SUMMARY REPORT
BINDER COURSE
Asphalt layer
ID:
916
km 71+300
Date:
12/26/2010
Source:
SUMMARY REPORT
Properties
Test results
Bulk density of Marshall specimen
Specified
(g/cm3)
Stability of Marshall specimen
(kN)
min 6 kN
Flow of Marshall specimen
(mm)
max 4 mm
Air Voids in Total Mix
Percent Voids Filled
with Bitumen
Bitumen content in Asphalt mix
(%)
3-8%
(%)
5.3
Thickness of Core specimen
(cm)
6.2
(%)
Bulk density of Core specimen
(g/cm3)
Compaction of asphalt layer
100
5.30.3%
(%)
min 97 %
100.0
93.6
90
Aggregate Mix
80
Average
70
57.8
60
Passing (%)
50
42.2
40
27.9
30
20
13.6
7.8
10
0
25.0
19.0
9.5
4.8
2.4
0.6
0.3
5.3
0.2
2.1
0.1
Sieve (mm)
REMARKS:
Tested by Lab - technician
(Contractor)
Checked by M.E.
(Contractor)
xxx
xxx
QR 457-1
Witness by M.I.
(Consultant)
QUANTITATIVE EXTRACTION OF BITUMEN
AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES
BINDER COURSE
EXTRACTION 1
Source:
Asphalt layer
ID:
916
km 71+300
Date:
12/26/2010
BITUMEN EXTRACTION
1213.4
199.2
209.7
1139.8
0.0
1150.3
63.1
A : Wt of Mix (g)
B : Bowl empty (g)
C : Bowl with sediment (g)
D : Wt of Aggregate after test (g)
S : Sediment fines (rest)
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)
5.2
G (100xF/A) : Bitumen Percentage by Wt of Mix (%)
PARTICLE SIZE ANALYSIS OF AGGREGATE
BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075
ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL
100
Retained Weight
cum. (g)
0
59
411
195
141
183
63
39
37
4
18.3
1150.3
Retained
(%)
0.0
5.1
35.7
17.0
12.3
15.9
5.5
3.4
3.2
Passing
(%)
100
94.9
59.1
42.2
29.9
14.0
8.5
5.2
1.9
REMARKS:
1.9
Tolerance
grading
100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9
Specification limits
100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4
100.0
100.0
94.9
90
Aggregate Mix
80
3.2
3.2
3.2
70
Sample
59.1
60
Passing (%)
50
42.2
40
29.9
30
20
14.0
8.5
10
0
25.0
19.0
9.5
4.8
2.4
0.6
0.3
5.2
0.2
Sieve (mm)
Tested by Lab - technician
(Contractor)
Checked by M.E.
(Contractor)
xxx
xxx
QR 457-2a
Witness by M.I.
(Consultant)
1.9
0.1
QUANTITATIVE EXTRACTION OF BITUMEN
AND SIEVE ANALYSIS OF AGGREGATE OF BITUMINOUS PAVING
MIXTURES
BINDER COURSE
EXTRACTION 2
Source:
Asphalt layer
ID:
916
km 71+300
Date:
12/26/2010
BITUMEN EXTRACTION
1224.7
234.2
262.4
1131.6
0.0
1159.8
64.9
A : Wt of Mix (g)
B : Bowl empty (g)
C : Bowl with sediment (g)
D : Wt of Aggregate after test (g)
S : Sediment fines (rest)
E (D+C-B+S) : Total Wt of Aggregate (g)
F (A-E) : Loss of Wt (g)
5.3
G (100xF/A) : Bitumen Percentage by Wt of Mix (%)
PARTICLE SIZE ANALYSIS OF AGGREGATE
BS
(mm)
25.0
19.0
9.5
4.75
2.36
0.600
0.300
0.150
0.075
ASTM
(in)
1
3/4
3/8
No. 4
No. 8
No. 30
No. 50
No. 100
No. 200
PAN
loss
TOTAL
100
Retained Weight
cum. (g)
0
88
418
165
189
148
70
19
36
1
25.8
1159.8
Retained
(%)
0.0
7.6
36.0
14.2
16.3
12.8
6.0
1.6
3.1
2.3
Passing
(%)
100
92.4
56.4
42.1
25.8
13.1
7.0
5.4
2.3
REMARKS:
Tolerance grading
Specification limits
100
89.9 - 99.9
52.9 - 62.9
39.6 - 47.6
25.4 - 33.4
9.6 - 17.6
5.6 - 11.6
3.9 - 7.9
0.9 - 3.9
100
75-100
45-70
30-50
20-35
5-20
3-12
2-8
0-4
100.0
100.0
Aggregate Mix
92.4
90
80
Sample
70
56.4
60
Passing (%)
50
42.1
40
25.8
30
20
13.1
10
7.0
5.4
2.3
0
1
Sieve (mm)
Tested by Lab - technician
(Contractor)
Checked by M.E.
