware must be installed on a flat, non-flammable, vertical
surface to obtain effective cooling and operation. The ambient temperature must not
exceed 80C.
1.
Select a clean VERTICAL surface that is free from corrosive gasses, liquids,
vibration, dust and metallic particles.
Caution:
2.
If the DB hardware mounting is in any position other than vertical,
the DB hardware must be derated by 35% of its rated capacity.
Mount the DB hardware as shown in Figure 4-1.
Figure 4-1 DB Hardware Installation
Maximum temperatures
near wall.
Maximum temperatures
above the enclosure.
85C
80C
115C
70C
115C
48
65C
36
200C
70C
24
12
75C
MN701
Heat shield inside RBA
units must be in this
vertical direction to
protect transistor and
circuit board.
Installation 4-1
Section 1
General Information
Electrical Installation
Terminal connections for DB hardware are determined by Control model number suffix (E,
W, EO, MO or ER). See Figure 4-2 for terminal identification. Connect the DB assembly
to the control terminal strip as shown in Figure 4-3, 4-4 or 4-5. Be sure to use wire size
specified for your control (Tables 4-1 and 4-2).
Figure 4-2 Control Terminal Identification (DB Connections)
Size C2 EO suffix
B+
E or W suffix
R2
Size C2 ER suffix
R2
B+
B+/R1
EO or MO suffix
B+
GND
D1
D2
GND
ER suffix
R2
E or W Controls
B+/R1
GND
Controls with an E or W suffix have an internal dynamic braking transistor and resistor
installed. The internal resistor is sized for 20% braking cycle. If you are installing a larger
DB resistor (RGA kit), be sure to disconnect the internal resistor wires from terminals
B+/R1and R2. These factory installed wires must be removed and the wire ends
insulated with electrical tape to prevent contact with other components. Be sure to
select the proper size kit based on the dissipation rating of the resistor(s) to handle the
average watts of the overhauling or cyclic load.
Caution:
Controls with an E or W suffix have an internal dynamic braking
transistor and resistor installed. If you are installing a larger DB
resistor , be sure to disconnect the internal resistor wires from
terminals B+/R1and R2. These factory installed wires must be
removed and the ends insulated with electrical tape to prevent
contact with other components.
Figure 4-3 Wiring for RGA Assembly
Control
Terminals
For C2 Only
GND
DB
Terminals
R2
R2
B+
R1
GND
Optional
Dynamic Brake
(RGA)
DB
Terminals
R2
R2
B+/R1
R1
Optional
Dynamic Brake
(RGA)
MOTOR
T3
B-
T3
GND T2
T1
50/60 Hz
3 Phase
Power
T2
T1
L3
L2
L1
Optional Customer Supplied
Breaker or Fuse Protection Subject to Local Codes
GND
See recommended Terminal
Tightening Torques in Tables
4-1 and 4-3.
Note: Although not shown, metal conduit should be used to shield all power wires
and motor leads.
4-2 Installation
MN701
Section 1
General Information
ER Controls
Controls with an ER suffix have an internal dynamic braking transistor factory installed.
If dynamic braking is required, an optional RGA kit may be installed. Be sure to select
the proper size kit based on the dissipation rating of the resistor(s) to handle the average
watts of the overhauling or cyclic load.
EO or WO Controls
Controls with an EO or MO suffix do not have an internal dynamic braking transistor
installed. If dynamic braking is required, an optional RBA kit may be installed. Be sure to
select the proper size kit based on the dissipation rating of the resistor(s) to handle the
average watts of the overhauling or cyclic load.
Figure 4-4 Wiring for RBA Assembly
For C2 Only
Control
Terminals
DB
Terminals
GND
B-
B+
B+
R2
Shielded
Twisted Pair
DB
Terminals
D1
D1
D2
D2
GND
B
B+
B+
Optional
Dynamic Brake
(RBA)
MOTOR
T3
T3
GND T2
T1
T2
T1
L3
50/60 Hz
3 Phase
Power
L2
L1
Optional Customer Supplied
Breaker or Fuse Protection Subject to Local Codes
See recommended Terminal
Tightening Torques in Tables 4-1
and 4-3.
GND
See recommended Terminal Tightening Torques in Control manual.
Figure 4-5 Wiring for RTA Assembly (<22kW)
For C2 Only
Control
Terminals
DB
Terminals
GND
B-
B+
B+
R2
Shielded
Twisted Pair
DB
Terminals
D1
D1
D2
D2
GND
B
B+
B+
Optional
Dynamic Brake
(RTA)
MOTOR
T3
T3
GND T2
T1
R1 R2
T2
T1
R1 R2
See recommended Terminal
Tightening Torques in
Control manual.
50/60 Hz
3 Phase
Power
L2
Optional
RGA
Assembly
L1
Optional Customer Supplied
Breaker or Fuse Protection Subject to Local Codes
MN701
L3
GND
See recommended Terminal
Tightening Torques in Tables 4-2
and 4-3.
Installation 4-3
Figure 4-6 Wiring for RTA Assembly (90kW and 150kW)
Control
Terminals
Shielded
Twisted Pair
DB
Terminals
D1
D1
D2
D2
GND
B
B+
B+
Optional
Dynamic Brake
(RTA)
MOTOR
T3
T3
GND T2
T1
R1 R2
T2
T1
R1 R2
See recommended Terminal
Tightening Torques in
Control manual.
50/60 Hz
3 Phase
Power
L2
Optional
RGA
Assembly
L1
Optional Customer Supplied
Breaker or Fuse Protection Subject to Local Codes
4-4 Installation
L3
GND
See recommended Terminal
Tightening Torques in Tables 4-2,
4-3 and 4-4.
