QPhase
Improving the Quality of Life through the Power in Light
QR12 (1.22) Diameter Optical Encoder
Design Features:
Low profile assembled height of
Bearing design simplifies encoder attachment
Resolutions up to 20,000 lines per revolution
SIN/COS Outputs available up to 1250 LC
4, 6 or 8 pole commutation
Multiple Bolt Circle mounting
Through shaft sizes up to 0.375 (10mm) Diameter
High Noise Immunity
Cost Competitive with Modular Encoders
500 kHz Frequency Response
RoHS Construction
Description:
Quantum Devices, Inc. Model QR12 provides an improved feedback solution in applications traditionally using
modular encoders. With an over all height of less than one inch and the stability of a bearing encoder design,
the model QR12 can provide significant performance upgrades in applications limited by modular encoder
solutions. Outputs consist of two incremental quadrature channels with an index pulse and three-phase
commutation. A flexible spring steel mount allows for much greater tail shaft run out and TIR than can be
tolerated by modular encoder designs, while also providing 30 degrees of rotation for commutation timing.
Ordering Information
Sample: QR12-1000-4-A-B-L-C-A
Model
QR12 24 *
256
360
500
512
1000
1024
1250
P PR
2000
2048
2500
4000
4096
5000
- Poles -
8192
10000
16384
20000
0=
4=
6=
8=
0
4
6
8
Electrical
A= RS422 (TTL)
B= oc UVW
C= Sine/Cosine
& RS422
(TTL) UVW
D= Sine/Cosine
& OC UVW
Hub Configuration B= Bottom Mount Hub
(Hole in Cover)
C= Bottom Mount Hub
(NO Hole in Cover)
Hub Size
A=
B=
C=
D=
E=
F=
G=
J=
K=
L=
M=
N=
3mm
4mm
5mm
6mm
8mm
10mm
7mm
.125
.1875
.25"
.3125"
.375"
Mounting
Index
A= SS 1.812" Flex A= Gated to AB, 90deg
B= SS 1.575" Flex
C= SS 1.280" Flex C= Ungated Square Wave
(Sine/Cosine Only)
D= Ungated Sinusoidal
(Sine/Cosine Only)
Consult Factory For Configurations Not Shown, * 24PPR only available 0 poles. Sin/Cos limited to these resolutions
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
Fax: (608) 924-3007
URL: www.quantumdev.com
E-mail: [email protected]
Incremental Electrical Specifications
Output Waveforms
Input Voltage
Input Current Requirements
Input Ripple
5 VDC 5%
65mA Typ., 100mA Max Plus Interface Loads
2% Peak to Peak @ 5 VDC
Output Circuits
(A) 26C31 RS 422A Line Driver (TTL Compatible)
(B) ABZ Line Driver, UVW Open Collector (No U V W)
90 Electrical Typical
180 Electrical 10% Typical
Output A
Incremental Output Format
Output A'
Frequency Response
Symmetry
Minimum Edge Separation
Output B
Output B'
90 Nominal, Gated With A & B
Output Z
Commutation Format
Commutation Accuracy
Z channel to U channel
Quadrature with A leading B for CW rotation.
Index Pulse true over A and B High.
500 kHz
180 Degrees 10% Typical
<4000PPR = 54 electrical degrees
4000PPR = 45 electrical degrees
Three Phase 4, 6 or 8 poles
1 mechanical
1 mechanical
Environmental Specifications
Storage Temperature
Operating Temperature
IP Rating
Humidity
Vibration
Shock
Output Z'
Output U
Output U'
-40 to 125 C
-20 to 115 C
40
90% Non-Condensing
20 g's @ 50 to 500 CPS
50 g's @ 11mS Duration
120 Electrical Typical
Mechanical Specification
Output V
Through Shaft Diameter
Output V'
240 Electrical Typical
Output W
Output W'
Clockwise Shaft Rotation as Viewed Looking
at the Encoder Face. See Figure Below.
