IQ Range

Reliability for Critical Applications

Keeping the World Flowing

RELIABILITY
IN FLOW CONTROL
CRITICAL
APPLICATIONS

RELIABLE OPERATION
WHEN IT MATTERS

QUALITY-DRIVEN
GLOBAL MANUFACTURING

Assured reliability for critical applications and environments.

Rotork products are designed with 60 years of industry

and application knowledge.

Whether used 24/7 or very infrequently, Rotork products

will operate reliably and efficiently when called upon.

Research and development across all our facilities

ensures cutting edge products are available for
every application.

CUSTOMER-FOCUSED SERVICE
WORLDWIDE SUPPORT

LOW COST
OF OWNERSHIP

Rotork focus on solving customer challenges and

developing new solutions, from initial enquiry through to
product installation, long-term after-sales care and client
support programmes.

Long-term reliability prolongs service life, reducing long

term cost of ownership and providing greater efficiency
to process and plant.

IQ Range

IQ Range
Section Page

Section Page

Rotork

Pakscan P4

12

IQ Actuators

Fieldbus Compatibility

13

IQ Product Range

Actuator Specification (full contents list on p15)

15

Inside the IQ Actuator

Performance Summaries

16

IQ Multi-turn Actuators

10

Actuator Drive Couplings

22

IQ Part-turn Actuators

11

Standard Specifications

25

Client Support and Site Services

46

COMPREHENSIVE PRODUCT RANGE

SERVING MULTIPLE INDUSTRIES

MARKET LEADER
TECHNICAL INNOVATOR

Rotork products and services are used in the Power,

Oil & Gas, Water & Waste Water, HVAC, Marine, Mining,
Food & Beverage, Pharmaceutical and Chemical industries
around the world to improve efficiency, assure safety and
protect the environment.

The recognised market leader for sixty years.

GLOBAL PRESENCE
LOCAL SERVICE

CORPORATE SOCIAL
RESPONSIBILITY

Global company with local support.

Rotork believes that being a responsible business leads

to being the best business.

Manufacturing sites, offices and Centres of Excellence

throughout the world provide unrivalled customer services
and fast delivery.

Our customers have relied upon Rotork for innovative

solutions to safely manage the flow of liquids, gases
and powders.

We are socially, ethically, environmentally responsible

and committed to embedding CSR across all our
processes and ways of working.

Keeping the World Flowing

The most robust actuator design

in the industry providing
exceptional reliability
Continuous Position Tracking at All Times
Even Without Power

On Power Loss Graphical Interface,

Remote Indication and Datalogger
are Maintained and Accessible

Extended Life and Mounting in Any

Orientation with Oil Bath Lubrication

Water Ingress Protection, Not Reliant on

Terminal Cover or Cable Gland Sealing
Double-Sealed to IP66/68 20 m for 10 days

Built-in Protection by Using

Independent Torque and
Position Sensing

Safe Emergency Motor-Independent

Handwheel Operation Available
at All Times

Certified for Safety

Applications (SIL2/3)

IQ Range

Real Time Valve and Actuator

Performance Information
Viewable On Screen

Rapid and Secure Commissioning &

Configuration Even Without Power

Safe and Secure Data Download

via Non-intrusive and Intrinsically
Safe Setting Tool

Easy Installation and Maintenance

Using Detachable Thrust Bases

Field Upgradeable and Configurable

Control & Indication Options Using
Setting Tool

Remote Operation, Configuration and

Commissioning up to 100 m From
Actuator with Remote Hand Station

Detailed Trend Analysis and

Diagnostics Data Available for
Asset Management

Backed by Rotork Global Support

Keeping the World Flowing

IQ Product Range Intelligent Non-Intrusive Electric Actuators

IQ

range

IQmulti-turn and part-turn actuators for arduous environments

Unrivalled Industry Leading Reliability

IQ Range Performance Data

Continuous position tracking at all times, even without power

Multi-turn direct drive:

14 to 3,000 Nm (10 to 2,200 lbf.ft)

On power loss, graphical interface, remote indication

and datalogger are maintained and accessible
Extended life and mounting in any orientation with
oil bath lubrication
Water ingress protection, not reliant on terminal cover
or cable gland sealing double-sealed to IP66/68
20 m for 10 days
Built-in protection by using independent torque and
position sensing
Safe emergency, motor-independent, handwheel operation
available at all times

Multi-turn with IS or IB gearbox:

up to 43,000 Nm (31,715 lbf.ft)
Part-turn direct drive:
20 to 3,000 Nm (14.8 to 2,200 lbf.ft)
Part-turn with IW gearbox:
up to 203,000 Nm (149,725 lbf.ft)
Linear thrust range with linear output:
9.4 kN to 57 kN (2,108 to 12,800 lbf)

Certified for safety applications (SIL2/3)

Drive bush bearings sealed for life no maintenance required
Backed by Rotork global support
Simple, Secure Commissioning and Configuration

IQ RHS
range

Rapid and secure commissioning and configuration

even without power
Non-intrusive setting in any environmental conditions
no cover removal required, using Rotork intrinsically safe
setting tool
Easy installation and valve maintenance using detachable
thrust bases
Remote operation, configuration and commissioning
up to 100 m from actuator with Remote Hand Station
Auto set up function on part-turn variants
Asset Management and Preventative Maintenance
Real time valve and actuator performance information
viewable on screen
Safe and secure data download via non-intrusive and
intrinsically safe setting tool
Field upgradeable and configurable control and indication
options using setting tool
Compatible with Pakscan P4 digital control and monitoring
system plus all leading field bus networks
Detailed trend analysis, diagnostics and datalogger available,
on-screen, downloadable and via Pakscan Plus network

IQ Range

IQRemote Hand Station

Remote Hand Station enables remote operation, interrogation
and configuration of IQ 3rd generation actuators. For use
when the actuator is located in a hazardous or inaccessible
location.
Installation using standard data cable, up to 100 metres
away from the actuator
Full replication of actuator configuration, control,
monitoring and data acquisition
Powered from the attached actuator
See PUB002-056 for further details.

