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Electrical Pre-Charging Checklist

The document outlines various checks to be performed before charging different electrical equipment at a cement plant, including: 1. MCC panels, individual PCC panels, 11kV HT panels, and HV/MV motors. Checks include cable integrity tests, tightness of connections, earth connectivity, control circuits, relay settings and more. 2. Specific checks for motors include stator and rotor winding tests, slip ring and brush inspections, availability of power supplies, phase clearances and more. 3. The checks aim to ensure electrical and mechanical safety before equipment is charged and put into operation. Sign off is required from electrical and other departments once all checks are satisfactory.

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aapakamukesh
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100% found this document useful (1 vote)
2K views6 pages

Electrical Pre-Charging Checklist

The document outlines various checks to be performed before charging different electrical equipment at a cement plant, including: 1. MCC panels, individual PCC panels, 11kV HT panels, and HV/MV motors. Checks include cable integrity tests, tightness of connections, earth connectivity, control circuits, relay settings and more. 2. Specific checks for motors include stator and rotor winding tests, slip ring and brush inspections, availability of power supplies, phase clearances and more. 3. The checks aim to ensure electrical and mechanical safety before equipment is charged and put into operation. Sign off is required from electrical and other departments once all checks are satisfactory.

Uploaded by

aapakamukesh
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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DALMIA CEMENT (BHARAT) LTD.

, ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING THE MCC
Date:-___________
MCC No. & Name:-
Charged from ___________________________ PCC

PCC Column No.:-


Incoming Breaker Details:-
Incoming Cable Details
Size of Cables:-
No. of Runs :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION


1 Confirmation of Incomer cables are
from respective PCC feeder
2 Meggar value of cables (500V Meggar)

3 Physical checking of PCC feeder


regarding control circuit, CT links,
connection tightening of power as well
as control connections
4 Confirmation of Earth connectivity with
the PCC & MCC
5 MCC Power & Control Bus bar checking

6 Physical checking of MCC regarding


control circuit, CT links, connection
tightening of power as well as control
7 Meggar value of MCC (500V Meggar)

8 To ensure that all the extra holes in the


equipment is plugged properly
9 CT / PT Connections & Polarity

10 Control Transformer
11 Relay settings PCC Side (Outgoing
Feeder)

12 Relay settings MCC Side (Incomer)

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING INDIVIDUAL PCC PANEL
Date:-___________
Panel No.

Application :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

Bus bar checking of the PCC regarding


1 tightness of the Bus bars and to ensure
proper connections of the RYB phases

Bus bar & flexible links checking of the


PCC Bus duct regarding tightness of the
2 Bus bars and to ensure proper
connections of the RYB phases up to the
transformer end
Physical checking of feeder of PCC
regarding control circuit, CT links,
3
connection tightening of power as well
as control
Availability of 240V AC supply for PCC
4 breaker motor charging & 110V DC for
Trip & Close circuit is healthy
Confirmation of Earth connectivity with
5
the PCC
Meggar value of Bus duct / Bus Bar
6
(500V Meggar)
Meggar value of Outgoing Cables (500V
7
Meggar)
Outgoing Cables are properly tightened
8
& connected
To ensure that all the extra holes in the
8
equipment are plugged properly
10 CT / PT Connections & Polarity

11 Control Transformer

12 Type of Relay & Relay Settings

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING 11KV HT PANEL
Date:-___________
Panel No.

Application :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION


1 Confirmation of the cables from HT
panel to respective motor / Transformer
/ outgoing fdr & HT panel to capacitor

2 Proper tightness of the motor cable &


capacitor cable in the HT panel and
earthing strip of cable with the earthing
plate of the panel
3 Physical checking of the panel
regarding control circuit, CT links,
connection tightening of control
connections.
4 Confirmation of Earth connectivity with
the panel & capacitor
5 Meggar value of the cable
(500V and 5000V Meggar)
6 Meggar value of the capacitor
(500V and 5000V Meggar)
7 Physical checking & connection
tightness of the motor capacitor
8 Availability of 240V AC supply for
illumination, relays etc., 110V AC for
Breaker Trip & Close circuit & 110V AC
for PLC interfacing is healthy
9 GRR indications / Feedback of Resis.
Max., Resis. Out, GRR OK
10 PLC connections from I/O panel

11 To test the closing/tripping of the


breaker in the test mode
12 To ensure that all the extra holes in the
equipment is plugged properly
13 Type of Relay & Relay settings