Recommended Shaft
Engagement
Radial Shaft Movement
Axial Shaft Movement
Maximum Shaft Speed
Interface Connector
Mounting
Moment of Inertia
Acceleration
Accuracy
0.125, 0.1875, 0.250", 0.3125", 0.375",
3mm,4mm 5mm 6mm ,7mm, 8mm, 10mm
Tolerance: -0.0000, + 0.0006
.50 Minimum
0.007" TIR
0.030"
8000 RPM, Contact Customer Service for Higher RPM
Connector: JAE P/N F1-W15P-HFE
1.28, 1.575, 1.812 Bolt Circle
9.1 x 10-5 oz-in-S2
1x105 Radians/S2
Instrument Error 1.5 arc min. max
15 Pin Connector
JAE P/N: F1-W15P-HFE
Pin
NOTE: Relationship of Z signals to U,V,W signals is
not to scale. A & B signals have no relationship to
U,V,W signals.
Electrical Output Circuits
A) 26C31 (RS422)
B) 26C31 ABZ, Open
Collector UVW
Number
Function
1
2
3
4
5
6
7
8
9
10
11
12
13
14
A
AB
BZ
ZU
U-
V
V-
W
W-
Vcc
GND
A'
A'
B'
B'
15
Open
U-, V- and W- not present for opencollector UVW Electrical Option.
Z'
Z'
U'
V
Fax: (608) 924-3007
URL: www.quantumdev.com
V'
W
W'
26C31 Sink/Source Current (max) = 20ma (meets
RS-422 at 5vdc supply.
Open Collector Sink Current (max) = 30ma
Open Collector Pull Up Voltage (max) = 30vdc
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
E-mail: [email protected]
*Quantum Devices, Inc. reserves the right to make changes in design, specifications and other information at any time without prior notice.
Sin/Cos Output Waveforms
Sin/Cos Electrical Specifications
Input Voltage
Input Current Requirements
Input Ripple
5 VDC 5%
65mA Typ., 100mA Max Plus Interface Loads
2% Peak to Peak @ 5 VDC
Output Sine'
Output Circuits
(C) Sine/Cosine, Index & RS422 UVW (TTL Compatible)
(D) Sine/Cosine, Index & UVW Open Collector
Output Cosine
Incremental Output Format
Output Sine
Output Cosine'
Maximum Z Width
Output Z
Output Z'
Frequency Response
Sine/Cosine & Index
Amplitude
Commutation Format
Commutation Accuracy
Z channel to U channel
Quadrature Sine/ Cosine with A leading B for CW
rotation. Ungated Index Pulse.
500 kHz
1 Vpp 5% (Measured Differentially)
Three Phase 4, 6 or 8 poles
1 mechanical
1 mechanical
Output U
Electrical Output Circuits
15 Pin Connector
Output U'
120 Electrical Typical
Output V
Output V'
240 Electrical Typical
Output W
Output W'
Clockwise Shaft Rotation as Viewed Looking
at the Encoder Face. See Figure Below.
JAE P/N: F1-W15P-HFE
Pin
Number
Function
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Sine
Sine Cosine
Cosine Z
ZU
U-
V
V-
W
W-
Vcc
GND
15
Open
A) 1Vpp Sine/Cosine,
Line Driver UVW
B) 1Vpp Sine/Cosine,
Open Collector UVW
Sine
Sine
Sine'
Sine'
Cosine
Cosine
Cosine'
Cosine'
Z'
Z'
U'
V
V'
W
W'
26C31 Sink/Source Current (max) = 20ma (meets
RS-422 at 5vdc supply.
Open Collector Sink Current (max) = 30ma
Open Collector Pull Up Voltage (max) = 30vdc
U-, V- and W- not present for opencollector UVW Electrical Option.
NOTE: Relationship of Z signals to U,V,W signals is
not to scale. Sine & Cosine signals have no
relationship to U,V,W signals.
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
Fax: (608) 924-3007
URL: www.quantumdev.com
E-mail: [email protected]
*Quantum Devices, Inc. reserves the right to make changes in design, specifications and other information at any time without prior notice.
DIMENSIONS
1.28 BOLT CIRCLE WITH BOTTOM MOUNT HUB
1.575 BOLT CIRCLE WITH BOTTOM MOUNT HUB
1.812 BOLT CIRCLE WITH BOTTOM MOUNT HUB
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
Fax: (608) 924-3007
URL: www.quantumdev.com
E-mail: [email protected]
*Quantum Devices, Inc. reserves the right to make changes in design, specifications and other information at any time without prior notice.