Keeping the World Flowing

Inside the IQ Actuator

1

4
2
5

3
1

4
2

IQ Range

1 Hand Operation

5 Position Control

Direct drive and geared handwheel sized for effective manual

operation of the valve. Handwheel drive is independent of
the motor drive and is selected with a lockable hand/auto
lever for safe operation even when the motor is running.
Motor operation always has preference unless the hand/
auto lever is purposely locked into hand drive. Lost motion
hammerblow action is provided with both direct and
geared handwheels.

IQ actuators The unique Rotork patented absolute position

encoder is highly accurate and can measure up to 8,000
output turns as standard. With only four active parts it is
very simple and robust, providing the most reliable position
sensing regardless of the availability of electrical power. It
also includes built-in redundancy and self-checking.

2 Environmental Sealing IP66/68 20 m / 10 days

Water ingress protection, not reliant on terminal cover or
cable gland sealing double-sealed to IP66/68 20 m for 10
days. Using the supplied Rotork Bluetooth Setting Tool Pro,
no covers need to be removed for commissioning, adjusting,
analysis or accessing the actuator data log.
3 Display
The advanced dual stacked display is significantly larger,
clearer and has a wide viewing angle making it easily legible
from a distance. In normal mode the LCD display indicates
valve position and can operate from -50 C up to +70 C.
The matrix layer provides high resolution screens for setting
menus, status, alarm and graphical data log screens such as
valve torque profiles. Position indication lights (red, yellow
and green) are duplicated each side of the display. All display
elements are protected by a 13 mm toughened glass window
with an optional shield for protection against abrasive media
such as sand and UV light.

IQT actuators IQT uses a single sensor with optional

redundancy. IQTF is a two gear design covering up to 20 turns
6 Proven Drive Train
The drive train and motor uses the proven basic design
principals employed for over 40 years. Simple, reliable, robust
and lubricated for life in a self contained oil bath.
7 Separable Bases
For all sizes the thrust and non-thrust base types are
separate to the gearcase allowing easy installation. Should
the actuator be removed, the base can be left on the valve
to maintain its position. All bases conform to attachment
standards ISO5210/5211 or MSS SP 102/101.
8 Rotork Bluetooth Setting Tool Pro
The dual Bluetooth and IR secure and intrinsically safe
setting tool is suitable for use in hazardous environments.
The setting tool can be used to download data wirelessly
and to remotely configure multiple actuators.

4 Local Controls
Local Open/Close and lockable Local/Stop/Remote selectors
are coupled magnetically to the designated switches and
therefore do not penetrate the control cover. This further
enhances the non-intrusive protection of the IQ and IQT.

2
5

Keeping the World Flowing

IQ Multi-turn Range Actuators

IQmulti-turn output
IQ multi-turn 3-phase electric actuators for isolation,
regulation or inching duties (S2 & S3/Class A & B) of up to
60 starts / hr.
Direct torque output range from 13.6 to 3,000 Nm (10 to
2,200 lbf.ft). With second stage gearboxes, multi-turn output
torque up to 43,000 Nm (31,715 lbf.ft) and quarter-turn up
to 203,000 Nm (149,725 lbf.ft).

IQH high speed actuators

IQH provides fast operation with positive seating without
backdriving. High output speeds and generally irreversible
operation provide a self-locking ability.
Speeds up to 259 rpm and torque range 75 to 397 Nm
(55 to 293 lbf.ft).

IQSsingle-phase actuators
IQS actuators are single-phase versions of IQ actuators.
Torque range from 26 to 450 Nm (19 to 332 lbf.ft). With
second stage gearboxes, multi-turn output torque up to
3,000 Nm (2,212 lbf.ft) and quarter-turn up to 203,000 Nm
(149,725 lbf.ft).

IQM / IQMLmulti-turn modulating actuators

Modulating IQ 3-phase electric actuator with solid state
reversing starter in place of the electro-mechanical
contactors. Fast-response remote control circuits for rapid
control. The solid state starter includes an electronic motor
brake feature.
IQM is suitable for up to 1,200 starts per hour (S4/Class C).
With second stage gearboxes, output seating torque up to
3,600 Nm (2,655 lbf.ft) and quarter-turn up to 58,000 Nm
(42,778 lbf.ft).
IQML has a linear output drive providing modulating thrust
output of 2.6 kN to 42.8 kN (584 to 9,615 lbf).

IQDdirect current DC actuators

Direct current powered versions of IQ actuators. Voltage
ranges available are 24, 48 and 110 VDC.
Torque range 13.6 to 305 Nm (10 to 225 lbf.ft). With second
stage gearboxes, output torque up to 1,500 Nm (1,106 lbf.ft)
and quarter-turn up to 132,000 Nm (97,358 lbf.ft).

10

IQ Range

Special Designs
If you require an IQ or IQT actuator for duties that are not
covered by our standard range, we are happy to discuss
custom solutions.

IQ Part-turn Actuators

IQTdirect part-turn output

IQT part-turn 3-phase, 1-phase and DC electric actuators are
designed for isolation or regulation duties (S2 & S3 / Class
A & B) of up to 1,200 starts per hour.
Direct torque output range from 20 to 3,000 Nm
(14.8 to 2,212 lbf.ft).