MN701
Table 4-1 Control Terminal Torques & Wire Size for Model No. Suffix E or W
Control Voltage Rating
VAC
230, 460, 575
B+ / B / R1 / R2 /
Terminals
Tightening
Wire Size
Torque
AWG
mm2
Nm
Lbin
10
5.26
2.26
20
All wire insulation must be rated for 600Volts or greater.
Table 4-2 Control Terminal Torques & Wire Size for Model No. Suffix EO, MO, or ER
Control
Voltage Rating
VAC
Braking
Option
Watts Rating
230
230
460
460
575
575
<10,000
>10,000
<20,000
>20,000
<20,000
>20,000
B+ / B and R1 / R2 /
Terminals
Tightening
Wire Size
Torque
AWG
mm2
Nm
Lbin
10
5.26
3.61
32
8
8.37
3.61
32
10
5.26
3.61
32
8
8.37
3.61
32
10
5.26
3.61
32
8
8.37
3.61
32
D1 / D2 /
Terminals
Tightening
Shielded
Torque
Wire Size
AWG
mm2
Nm
Lbin
20-22
0.5
0.4
3.5
20-22
0.5
0.4
3.5
20-22
0.5
0.4
3.5
20-22
0.5
0.4
3.5
20-22
0.5
0.4
3.5
20-22
0.5
0.4
3.5
All wire insulation must be rated for 600 Volts or greater.
D1 and D2 connections are to be made using shielded, twisted pair wire. Be sure to ground the wire shields at
both ends (control and brake assembly).
Table 4-3 DB Terminal Torques (All)
Tightening Torque
Nm
Lbin
3.61
32
Table 4-4 L1 and L2 Torque (90kW and 150kW only)
MN701
Control
Voltage Rating
VAC
Braking
Option
Watts Rating
460
460
92,000
150,000
L1 and L2 Terminals
Tightening
Wire Size
Torque
AWG
mm2
Nm
Lbin
18
0.82
3.61
32
18
0.82
3.61
32
All wire insulation must be rated for 600 Volts or greater.
Installation 4-5
4-6 Installation
MN701
Section 5
Programming
Adjusting Control Parameters
When installation is complete, the control parameters must be set so the control knows
the resistance and wattage ratings of the dynamic brake hardware. The actual procedure
may vary depending upon the type of control used.
Refer to the Programming section of the control manual. Access the Level 2 parameters
and use the following information to assist in setting the DB parameter values.
Action
Description
Press or key
Scroll to the Level 2 Block.
Press ENTER key
First Level 2 block display.
Press or key
Scroll to Brake Adjust block.
Press ENTER key
First Brake Adjust parameter.
Press ENTER key
Select Resistor Ohms.
Use or and SHIFT
keys
Set the Resistor Ohms value to
the correct value for your DB
hardware.
Press ENTER key
Save the Resistor Ohms value.
Press key
Scroll to the Resistor Watts
parameter.
Press ENTER key
Select Resistor Watts.
Use or and SHIFT
keys
Set the Resistor Watts value to
the correct value for your DB
hardware.
Press ENTER key
Save the Resistor Watts value.
Press key
Scroll to Menu Exit.
Press ENTER key
Exit to Brake Adjust parameter.
Press DISP key
Return to Display mode.
MN701
Display
Comments
Press ENTER to access Level 2
Blocks.
Set the Resistor Ohms value to
the value for your DB Hardware.
Set the Resistor Watts value to
the value for your DB Hardware.
Programming 5-1
Section 1
General Information
5-2 Programming
MN701
Section 6
Dimensions
DB Hardware Dimensions
Table 6-1 DB Hardware Size Matrix
RGA Watts
600
1200
2400
4800
6400
9600
14200
RBA Watts
600
1800
4000
RTA Assembly
RTA2 (all)
RTA4 (all)
RTA5 (all)
MN701
Size A
X
X
Size B
DB Hardware Size
Size C
Size D
Size E
X
X
X
X
X
X
X
X
X
X
X
Dimensions 6-1
Section 1
General Information
Size A
11.00 (279,4)
.75
(19)
9.50 (241,3)
.28 (7)
9.75
(247,7)
7.92
(201,1)
9.00
(228,6)
.28 (7)
6.65 (168,9)
Grommeted 0.375 (9,5) Inside Dia.
0.875 (22)
6-2 Dimensions
MN701
Section 1
General Information
Size B
11.00 (278,5)
.75
(19)
9.50 (241,3)
.28 (7)
15.75
(400)
13.92
(353,6)
15.00
(381)
.28 (7)
10.65
(270,5)
Grommeted 0.375
(9,5mm) Inside Dia.
0.875 (22mm)
MN701
HEATSINK SHOWN IS USED ONLY
IN HIGH POWER MODELS.
Dimensions 6-3
Section 1
General Information
Size C
17.00 (432.0)
15.50 (394.0)
.75 (19.0mm)
0.28 (7.0))
29.25
(743.0)
28.13
(714.5)
30.00
(762.0)
.28 (7.0)
6.68
(170.)
6-4 Dimensions
MN701
Section 1
General Information
Size D
14.36
(364,5)
16.250
(413,0)
30.875 (784,0)
0.312
(8,0mm)
31.750 (806,5)
12.650
(321,5)
MN701
Dimensions 6-5
Section 1
General Information
Size E
14.360
(364,5)
16.250
(413,0)
0.312
(8,0mm)
45.875 (1165,0)
46.750 (1187,5)
12.650
(321,5)
6-6 Dimensions
MN701