SIZE 15 RESOLVER MOUNTS
Utilize the optional resolver mount adapters to mate the QR12 - 1.280 Flex mount option to Size 15 Pancake
Resolver motor configurations. Eliminate the expensive mounting servo clamps by attaching either the two or
three point adapters directly to the servo clamp holes. Assemble the QR12 to the adapter plate using (2) 4-40
screws. For jam nut attachment to threaded motor shafts, refer to JR12 Jam Nut Mount Optical Encoder
Literature.
DIMENSIONS
Optional Aluminum Resolver Adapters
2074D024 Two Point 30 Degree
Commutation Adjustment Range
2074D026 Three Point 30 Degree
Commutation Adjustment Range
2074D025 Two Point 360 Degree
Commutation Adjustment Range
2074D027 Three Point 360 Degree
Commutation Adjustment Range
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
Fax: (608) 924-3007
URL: www.quantumdev.com
E-mail: [email protected]
*Quantum Devices, Inc. reserves the right to make changes in design, specifications and other information at any time without prior notice.
CABLE OPTIONS
(2080AG039, 2082AG039, 2081AG019, 2083AG019)
Consult Factory for Custom Lengths
39.0" +/- 1.0"
1.0" typ.
One Meter Cable Both Ends Terminated:
2080AG039 = 14 Conductor 28awg for UVW Commutation
2082AG039 = 8 Conductor 28awg for Non-Commutation
Connector = JAE FI-W15S
Signal
Function
2080AG039
2081AG019
Wire Color
2082AG039
2083AG019
Wire Color
Brown
Brown
A-
White
White
Blue
Blue
B-
Green
Green
Orange
Orange
6
7
8
ZU
U-
Yellow
Violet
Gray
Yellow
White/Brown
Pin
Number
19.0" +/- 1.0"
1.0" typ.
Half Meter Cable One End Terminated:
2081AG019 = 14 Conductor 28awg for UVW Commutation
2083AG019 = 8 Conductor 28awg for Non-Commutation
Connector = JAE FI-W15S
10
V-
White/Red
11
White/Orange
12
W-
White/Yellow
13
Vcc
Red
Red
14
GND
Black
Black
15
No Connect
Note:
1. Cable has internal foil shield with 28awg drain wire
trimmed to jacket edge.
2. Unused wires to be locally isolated from adjacent signal
wires, Vcc and GND to prevent damage to encoder
signals.
ENCODER INSTALLTION INSTRUCTIONS
1. Using two fingers slide the encoder onto shaft.
2. For additional security, Loctite can be applied to the encoder hub set screws. Remove the encoders set
screws and using tip of toothpick apply appropriate amount of Loctite thread locking adhesive. A nonpermanent adhesive is recommended.
3. Insert and tighten encoder set screws using a .050 hex wrench. Typical torque range of 50 to 80 oz-in.
4. Fixture the stainless steel flex mount to the mounting surface with #6-32 button head screws.
For brushless motors requiring commutation timing:
Encoder drawings indicate position of encoder hub to encoder body at Z (index). Rotating the hub to this
position allows for known U channel transition state (prior to step one above).
Powering appropriate motor windings allow for locking motor shaft location to match the appropriate U
transition (prior to step one above).
While mechanically back driving the motor, monitor motor winding EMF position to the powered encoder
position. Rotate the encoder stainless steel flex mount to achieve accurate timing of encoder commutation
feedback channels to the appropriate motor winding EMF. Tighten the screws retaining the encoder
stainless steel flex mounts.
Additional installation and handling instruction available at: www.quantumdev.com
Quantum Devices, Inc. 112 Orbison St., P.O. Box 100, Barneveld, WI 53507
Tel: (608) 924-3000
Fax: (608) 924-3007
URL: www.quantumdev.com
E-mail: [email protected]
*Quantum Devices, Inc. reserves the right to make changes in design, specifications and other information at any time without prior notice.
Rev. 150106