IQTMpart-turn modulating actuators

The modulating versions of the IQT electric actuator is
designed for modulating duty up to 1,800 starts per hour
(S4 / Class C). They feature fast-response remote control
circuits for rapid control.
Torque range 20 to 3,000 Nm (14.8 to 2,212 lbf.ft)

A
Threaded
Rising Stem

B
Rotating
Non-Rising

L
Linear
Plain Rising
Stem

IQTFmodulating actuators
The part-turn IQT is also capable of multi-turn non-rising
output, linear output and direct rotary output. This option
is typically used for slow, high torque applications. Includes
special fast switching control inputs for hardwired control.
Modulating duty cycle up to 1,800 starts/hour (S4 / Class C).
A = Torque range 20 to 250 Nm (14.8 to 184.5 lbf.ft)
B = Torque range 20 to 2,000 Nm (14.8 to 1,476 lbf.ft)
L = Thrust range 9.4 to 54 kN (2,108 to 12,154 lbf)

IQTNpart-turn actuators for maritime

IQT part-turn actuators designed for maritime and naval
applications where space is limited. Features a customised
compact design and has been tested for shock tolerance.

Part-turn failsafe actuators

For applications requiring failsafe operation in the event
of loss of mains electrical supply, IQT, IQTM and IQTF are
available with internal battery* or connection for externally
supplied 24 VDC supply. Actuators can be configured to
automatically move to a preset position or remain available
for control on loss of AC mains.
* Watertight only.

Keeping the World Flowing

11

Pakscan P4 Superior Plant Control

Pakscan 4 introduces a new ultra-fast field network
loop to the Pakscan family the Pakscan 4 Plus
field network. Based on the highly noise immune
industry standard telecoms protocol, SHDSL, it is
capable of delivering speeds of up to 15 Mbit/sec,
on a network that can contain up to 300 nodes with
large distances between devices - up to 5 km. This
results in the largest and fastest copper based 2-wire
network for actuator control on the market today.

The Fastest Dedicated Actuator Control Network

High-availability Seamless Redundancy (HSR)
Intuitive User Interface
Up to Four Field Networks on One Master Station
Multiple Host Connectivity
Asset Management and Datalogging
Existing Pakscan Systems Upgradeable to P4
All Field Networks Open to 3rd Party Devices
Efficient Low Cost Install with Minimum
Cost of Ownership
Backed by Rotork Global Support

Pla

nt

DC

Co

nt

S/

ro

lle

SC

Off-site Connection

Open Network

AD

As

Wireless Network

se

tM

an

HOST ETHERNET
NETWORK

ag

em

en

Classic Network

Laptop

Work Station

Modulating
Applications

PLUS
The fastest actuator control loop
Up to 15 Mbit/sec

IQ3
Hub

IQT3
Hub

3rd Party
Devices
Ethernet

Analogue I/O

LG
Flowmeter

12 12

IQ Range

Level Gauge

Distance between
devices up to 5 km

Fieldbus Compatibility
IQ actuators are compatible with most industry
standard fieldbus systems as well as Rotork's own
Pakscan P4 system.
Compatibility via network cards that are fitted in the main
electronics enclosure
Full integration with your existing plant control systems
Easily upgradeable in the future to Pakscan P4

Keeping the World Flowing

13

range actuators perform

unfailingly in environments
ranging from desert to tundra,
offshore to underground, where
flooding, humidity, extremes of
heat and cold, ultraviolet and
corrosive atmospheres are
the norm.
actuators have a record of
reliability and safety that is
second to none.

14

IQ Range

Actuator Specification
The following pages contain details on performance and
specification for the Rotork IQ range of actuators.
Please use the following contents table to help access the
information you require.

Section Title

Page

Performance Summaries

16

Actuator Drive Couplings

22

Standard Specification
3

Introduction

25

Valve Type Actuator

Selection Guideline

26

Design Specification

27

5.1

Duty Rating

27

5.2

Design Life

27

5.3

Vibration, Shock and Noise

28

5.4

Valve / Actuator Interface

28

5.5

Operating Temperature

29

Non-Hazardous & Hazardous

Certified Enclosures

29

6.1

Non-Hazardous Area Enclosures

29

6.2

Hazardous Area Enclosures

30

Regulatory Standards

31

Power, Control & Indication

32

8.1

Power Supplies

32

8.2

Local Control, Indication & Set-up

33

8.3

Remote Control & Indication

35

8.4

Fieldbus System Control Options

37

Protection & Operating Features

38

10 Components

40

10.1 Handwheel

40

10.2 Lubrication

41

10.3 Finish

41

10.4 Motor

42

10.5

Power Module

43

10.6

Torque Sensor

43

10.7

Position Sensor

43

10.8

Control and User Interface (UI) Modules

44

10.9

Conduit / Cable Entries

45

10.10 Terminals

45

10.11 Wiring

45

10.12 Battery

45

Keeping the World Flowing

15

IQ Performance Summary
1 Performance Summaries
Actuator output speeds
rpm at 50 Hz
rpm at 60 Hz
Actuator size
IQ10

IQ12

IQ18

IQ19

IQ20

IQ25

IQ35

IQ40

IQ70

IQ90

18
21

24
29

36
43

48
57

72
86

96
115

Nm

lbf.ft

34

34

25

25

34

34

34

34

25

25

25

25

81

81

81

68

48

41

60

60

60

50

35

30

108

108

80

80

135

135

135

135

135

100

100

100

100

100

203

203

203

203

176

142

1021

150

150

150

150

130

105

751

400

400

298

244

244

230

1491

295

295

220

180

180

170

1101

610

610

542

474

474

366

2571

450

450

400

350

350

270

1901

1,020

1,020

845

680

680

542

4061

750

750

625

500

500

400

3001

1,490

1,490

1,290

1,020

1,020

745

6451

5421

Torque2

192
230

1,100

1,100

950

750

750

550

475

4001

2,030

2,030

1,700

1,355

1,355

1,020

8651

7301

1,500

1,500

1,250

1,000

1,000

750

6401

5401

1,3551

1,3551

1,0001

1,0001

IQ91

IQ95

144
173

3,000
2,200

Notes:
Due to the effects of inertia and drive nut wear, speeds not recommended for direct mounted gate valve applications.
1
2
Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending o
n speed and voltage.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.