Checked By: -

Checks found satisfactory & can be charged

(Checked By)
(HOD ELECTRICAL)
DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
(ELECTRICAL DEPARTMENT)
CHECKS TO BE PERFORMED BEFORE CHARGING HV / MV MOTORS
Equipment No. :-
Date :-
Motor Name Plate Details
Make:- Voltage:- Ambient Temp.:-
Type:- KW / HP:- Bearing DE Side:-
Sr. No. :- RPM :- Bearing NDE Side:-
Duty:- FLC:- Motor Weight:-
Protection:- HZ:- Lubrication:-
Insl. Class:- Connection :-

Application :-
Type of Motor:-
Motor KW / RPM :- Voltage Rating:-
Motor Control from Load Centre:-
Size of Cable laid (Whatever applicable):-
1. HT Panel to Stator :-
2. Rotor to Starter :-
3. HT Panel to Transformer :-
4. Transformer to Drive Panel :-
5. Drive Panel to Motor :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION


Confirmation of the cables from HT panel / Drive Panel to the
1 respective motor & GRR /LRS/SPRS to rotor ckt of the motor
Physical checking regarding phase to phase & phase to earth
2 clearances, tightness of the stator connections
Physical checking regarding tightness of the star point connection.
3

Physical checking regarding phase to phase & phase to earth


4
clearances, tightness of the rotor connections
Checking of the slipring, carbon brushes, spring tension, carbon brush
5
holder etc.
Confirmation of Earth connectivity with the motor, GRR and control
6
panel
Meggar value of the stator
7
(1000V, 5000V, 11000V Meggar)
9 Meggar Value of Stator Cable / Values of H. Pot test

10 Meggar Value of Rotor Cable / Values of H. Pot test

Meggar value of the rotor


11 (1000V and 2500V Meggar)
12 LPBS availability with proper connection
Availability of 240V AC supply for motor heater & RTD connections
13

Physical checking regarding phase to phase & phase to earth


14 clearances, tightness of the rotor connections from GRR / LRS
/SPRSend
Physical checking of the GRR / LRS / SPRS regarding any loose
15
connections, loose material
3-phase supply availability for control transformer. (for Cooling
16
Blowers & control of GRR)
17 Testing of GRR in the local Mode
To ensure that all the extra holes in the equipment is plugged
18
properly
19 Type of Relay & Relay Settings

20 Resistance Value of Motor Winding

21 No Load Current of Motor


Full Load Current of Motor (To be filled after equipment taken on
22
Load)
Checked By: -
Electrical Deptt.
Checks found satisfactory & released to Mechanical for Coupling etc.

Charged & DOR Checked by :- (Mech. Deptt.) (HOD ELECTRICAL)


DALMIA CEMENT (BHARAT) LTD., ARIYALUR PROJECT
ELECTRICAL DEPARTMENT
CHECKS TO BE PERFORMED BEFORE CHARGING LV MOTORS
Equipment No. :-
Date :-
Motor Name Plate Details
Make:- Voltage:- Ambient Temp.:-
Type:- KW / HP:- Bearing DE Side:-
Sr. No. :- RPM :- Bearing NDE Side:-
Duty:- FLC:- Motor Weight:-
Protection:- HZ:- Lubrication :-
Insl. Class:- Connection :-

Application :-
Type of Motor:-
Motor KW / RPM :- Voltage Rating:-
Motor Control from Load Centre / MCC :-
Feeder Details:-
MCCB Rating:-

Contactor Rating:-
Size of Cable laid (Whatever applicable):-
1. MCC to Motor :-
2. Transformer to Drive Panel :-
3. Drive Panel to Motor :-

S.NO. CHECKS TO BE PERFORMED VALUE / STATUS REMARKS / OBSERVATION

Confirmation of the cables from MCC to the


1
respective motor & MCC to LPB of the motor
Physical checking regarding phase to phase &
2 phase to earth clearances in the Motor terminal
Box
To ensure that motor is properly fixed on
3
Foundation

Physical checking regarding tightness of power


4
connection & control connection in MCC.

Confirmation of Earth connectivity with the motor


5
and LPBS
Meggar value of the motor
6
( 500V Meggar)
7 LPBS availability with proper connection
To ensure that all the extra holes in the equipment
8
is plugged properly
9 Type of Relay / Relay Settings

10 Resistance Value of Motor Winding

11 No Load Current of Motor


Full Load Current of Motor (To be filled after
12
equipment taken on Load)

Checked By: -
Electrical Deptt.
Checks found satisfactory & released to Mechanical for Coupling etc.
Charged & DOR Checked by :- (Mech. Deptt.) (HOD ELECTRICAL)

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