PT.

L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non

METHOD STATEMENT
PERMANENT NON REMOVABLE GROUND ANCHOR
PROYEK NORMALISASI KALI CILIWUNG
WASKITA HUTAMA JO
Revision 01
May 2014

L &M
PT. L&M SYSTEMS INDONESIA
JL. JUANDA III No. 8
KEBON KELAPA GAMBIR, JAKARTA 10120
TELP : 021 - 345 8568
FAX : 021 - 345 4044
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PT. L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non

TABLE OF CONTENT
1. GENERAL..3
2. TENDON ASSEMBLY..3
3. SEQUENCE OF INSTALLATION4
4. STRESSING4
5. GROUT MIX PROPORTION.5
6. MATERIAL SPECIFICATION..6
7. QUALITY CONTROL6
8. RECORDING..7
9. EQUIPMENT..7

APPENDIX A

SITE ORGANIZATION CHART

APPENDIX B

LIST OF EQUIPMENT

APPENDIX C

MATERIAL SPECIFICATION & BROCHURES

APPENDIX D

INSPECTION TEST PLAN & FORMS

APPENDIX E

ILLUSTRATION DRAWINGS

PT. L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non

METHOD STATEMENT
PERMANENT NON REMOVABLE GROUND ANCHOR
I. GENERAL
This method statement is
prepared to state the proposed
construction method for Permanent Non
Removable Ground Anchor Work and
shall be after approval is given by the
engineer, distributed to all parties
concerned so that the Ground Anchor
Works work may be carried out with the
same information.
The NORMALISASI KALI CILIWUNG
Project requires a Permanent Non Removable
Ground Anchor as a part of Sheet Pile structure
to execute the river excavation.
This method statement describes the step
by step sequential order of the operation
entailed in :
1. Fabrication / Assembly
2. Drilling, Installation and Grouting
3. Stressing
4. Remove / Releasing
II. TENDON ASSEMBLY AND
CONFIGURATION
The effective strands shall comprise of
12.7 mm diameter uncoated 7-wire Low
Relaxation PC Strand in compliance wiyh
ASTM A-416 Grade 270 Low Relaxation with
minimum breaking strength of 183.7 kN (UTS).
As the system was Permanent Ground
Anchor, the tendons configuration as follow :
1. They are fully greased and sheated
with HDPE hose as specified
2. At end node of tendon detailed with
looping 600 mm pitch 2 stagings 3
number of strands each loop.
3. To binding strands into tendons each
1.00 m pitch to be spaced plastic

I. UMUM
spacer and centralizer in order to
keep tendon cnter to drilling hole.
Metode Pelaksanaan ini disiapkan
sebagai proporsal metode konstruksi untuk
pekerjaan Permanent Non Removable Ground
Anchor dan setelah disetujui oleh konsultan,
didistribusikan kepada semua pihak yang
terlibat agar pekerjaan Ground Anchor ini dapat
dilaksanakan dengan informasi yang sama.
Proyek NORMALISASI CILIWUNG
ini memerlukan Permanent Non Removable
Ground Anchor sebagai bagian dari strutur
Sheet Pile untuk pelaksanaan normalisasi
sungai.
Metode kerja ini menggambarkan
langkah demi langkah urutan kerja sebagai
berikut :
1. Fabrikasi
2. Pengeboran,
Pemasangan
dan
Grouting.
3. Penarikan
4. Pembongkaran.
II. PERAKITAN TENDON DAN
KONFIGURASI
Strand yang dipakai adalah diameter
12.7 mm type uncoated 7-kabel sesuai standar
ASTM A-416 Grade 270 Low Relaxation
dengan kekuatan putus minimal 183.7 kN
(UTS).
Sesuai dengan sistem Permanent
Ground Anchor konfigurasi tendon adalah
sebagai berikut :
1. Seluruh permukaan PC Strand dilapisi
gemuk dan dibungkus dengan pipa
HDPE sebagaimana yang disyaratkan.