16

IQ Range

IQS and IQD Performance Summary

IQS - Performance Data
Actuator output speeds
rpm at 50 Hz
rpm at 60 Hz

18
21

24
29

36
43

Actuator size

Torque2

Nm

lbf.ft

IQS12

65

60

48
IQS20

IQS35

48
57

72
86

96
115

144
173

45

40

30

25

44

33

30

22

18

165

130

130

125

100

80

601

122

96

96

92

74

59

441

450

400

350

320

230

190

1351

332

295

258

236

170

140

1001

IQD - Performance Data

Actuator output speeds
rpm

18

Actuator size

Torque2

IQD10

IQD12

24

Nm

36

48

lbf.ft

34

34

31

27

25

25

23

20

68

68

61

54

50

50

45

40

IQD18

108
80

IQD20

IQD25

163

163

136

108

120

120

100

80

305

305

257

203

225

225

190

150

110 V

DC supply voltage
24 V

48 V

IQD10

IQD12

IQD18

IQD20

IQD25

Notes:
Actuator output speed 144/173 rpm is not recommended for direct mounted gate valve applications.
1
2
Torque rating is maximum torque setting in both directions. Stall torque will be 1.4 to 2.0 times this value depending on s peed and voltage.
3
IQS35 not available at 115 Volts.
If maximum torque is required for more than 20% of valve travel, refer to Rotork.

Keeping the World Flowing

17

IQ Performance Summary
Mechanical Data
Actuator size

10
12
18

IQ, IQS, IQD, IQM

Flange size

19
20
25

35

40
70
(90)1

(40)1
(70)1
90

91

95

ISO5210

F10

F14

F16

F25

F30

F25

F30

MSS SP-102

FA10

FA14

FA16

FA25

FA30

FA25

FA30

Kg

31

54

75

145

160

150

160

lbs

68

119

165

320

353

331

353

Approximate weight2

Group A Couplings Torque and Thrust

Thrust rating

kN

44

100

150

220

445

N/A

445

lbf

10,000

22,480

33,750

50,000

100,000

N/A

100,000

Aluminium Bronze drive couplings supplied pilot bored for machining Maximum stem acceptance diameter:
A (Z3)3 Rising

A (Z3)3 Non-Rising

Pilot Bore4

mm

32

51

67

73

83

N/A

83

ins

1 /4

2 /8

2 /8

3 /4

N/A

31/4

mm

26

38

51

57

73

N/A

73

ins

11/2

21/4

27/8

N/A

27/8

mm

15

20

25

33

38

N/A

38

Group B Couplings Non-Thrust

Steel drive couplings - Maximum stem acceptance diameter:
B1 Fixed Bore

mm

42

60

80

100

120

100

N/A

B3 Fixed Bore

mm

20

30

40

50

50

50

N/A

mm

20

32

44

60

60

60

N/A

ins

/4

11/4

13/4

21/4

21/4

21 /4

N/A

B4 (max)

Handwheels: IQ, IQS, IQD, IQM, IQML, IQL

Actuator size

10, 12, 18

19, 20

Standard ratio

1:1

1:1

13.3:15

22.25:1

Option ratio

5:1

13.3:1

1:16

N/A

25

35

40

70, 90, 91

95

15:1

30:1

45:1

30:1

45:1

30:16

Notes:
1
IQ40 and IQ70 have a F25 base fitted as standard. If specified a F30 or FA30 can be fitted as an option. IQ90 B3 and B4 couplings are supplied with

an F25/FA25 base only.
2
Approximate net weights of standard build actuators. Actual weight will be dependent on specification and options fitted.
3
Rotork standard Z3 option is extended below baseline allowing additional reach. Refer to page 21.
4
Solid coupling option available on request.
5
IQM25 and IQML25 standard ratio is 1:1.
6 Rimpull does not meet the requirements of EN12570. May be used for lower torque applications or where higher handwheel forces are acceptable.

18

IQ Range

IQT, IQTM and IQTF Performance Summary

Performance and Mechanical Data
Actuator
IQTF50

IQTF100

IQT125
IQTF125
IQTM125

IQT250
IQTF250
IQTM250

IQT500
IQTF500
IQTM500

IQT1000
IQTF1000
IQTM1000

IQT2000
IQTF2000
IQTM2000

IQT3000
IQTF3000
IQTM3000

Max Nm

50

100

125

250

500

1,000

2,000

3,000

Min Nm

20

40

50

100

200

400

800

1,200

Max lbf.ft

37

74

92

185

369

738

1,476

2,214

Min lbf.ft

15

30

37

74

148

295

590

886

Torque

Modulating Torque (IQTM and IQTF only)

Nm

38

75

94

188

375

750

1,500

1,500

lbf.ft

28

55

69

92.5

277

553

1,106

1,106

Operating Time (IQT only)