(Contractor)
xxx
xxx
QR 457-2b
Witness by M.I.
(Consultant)
LABORATORY DENSITY , PERCENT AIR VOIDS ,
RESISTANCE TO PLASTIC FLOW AND STABILITY OF BITUMINOUS
MIXTURES USING MARSHALL APPARATUS
BINDER COURSE
MARSHALL
Marshall Specimen No
Asphalt layer
ID:
916
km 71+300
Date:
12/26/2010
Source:
LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN prepared by 2x75 blows
A : Wt of Dry Specimen in Air
(g)
B : Wt of SSD Specimen in Air
(g)
C : Wt of SSD Specimen in Water
(g)
D = (B-C) : Volume of Specimen
(cm3)
E = (A/D) : Laboratory Density of Specimen
(g/cm3)
F: AVERAGE LABORATORY DENSITY
(g/cm3)
AVG=
Gmm (AASHTO T 209)
G1: Asphalt dry mass
(g)
G2: Weight In water
(g)
G3 : Flask callibration weight
(g)
G4 = [G1/(G1-G2+G3)] : Max Density (Gmm)
(g/cm3)
G: AVG (Gmm)
(g/cm3)
8405
AVG=
AIR VOIDS IN SPECIMEN
(g/cm3)
1.01
1.01
L : Bitumen Content
(%)
5.3
5.3
M = [100x(1-F/G)] : Air Voids in Total Mix
(%)
AVG=
O = [LxF/H] : Percent Voids in Mineral
Aggregate (VMA)
(%)
AVG=
P (100xM/O) :Percent Voids Filled
with Bitumen (VFB)
(%)
AVG=
H : Specific Gravity of Bitumen
STABILITY AND FLOW OF SPECIMENs
Q1 : Height of Specimen
(mm)
Q2 : Dial Reading
(mm)
Q3 : Converter Factor of Load Ring
Q4 = (Q2xQ3) : Converted Measured Stability
(kN/mm)
(kN)
Q5 : Stability Correlation Ratio (as per Thickn.)
Q6 = (Q4xQ5) : Corrected Stability
(kN)
Q7 : Flow
(mm)
AVERAGE STABILITY OF SPECIMENS
(kN)
AVG=
AVERAGE FLOW OF SPECIMENS
(mm)
AVG=
Tested by Lab - Engineer
(Contractor)
QR 457-3/1
Checked by M.E.(Contractor)
Witness by M.I. (Consultant)
COMPACTION TESTING OF ASPHALT
LAYER
BINDER COURSE
CORE
1
CH:
km 70+040
CORE Specimen No
Location:
RHS
(cm)
6.2
CORE Specimen position
Thickness
Asphalt layer
ID:
916
km 71+300
Date:
12/26/2010
Source:
LHS
CL
AVG.=
6.2
AVG.=
2.296
(cm)
LABORATORY DENSITY (Bulk Specific Gravity) OF SPECIMEN
A : Wt of Dry Specimen in Air
(g)
B : Wt of Specimen with parafine
(g)
B : Wt of SSD Specimen in Air
(g)
1124.0
C : Wt of SSD Specimen in Water
(g)
645.0
C : Parafine density
(g/cm3)
0.908
C : Parafine volume
(cm3)
D (B-C) : Volume of Specimen
(cm3)
479.0
E (A/D) : Density of Specimen
(g/cm3)
2.296
AVERAGE
Density of Core specimen
(g/cm3)
1100.0
(g/cm3)
2.296
COMPACTION
G : Bulk Specific Gravity of
Marshall specimen
(g/cm3)
F : (E/G*100): Compaction
(%)
AVERAGE COMPACTION
AVG.=
(%)
REMARKS:
QR 457-4
Tested by Lab - Engineer
(Contractor)
Checked by M.E.(Contractor)
xxx
xxx
Witness by M.I. (Consultant)
(%)