PT. L&M Systems Indonesia

Removable Ground Anchor

2. Pada bagian ujung tendon diperinci

dengan loop jarak masing-masing 600
mm tiap loop berjumlah 3 strand.
3. Pada jarak 1.00 m dipasang centralizer
untuk meletakkan tendon di tengah
lubang pengeboran.
III. SEQUENCE OF GROUND ANCHOR
INSTALLATION
The Sequence of Ground Anchor
Installation is described in detail below :

Method Statement-Permanent Non

IV. STRESSING OF GROUND ANCHOR

Stressing shall not commence until the
grout had attained their 7 days strength or
characteristic strength of 300 kg/cm2 cube test.
Each anchor is stressed by a jack machine.

III. URUTAN PEMASANGAN GROUND

ANCHOR
Urutan pemasangan ground anchor
digambarkan secara detail berikut ini :

Drill to the design length of ground

anchor and its inclination, plus an over
drill of about 300 to 500 mm to allow for
any heavy soil or rock materials that
cannot be removed by flushing.

Upon completion of drilling, the drilled

hole flushed with water and/or air for 2
or 3 minutes to remove as much heavy
solids as possible.

The drill rods are then extracted.

A HDPE tremie hose is lowered to the

bottom of the drilled hole and flush with
the clean water.
The fabricated ground anchor tendon is
then home into the drill hole.
Grouting is then carried out through the
tremie hose. The hose is pulled up in
stages during the grouting process but
must be maintained at about 3.00 M
below the theoretical grout level.
Grouting shall be terminated once about
the same consistency as that in the
mixer/ agitator appears at the surface.

Anchor plate or anchor bracket (vertical

wall systems) is installed in accordance
to design drawing.

Pengeboran dilakukan dengan panjang

dan kemiringan sesuai dengan desain
dan dilebihkan sekitar 300 sampai 500
mm untuk tempat seandainya terdapat
material yang tidak dapat dikeluarkan
saat dilakukan pembersihan.
Setelah pengeboran selesai, lubang
bekas pengeboran dibersihkan dengan
air atau angin selama 2 atau 3 menit
untuk mengeluarkan sebanyak mungkin
sisa material.
Kemudian pipa pengeboran dapat
dikeluarkan.
Pipa HDPE dapat dimasukkan ke dasar
lubang dengan terlebih dahulu dicuci air
sampai bersih.
Fabrikasi dari tendon ground anchor
dimasukkan
kedalam
lubang
pengeboran.
Kemudian dilanjutkan dengan pekerjaan
grouting melalui pipa tremie. Dan pipa
tremie ini ditarik secara bertahap selama
grouting dan kemudian pipa dibiarkan /
ditahan pada ketinggian 3.00 M dibawah
batas teoritis grouting.
Adonan material grouting
harus
mempunyai konsistensi yang sama
antara yang ada di pengaduk dengan
hasil grouting yang keluar di permukaan.
Plat angkur atau braket ( untuk sistem
dinding vertical ) dipasang sesuai
dengan gambar desain.
4

PT. L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non

V. GROUT MIX PROPORTION AND

STRENGTH.
IV. PEKERJAAN STRESSING GROUND
ANCHOR.
Stressing tidak akan dilakukan sampai
kekuatan tekan umur grouting 7 hari atau sudah
mencapai kekuatan karakteristik kubus 300
kg/cm2. Masing-masing angkur di stressing
dengan menggunakan hidrolik jack.
The stressing jack pressure gauge shall
be used as a basis for the stressing loads.
Measurement of strand elongation shall be by
measure tape.
Every contract ground anchor shall be
proofed stressed to 125 % design loads and
locked off at 115 % of design load.
The stressing cycle is shown in Table 1

Water
Cement
Add. Tricosal
W/C Ratio
Strength 7 d
Strength 28 d

= 21 22.5 ltr
= 50 kg
= 500 grams
= 0.42 0.45
= 30 N/mm2
= 40 N/mm2

Catalogue of the non-shrink

TRICOSAL 181 is attached.

additive

Kuat tekan yang terbaca pada

manometer
dipakai sebagai dasar untuk beban stressing.
Dan pengukuran perpanjangan strand dipakai
penggaris besi.
Setiap titik ground angkur akan ditarik
sampai 125 % beban rencana dan dikunci pada
115 % dari beban rencana.

below :
TABLE 1 :
ACCEPTANCE TEST LOAD CYCLE

Siklus stressing dapat dilihat pada Tabel

1 dibawah ini :

Load Increment (% Tw)

Period of Observation (min)

10
50
100
125
100
50
10

1
1
1
15
1
1
1

V.