90 Min

15

30

60

60

90 Max

20

30

60

120

120

120

Operating Speed Range (IQTF only)

rpm

2.5 - 10

1.5 - 6

0.75 - 3

0.5 - 1.88

0.25 - 1.0

0.125 - 0.5

0.125 - 0.25

0.125 - 0.25

max turns, min rpm

20

20

12

7.5

3.75

1.88

1.88

1.88

max turns, max rpm

20

20

20

20

15

ISO 5211

F05* F07* F10

F05* F07* F10

F05* F07* F10

F07*

F10

F10

F12

F14*

F14

F16

MSS SP-101

FA05* FA07* FA10 FA05* FA07* FA10 FA05* FA07* FA10

FA07*

FA10

FA10

FA12

FA14*

FA14

FA16

Flange

Weight
kg

20

20

20

20

20

31

31

33

lbs

46

46

46

46

46

68

68

73

Couplings**
Spindle acceptance

Bore & key max mm

Bore & key max in
Square AF max mm
Square AF max in

22

28

42

22

28

42

22

28

42

0.87 1.1 1.65 0.87 1.1 1.65 0.87 1.1 1.65

14

19

32

14

19

32

14

19

32

0.56 0.75 1.25 0.56 0.75 1.25 0.56 0.75 1.25

28

42

42

60

60

60

1.1

1.65

1.65

2.36

2.36

2.36

19

32

32

41

41

46

0.75

1.25

1.25

1.62

1.62

1.81

IQT / IQTM / IQTF 24 VDC (17-37 Volts) Performance

Torque outputs for 24 VDC are the same as above, however speed varies with load.
*
Optional flanges F05, FA05, F07 and FA07 use a base adapter plate. Required base type must be specified.
** Couplings are supplied blank for machining by valve maker.

Keeping the World Flowing

19

IQTF Linear Output Performance Summary

IQTF choke and control - L output: thrust only
Drive designed for rising, plain stem valve types. Thrust only.
Size nomenclature example: IQTF50 F10L
L F10 / F14. Threaded male coupling valve stem interface.
Drives include anti-rotation keys, protection bellows and
grease point. Factory greased using Total Multis MS2 high
temperature grease.

Stem Lead

Size

Base

Coupling

mm

Rated Thrust

Max Stroke

mm /sec

lbf

kN

mm

Max

Min

IQTF50 L

F10

M18 x 1.5

5,271

23.45

60

0.5

0.13

IQTF50 L

F10

M18 x 1.5

4,695

20.88

100

0.83

0.21

IQTF50 L

F10

M18 x 1.5

4,232

18.82

140

1.17

0.29

IQTF100 L

F10

M18 x 1.5

10,543

46.90

60

0.3

0.08

IQTF100 L

F10

M18 x 1.5

9,389

41.77

100

0.50

0.13

IQTF100 L

F10

M18 x 1.5

8,463

37.65

140

0.70

0.18

IQTF125 L

F14

M30 x 2

8,518

37.89

100

0.25

0.06

IQTF125 L

F14

M30 x 2

7,891

35.10

140

0.35

0.09

IQTF125 L

10

F14

M30 x 2

7,107

31.61

153

0.50

0.13

IQTF125 L

15

F14

M30 x 2

6,077

27.03

153

0.75

0.19

IQTF250 L

F14

M30 x 2

17,036

75.78

100

0.16

0.04

IQTF250 L

F14

M30 x 2

15,783

70.21

140

0.22

0.05

IQTF250 L

10

F14

M30 x 2

14,214

63.23

153

0.31

0.08

IQTF250 L

15

F14

M30 x 2

12,154

54.06

153

0.47

0.12

Thrust is adjustable in the range 40% to 100% rated thrust in 1% increments.

20

IQ Range

IQM and IQML Performance Summary

IQM Performance Data
Actuator output speeds
rpm at 50 Hz
rpm at 60 Hz

18

24

36

48

72

21

29

43

57

86

Actuator
size

Torque

IQM10

IQM12

IQM20

IQM35

lbf.ft

Modulating

17

12.5

17

12.5

15.6

11.5

13.6

10

Seat

34

25

34

25

30

23

27

20

Modulating

34

25

34

25

30

22

27

20

Seat

61

45

54

40

54

40

48

35

81

60

81

60

68

50

54

40

47

35

Seat

122

90

109

80

81

60

68

50

54

40

Modulating

152

112.5

152

112.5

129

95

102

75

102

75

Seat

204

150

204

150

163

120

136

100

136

100

Modulating

271

200

271

200

253

187

203

150

203

150

Seat

544

400

544

400

408

300

313

230

218

160

Modulating

IQM25

Nm

IQML Performance Data

Actuator output speeds
rpm at 50 Hz
rpm at 60 Hz
Actuator
size

Leadscrew
dia/lead mm

IQML10

25 / 3

IQML20

IQML20

IQML25

IQML25

25 / 3

38 / 7

38 / 15

38 / 7

38 / 15

24

36

48

72

21

29

43

57

86

Linear Speed at

50 Hz

60 Hz

Thrust

kN

lbf

mm/sec

0.9

1.1

1.2

1.5

1.8

2.2

2.4

2.9

Modulating

7.9

1,785

7.9

1,785

7.3

1,643

6.4

1,429

15.9

3,570

15.9

3,570

14.6

3,285

12.7

2,858

Seat

IQML12

18

0.9

1.1

1.2

1.5

1.8

2.2

2.4

2.9

Modulating

15.9

3,571

15.9

3,571

14.0

3,143

12.7

2,857

Seat

28.6

6,428

25.4

5,714

25.4

5,714

22.3

5,005

mm/sec

2.1

2.5

2.8

3.4

4.2

5.0

5.6

6.7

8.4

10.0

Modulating

22.8

5,128

22.8

5,128

19.0

4,274

15.2

3,419

13.3

2,991

Seat

34.2

7,692

30.4

6,838

22.8

5,128

19.0

4,274

15.2

3,419

mm/sec

4.5

5.4

6.0

7.3

9.0

10.8

12.0

14.3

18.0

21.5

Modulating

17.6

3,947

17.6

3,947

14.6

3,289

11.7

2,632

10.2

2,303

Seat

26.2

5,921

23.4

5,263

17.6

3,947

14.6

3,289

11.7

2,632

mm/sec

2.1

2.5

2.8

3.4

4.2

5.0

5.6

6.7

8.4

10.0

Modulating

42.8

9,615

42.8

9,615

36.1

8,120

28.5

6,410

28.5

6,410

Seat

57.0

12,821

57.0

12,821

45.6

10,256

38.0

8,547

38.0

8,547

mm/sec

4.5

5.4

6.0

7.3

9.0

10.8

12.0

14.3

18.0

21.5

Modulating

32.9

7,401

32.9

7,401

27.8

6,250

21.9

4,934

21.9

4,934

Seat

43.9

9,868

43.9

9,868

35.1

7,895

29.3

6,579

29.3

6,579

mm/sec

IQML size 10 and 12 have base size F10 and stroke length 115 mm / 41/2 inches.
IQML size 20 and 25 have base size F14 and stroke length 110 mm / 41/3 inches.

