Erection of Skewed Bridges: Keys to an
Effective Project
Bob Cisneros, P.E.
Chief Engineer
High Steel Structures Inc.
Introduction
CASE STUDY 1
I-87 NB Connector over I-287 EB
Erector: Yonkers Contracting Co.
HSSI Job No. NY 01066
CASE STUDY 2
SR 0031 over PA Turnpike
Somerset Co., PA
Erector: High Steel Structures, Inc.
HSSI Job No. PA 01004
CASE STUDY 3
SR 0028 OVER CSX RR
Erector: Alvarez, Inc./High
Steel Joint effort
HSSI Job No. PA 3127
Case Study 1
Single-Span Skewed Structure. Each end twists in
opposite directions
Span: 265 ft
Skew: 65 o (PA 25 o)
Web Layover: 2 : 120
(4 at full no-load profile)
Restores to plumb at
application of dead loads
I-87 NB Connector over I-287 EB
Erector: Yonkers Contracting Co.
LONG-SPAN, DEEP, HIGHLY SKEWED STRUCTURES TEND
TO UN-TWIST AS DEADLOAD DEFLECTIONS OCCUR.
YELLOW = TWISTED AT ERECTION (STEEL DL PROFILE)
BLUE = PLUMB UPON APPLICATION OF DEADLOADS
SHORED TO DEVELOP
ERECTED PROFILE
WEB LAYOVER: 4: 10 ft (shored to no-load)
I-87 NB Connector over I-287 EB
Erector: Yonkers Contracting Co.
Skewed Bridge Erection
Steel Dead Load
Source: AASHTO/NSBA Steel Bridge Collaboration G12.1-2003, Fig. 1.6.1.B
Guidelines for Design for Constructibility (see www.steelbridges.org)
Skewed Bridge Erection
Complete Dead Load
Twisted Arch Lateral Bracing
LB
Twist:
15mm (5/8+)
LB1,2
Camber:
65mm (2 1/2+)
Rte 9 over Connecticut River
(New Hampshire & Vermont)
Erector: Cianbro Corp.
Detailing and Fabrication for
Severe Skew
DETAILER CONFIRMS IF OWNER WANTS STRUCTURE PLUMB AT ERECTION OR
FINAL POSITION
DETAILED TO FINAL POSITION: DURING ERECTION, CROSSFRAMES FORCE/TWIST
THE GIRDER WEBS OUT OF PLUMB.
GIRDER WEB LAYOVER IS COMPUTED PURELY AS A GEOMETRIC EFFECT, BASED ON:
Span, L
Skew,
Dead Load Camber (especially, concrete DL), CONC
Girder Depth, D
GIRDER END ROTATION IS COMPUTED.
Ref. NYSDOTs Elastomeric Bearing Design Manual (1979), p. 15:
STEEL=( 4STEEL) /L ; similarly, CONC CONC
NEXT, BASED UPON ROTATION & SKEW, THE OUT-OF-PLAN LAYOVER OF THE WEBS IS COMPUTED
AT SUPPORTS (OPPOSITE SENSE AT ABUTMENTS). IF COMPUTED TO ACCOMMODATE SLAB DL:
L.O. = { SIN [ Tan-1( CONC) ] x Depth }/Tan (Skew)
FOR A SIMPLE SPAN, SKEWED BRIDGE, DETAILING TO FINAL POSITION
CREATES A TWIST IN THE GIRDERS AT TIME OF ERECTION, WHICH
RELAXES UPON APPLICATION OF CONCRETE DEADLOADS (Like wringing a
towel).
ASSUMPTIONS:
THE GIRDERS ARE FLEXIBLE ALONG THEIR SPANS, SO THE BRIDGE CROSS-SECTION AT
DIAPHRAGM LINES RETAINS ITS INTEGRITY
SIMILAR TO THE CHICAGO TRUSS ERECTION METHOD, WHERE:
(TRUSS) MEMBERS, AS ERECTED UNDER A NO STRESS (OR PRACTICALLY SO)
CONDITION, MUST BE BENT AND FORCED TO FIT THE END CONNECTIONS, THUS
INTRODUCING AN INITIAL REVERSE SECONDARY STRESS WHICH WILL THEORETICALLY
DISAPPEAR WHEN THE STRUCTURE ASSUMES THE LOADING FOR WHICH IT IS
CAMBERED.
(AREMA Ch.15, Sect 9.3.2.7)
DESIGNER MUST EITHER :
ENSURE SUFFICIENT TORSIONAL FLEXIBILITY TO PERMIT WEB-LAYOVER (TWIST), OR
INCREASE VERTICAL (X-X) AND/OR TORSIONAL (CURVED) STIFFNESS TO REDUCE DEFLECTIONS
Examples:
Short-span, heavy through girders
Closely-spaced, deep girders
deck placement sequence can restrain relaxation (DL deflection)
Twisting of the cross section about the z axis is resisted
by St. Venant and warping torsion. Conditions of
geometry, restraints and loading will determine the
relative importance of the two types of torsion.