CAMPURAN GROUTING DAN

KEKUATAN

Air

= 21 22.5 ltr
5

PT. L&M Systems Indonesia

Removable Ground Anchor

Semen
= 50 kg
Add. Tricosal = 500 grams
W/C Ratio
= 0.42 0.45
Kuat Tekan 7d = 30 N/mm2
Kuat Tekan 28d = 40 N/mm2

Terlampir brosur dari additive TRICOSAL 181

VI. MATERIAL SPECIFICATION

An anchor is deemed to be satisfactory if :

It can hold the proof load of 125 % of

the working load.
The apparent free tendon length is not
less than 90 % of the design free length
nor more than design free length + 50 %
tendon bond length.

Item

Materials

PC Strand, dia 12.7 mm Stress Relieve

7 wire, grade 270

Ordinary Portland Cement

Water

Method Statement-Permanent Non

1
2
3
4
5
6

Position
Alignement
Inclination
Drill Length
Anchor Tendon Installed Length
Grout Strength

VI. SPESIFIKASI MATERIAL

Suatu angkur dikatakan bagus jika :

Dapat menahan proof load sebesar 125

% dari beban kerja
Panjang sebenarnya free length tidak
kurang dari 90 % dari disain free length
atau tidak lebih dari disain free length +
50 % tendon bond.

Specification Code
Specification Code

ASTM A 416 Min Breaking Load 183.7 kN

Non-Shrink Addditive Tricosal 181

See Attached Brochure

VII. QUALITY CONTROL

The fpllowing quality control checks
shall be taken during the course of works :

Item

Quality Control Check

VII. KONTROL KUALITAS

Dalam mengikuti control kualitas pekerjaan,
maka harus dipenuhi beberapa hal :
Specification Code
Method Checking
6

PT. L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non

Theodolite / Measuring Tape

Survey / Measuring Tape
Angle Finder
Number of Drill Rods
Measuring Tape
Unconfined Compression Test

The tolerances and frequencies of the above

checks are listed in the quality control check
list.

VIII. RECORDING FORMS

Toleransi dan frekuensimdari pengecekan diatas

telah terdapat pada daftar control kualitas
(terlampir).
VIII. LEMBARAN REKAMAN

The following recording forms shall

submitted during the progress of work :

be

Lembaran lembaran rekaman akan diberikan

selama pelaksanaan pekerjaan.

1. Daily Report
2. Ground Anchor Installation Record
3. Groung Anchor Stressing Records
Sample of the above recording forms is
attached.

Contoh dari semua rekaman diatas terlampir.

IX. PERALATAN

IX. EQUIPMENTS
The following are the main equipment that will
be used for this project.
1. Drill Rig

2 Nos

2.
3.
4.
5.

2 Sets
2 Nos
2 Nos
2 Nos

Grout Mixer
Grout Pump
Stressing Jack 200 T
Twin Hydraulic Pump

1. Laporan harian
2. Rekaman Pemasangan Ground Angkur
3. Rekaman Stressing Ground Angkur

Berikut daftar peralatan utama yang akan

dipakai di proyek ini :
1. Drill Rig

2 unit

2.
3.
4.
5.

2 Set
2 unit
2 unit
2 unit

Grout Mixer
Grout Pump
Stressing Jack 200 T
Twin Hydraulic Pump

PT. L&M Systems Indonesia

Removable Ground Anchor

Method Statement-Permanent Non