Keeping the World Flowing

21

Actuator Drive Couplings

2 Actuator Drive Couplings

Thrust Bearings

2.1 IQ and IQT Drive Couplings

Type A and Z3 couplings include a fully sealed and

lubricated-for-life thrust bearing. The thrust bases are designed
to retain all the developed valve thrust reaction forces without
any thrust load being transmitted to the actuator gearcase.

The IQ range features a removable base and coupling for all sizes.
Flanges and couplings comply with ISO 5210 or MSS SP-102.
Other base interfaces are available apply to Rotork for details.
Drive Couplings
The removable drive bushes are supplied blank or pilot
bored for machining to suit valve stem.

F10 Type A thrust base assembly.

F25 and F30 Type A thrust base assembly.

22

IQ Range

F14 and F16 Type A thrust base assembly.

Actuator Drive Couplings

IQ Actuator Drive Couplings
All size IQ actuators

Type A

Type Z3
Increased reach

Th r u s t
N o n - Th r u s t

Large fixed bore with

ISO standard bore
and keyway

Fixed bore with ISO

standard bore
and keyway

Blank drive bush

for machining by
customer

Type B1

Type B3

Type B4

IQT Actuator Drive Couplings

All size IQT actuators

F05/FA05

F07/FA07

F10/FA10

for size
IQT125

for sizes
IQT125/250

for sizes
IQT125/250/500

F12/FA12

F14/FA14

for size
IQT1000

for size
IQT2000

Keeping the World Flowing

23

Actuator Drive Couplings

2.2 IQTF Drive Couplings

Drive outputs A, B and L have been extensively tested and

have a long installed pedigree with IQ actuators. Optimised
for choke and control application, they provide reliable and
flexible drives for all valve types.

To meet all the requirements of choke and control valve drive

mechanisms, three drive outputs are available conforming to
actuator interface standards EN ISO 5210 for multi-turn and
BS EN 15714-2 for linear.

The performances for the IQTF choke and control actuator

with drive A or B are shown on page 19 and drive L is shown
on page 20. Where higher operating times or longer strokes
are required, please refer to Rotork.

A Threaded rising stem; torque and thrust

B Rotating non-rising; no thrust
L Linear plain rising stem; thrust only

24

Threaded
Rising Stem

Rotating
Non-Rising

Linear
Plain Rising Stem

IQ Range

Standard Specifications
3 Introduction
IQ range actuators are self-contained, purpose designed and
built for the local and remote electrical operation of valves.
Comprising an electric motor, reduction gearing, reversing
starter with local controls and indication, turns and torque
limitation with electronic logic controls and monitoring
facilities housed in a double-sealed watertight enclosure.
Hazardous area certified enclosures meeting international and
national requirements are also available.

The actuator selection guideline on page 26 allows specifiers

to identify suitable actuator types for particular valve and
process applications, checking actuator type against other
specification requirements.

All torque, turns settings and configuration of the indication

contacts are made using the non-intrusive, handheld Rotork
Bluetooth Setting Tool Pro.

The example enquiry datasheet below provides an outline of

the basic information required for quotation. Where there is
a project, framework or job specification applicable, Rotork
will be pleased to analyse it in detail, in which case only valve
details are required. The applicable actuator specification
detail paragraph number is listed under the reference column
for information.

The specifications in this section cover IQ range standard and

optional features. Enclosure requirements and selected build
options must be specified at time of enquiry.

It is not necessary to specify the actuator type, size or speed

Rotork will provide the most cost effective solution based on
the information provided.

Page
24

25

Requirement

Options

Detail

Valve type

Part-turn

Ball/butterfly / plug or other (specify)

Multi-turn

gate/globe / penstock / sluice or other (specify)

Isolating

Starts / hour

Regulating

Starts / hour

Modulating

Starts / hour

Duty cycle

25

Operating time or turns

Sec

Turns

25

Seating Torque

Nm

lbf.ft

25

Running torque (if known)

Nm

lbf.ft

25

Thrust (multi-turn only)

kN

lbf

30

Power supply

1-phase

___Volts ___Hz

3-phase

___Volts ___Hz

DC

___Volts DC

30

Fail-safe

No
UPS

27

Enclosure

Non-hazardous

IP / NEMA rating

Hazardous

Standard

31

Local Indication

Position display plus text display

Language required

33

Remote Control

Contacts

Actuator powered / Control system powered

Analogue

4 to 20 mA other (specify)

Digital bus-network

Type

34

Remote Indication

Volt free indication contacts

4 to 20 mA position indication
Digital bus-network

Keeping the World Flowing

25

Standard Specifications
4 Valve Type Actuator Selection Guideline
Valve types are defined by the action required by the actuator
for operation multi-turn, part-turn or linear. The table below
provides a guide to the actuators available and is determined
by valve type, operating torque and duty requirement.

Actual selection may vary to those indicated below due to

factors such as available power supply, mechanical interface,
thrust requirements etc. Rotork will always offer the correct
technical solution at the lowest cost for any application.