- FHWA Bridge Engineering Course
Source: FHWA, Bridge Engineering (Vol I),
NHI Course No. 13064, pp. 13-31 thu 13-38 (1994).
St. Venant-type is pure, uniform & un-restrained torsion.
When the cross section is restrained or prevented from
warping, warping torsion develops.
End CF
Int CF
Case Study 2
Two Equal-span Skewed Structure. Each Span Twists in
Opposite Directions Centered About the Parallel Pier
Spans:
161 ft each
Skew:
70 o (PA 20 o)
Web Layover:
1 : 48
Restores to
plumb at
application of
dead loads
SR 0031 over PA Turnpike Somerset Co., PA
Erector: High Steel Structures Inc.
General, Practical Skew Limits:
< 300 ft SPAN, 60o + REASONABLE (65o + FOR 200 thru 250 ft)
Possibly higher for shorter spans
Check bearing rotational limit
SAMPLE
COMPUTATIONS
1) Long-span (single)
L = 270 ft
XY=65o
2) Two span
continuous
L = 160 ft
XY=70o
3) Curved & skewed
L = 110 ft
R=400 ft
XY=65o
4) Skewed widening
L = 230 ft
XY=75o
XY
Fabricating and Erecting
Skewed Structures
FABRICATION:
Girders built as for
un-skewed structures, to
no-load Laydown profile
Cross-frame drops
detailed to reflect noload, steel DL or final
position
ERECTION:
Girders erected to
approximate no-load
profile.
Shop-assembled cross
frames will normally
force the required twist
condition
If knock-down (fieldassembled strut)
cross frames, can be
problematic.
Cross Frame Connections
preferred (by fabricators)
20o maximum skew
Note: In the intermediate cross frame detail shown,Dimension A is the
drop (usually tabulated beneath the detail for similar cross frames.)
DROP
Skewed connection parts can be complicated, especially
when combined with knock-down crossframes.
Erecting Highly-Skewed Structures
REF
ERE
NCE
O
REF
ERE
NCE
O
NLY
TOWERS & TIE-DOWNS FACILITATE TWIST
NLY
Case Study 3
Combining Curvature, Severe Skew
& Stiffness Successfully.
Spans: 130 ft -130 ft
Skew: 64 o (PA 26 o), & varies
Web Layover: 1 max : 4 ft
Asymmetrical, continuous flared structure
sub-girders framed rigidly into main girders at narrow spacing
vertical sag-curve
radius: 1,000 ft+/- (varies, chorded)
SR 0028 over CSX RR, Allegheny County, PA
Erector: Alvarez, Inc./HSSI joint effort
SIMPLE SPAN SUB-GIRDERS FRAMED INTO
CONTINUOUS MAIN GIRDERS NEAR 0.6L2
(MAX M+). DESIGNER BALANCED RELATIVE
STIFFNESSES OF ADJACENT GIRDERS VIA
3DFE MODEL, TO MINIMIZE DIFFERENTIAL
DEFLECTION.
WHERE RESTRAINT BY CLOSELY SPACED
DIAPHRAGMS WAS ANTICIPATED,
CONNECTIONS WERE LEFT SNUG TIGHT
UNTIL AFTER DECK POUR (UTILIZED O.S.H.
AT THE DIAPHRAGM PLY OF CONNECTION).
SNUG-TIGHT
WEB LAYOVER: 2 +/- MAX (varies)
Snug-tight locations at time of pour
RELATIVE DL DEFLECTIONS (4
MAXIMUM) BETWEEN THE
CLOSELY SPACED SUBGIRDERS AND MAIN GIRDERS.
Through effective communication
among key parties on the project,
only two holes (shown below) failed
to come into full alignment.
Sub-girder SG1
Sub-to-main girder connection
Minor, localized mis-alignment
SETTING STEEL
WEB-LAYOVER
SETTING SPAN 1 (EASIER)
PADOT BRG CONST. TOLERANCE
SETTING SUB-GIRDER
(FASCIA, SG1)
STRUCTURE ERECTED
Thank you for your attention.
QUESTIONS?
Robert A. Cisneros, P.E.
Chief Engineer
1770 Hempstead Road P.O. Box 10008
Lancaster, PA 17605-0008
(717)293-4086 Fax (717)293-4061
[email protected] www.highsteel.com
Long Island Expwy over Cross-Island Parkway
NYSDOT Contract D258437
Contractor: Perini Corp.
Curved, FCM Trapezoidal Box Girders
Radius = 325 ft (min.)