Valve Type

Duty*

Torque Min
(Nm/lbf.ft)

Torque Max
(Nm/lbf.ft)

Actuator Type

Comments

Multi-turn
Gate valves

On-Off & Inching

13 / 10

3,000 / 2,200

IQ

General gate valves,

penstock/sluice,
parallel slide, globe,
choke

Multi-turn
Gate valves

On-Off & Inching

100 / 135

40,000 / 30,000

IQ + IS or IB gearbox

General gate valves,

penstock/sluice,
parallel slide, globe,
choke

Multi-turn
Low turns
non thrust

On-Off & Inching

1,000 / 737

162,000 / 119,000

IQ + MTW gearbox

Non-thrust
applications such as
cable operated river
gates

Multi-turn
Control valve

Modulating

13 / 10

544 / 400

IQM

Control valves such as

globe/cage/choke

Multi-turn
Control valve

Modulating

10 / 7

3,700 / 2,700

IQM + IB/IS gearbox

Control valves such as

globe/cage/choke

Part-turn

On-Off & Inching

50 / 37

3,000 / 2,212

IQT

General 1/4 turn ball/

butterfly/damper

Part-turn

On-Off & Inching

144 / 106

830,000 / 612,000

IQ + IW gearbox

General 1/4 turn ball/

butterfly/damper

Part-turn

Modulating

50 / 37

3,000 / 2,212

IQTM

1
/4 turn control
valves ball, butterfly,
damper

Part-turn

Modulating

162 / 119

11,000 / 57,000

IQM + MOW gearbox

1
/4 turn control
valves ball, butterfly,
damper

Linear

On-Off & Inching

Thrust
4 kN / 900 lbf

Thrust
112 kN / 25,000 lbf

IQL

General gate valves,

globe, choke

Linear

Modulating

Thrust
5 kN / 1,124 lbf

Thrust
57 kN / 12,800 lbf

IQML

Control valves such as

globe/choke/cage

26

IQ Range

Standard Specifications
5 Design Specification
The IQ range of actuators comply with standards
EN 15714-2 Industrial Valves Actuators Part 2: Electric
actuators for industrial valves Basic requirements and
ISA-SP96.02, Electric Actuators.
5.1 Duty Rating
Duty Classification

Actuator Type

Rating

On-Off & Inching

IQ / IQS / IQD

Nominal 60 starts per hour at a rate not exceeding 600 starts per hour.
15 minutes rated based on a nominal torque of 33% of rated
(S2/S3, Class A & B)

Modulating

IQM / IQML

Nominal 1,200 starts per hour, 50% duty cycle based on a modulating
torque of 50% of rated torque (S4 Class C)

On-Off & Inching

IQT

Nominal 60 starts per hour at a rate not exceeding 600 starts per hour.

Modulating

IQTM / IQTF

Nominal 1,800 starts per hour, 75% of rated torque (S4 Class C)

Note:
1 Suitable for duty cycles up to 1,200 starts per hour depending on load and control method applied. Contact Rotork for details
2 IQT3000 = 50% rated torque.

5.2 Design Life

Design life is a function of actuator torque and speed. Values
quoted are the minimum requirements; for most sizes/speeds
life will be extended above the values quoted. Prior to life
testing, actuators are stalled against a solid object 25 times to
prove durability. Contact Rotork for more information.
Duty Classification

Actuator Type

Size

Minimum Design Life Rating

On-Off & Inching

IQ / IQS / IQD

10 - 35

Torque and thrust test: 10,000 cycles (500,000 output turns)

seating at rated torque, 33% rated torque through stroke

40 - 95

Torque and thrust test: 5,000 cycles (250,000 output turns)

seating at rated torque, 33% rated torque through stroke

Modulating

IQM / IQML

12 - 35

1,800,000 starts at load of 50% rated torque

(1 start constitutes at least 1% movement)

On-Off & Inching

IQT / IQTF

All sizes

Torque test: 25,000 cycles seating at rated torque,

75% rated torque through stroke

Modulating

IQTM

All sizes

1,800,000 starts at load of 50% rated torque

(1 start constitutes at least 1% movement)

On-Off & Inching

IQTF

All sizes

Torque test: 10,000 cycles (50,000 output turns) seating

at rated torque, 33% rated torque through stroke.

Modulating

IQTFM

All sizes

1,800,000 starts at load 50% rated torque (1 start

constitutes 1% movement based on a nominal 2.5 turns)

Keeping the World Flowing

27

Standard Specifications
5.3 Vibration, Shock and Noise
Standard IQ range actuators are suitable for applications where
vibration and shock severity does not exceed the following:
Type

Level

Plant induced vibration

1g RMS total for all vibration within the frequency range of 10 to 1,000 Hz

Shock

5g peak acceleration

Seismic

2g acceleration over a frequency range of 1 to 50 Hz if it is to operate during and after the event

Emitted noise

Independent tests have shown that at 1m generated noise does not exceed 70 db (A)

Levels quoted are those present at the actuator mounting interface. It should be noted that the effects of vibration are cumulative and
therefore an actuator subjected to significant levels may have a reduced lifespan. Where excessive plant induced vibration is anticipated,
mounting the actuator remote from the valve and driving via extension shafting (incorporating vibration absorbing couplings) may provide a
satisfactory solution.

The IQ includes a vibration sensor that measures and captures

vibration levels in the range 10 Hz to 1 kHz (RMS average)
and peak acceleration (maximum g) in 3 axis (x, y and z).
Vibration trend logs averaged over one hour can be viewed
on the display or downloaded and viewed using Insight2.

5.4 Valve / Actuator Interface

The IQ range of actuators are available with mounting base
and output drive couplings conforming to the following
international standards:
Valve to actuator interface:
Valve type

Actuator Range

Multi-turn

IQ

Multi-turn

Area

Standard

Code

International

ISO 5210

F metric

IQ

USA

MSS SP-102

FA imperial

Part-turn

IQ + 1/4 turn gearbox

International

ISO 5211

F metric

Part-turn

IQ + 1/4 turn gearbox

USA

MSS SP-101

FA imperial

Part-turn

IQT

International

ISO 5211

F metric

Part-turn

IQT

USA

MSS SP-101

FA imperial

Applications for which the various types of couplings have been designed are outlined on page 21.

Actuator Orientation:
Actuators can be mounted in any orientation. The user/
installer is responsible for considering the effects of
orientation and subsequent loading on the supporting
pipework and valve structure including any interface
adaption kits.

28

IQ Range

Standard Specifications
5.5 Operating Temperature
Actuators are suitable for operation within the ambient
temperature ranges shown below. Refer to Section 6
for Hazardous Area Certification operating temperature
restrictions. For temperatures outside this range please
contact Rotork. Prior to installation actuators should be stored
in a dry location with a temperature range not exceeding
-60 to 80 C (-76 to 176 F).
Actuator Type

Standard Temperature1

Low Temperature Option1

IQ, IQM, IQML

-30 to +70 C (-22 to +158 F)

Refer to Section 6

IQS, IQD

-20 to +70 C (-4 to +158 F)

Not available

IQT / IQM / IQTF

-30 to +70 C (-22 to +158 F)

-50 to +40 C (-58 to +104 F)

Note:
1
Hazardous Area certification determines permissible operating temperature range. Refer to Section 6.

6 Non-Hazardous & Hazardous

Certified Enclosures
All IQ actuator hazardous and non-hazardous area enclosures
are watertight to IP68/NEMA Type 4 & 6. Through the use of
non-intrusive commissioning and adjustment using the Rotork
Bluetooth Setting Tool Pro, covers never need removing
and therefore the hermetic, factory-sealed enclosure protects
internal components for life. The terminal compartment
is sealed from other areas by the Rotork double seal,
maintaining watertight integrity even during site connection.
In addition, the Rotork Bluetooth Setting Tool Pro is certified
Intrinsically Safe permitting power-on commissioning in
hazardous areas.

Actuators are available with the following enclosure types

for which the ambient working temperature ranges are
stated. Where option temperatures are indicated, changes to
some actuator components are required and therefore the
temperature requirement must be specified. Hazardous area
approvals for other country standards are available; please
contact Rotork.
The IQ range of actuators are available built in accordance
with the following standards:

6.1 Non-Hazardous Area Enclosures

WT: Standard Watertight
Standard

Rating

Standard temperature

Option 1

Option 2

IEC 60529 (1989-11)

IP66/IP68-20 m / 10 days

-30 to +70 C

-40 to +70 C

-50 to +40 C

BS EN 60529 (1992)

IP66/IP68-20 m / 10 days

-30 to +70 C

-40 to +70 C

-50 to +40 C

NEMA (US)

Type 4 & 6

-22 to +158 F

-40 to +158 F

-58 to +104 F

CSA (Canadian)

Type 4 & 6

-22 to +158 F

-40 to +158 F

-58 to +104 F

Keeping the World Flowing

29

Standard Specifications
6.2 Hazardous Area Enclosures
European Hazardous Area Directive ATEX
Directive Code

Enclosure Code

Standard
Temperature

Temperature
Option 1

Temperature
Option 2

Temperature
Option 3

ATEX II 2GD c

Ex d IIB T4
Ex d IIC T4
Ex tb IIIC T120C T4

-20 to +70 C
(-4 to +158 F)

-30 to +70 C
(-22 to +158 F)

-40 to +70 C
(-40 to +158 F)

-50 to +40 C
(-58 to +104 F)

ATEX II 2GD c

Ex de IIB T4
Ex de IIC T4
Ex tb IIIC T120C T4

-20 to +70 C
(-4 to +158 F)

-30 to +70 C
(-22 to +158 F)

-40 to +70 C
(-40 to +158 F)

-50 to +40 C
(-58 to +104 F)

Standard
Temperature

Temperature
Option 1

Temperature
Option 2

Temperature
Option 3

Ex d IIB T4
Ex d IIC T4
Ex tb IIIC T120C T4

-20 to +70 C
(-4 to +158 F)

-30 to +70 C
(-22 to +158 F)

-40 to +70 C
(-40 to +158 F)

-50 to +40 C
(-58 to +104 F)

Ex de IIB T4
Ex de IIC T4
Ex tb IIIC T120C T4

-20 to +70 C
(-4 to +158 F)

-30 to +70 C
(-22 to +158 F)

-40 to +70 C
(-40 to +158 F)

-50 to +40 C
(-58 to +104 F)

International Hazardous Area IECEx

Enclosure Code

USA Hazardous Area Factory Mutual Certified Explosionproof to FM3615

Class

Division

Groups

Standard Temperature

Temperature Option 1

Temperature Option 2

I
II

1
1

C, D,
E, F, G

-22 to +158 F
(-30 to +70 C)

-40 to +158 F
(-40 to +70 C)

-58 to +104 F
(-50 to +40 C)

I
II

1
1

B, C, D,
E, F, G

-22 to +158 F
(-30 to +70 C)

-40 to +158 F
(-40 to +70 C)

-58 to +104 F
(-50 to +40 C)

Canadian Hazardous Area Canadian Standards Association (CSA EP) to C22.2 No 30-M
Class

Division

Groups

I
II

1
1

C, D,
E, F, G

-22 to +158 F
(-30 to +70 C)

-40 to +158 F
(-40 to +70 C)

-58 to +104 F
(-50 to +40 C)

I
II

1
1

B, C, D,
E, F, G

-22 to +158 F
(-30 to +70 C)

-40 to +158 F
(-40 to +70 C)

-58 to +104 F
(-50 to +40 C)

30

IQ Range

Standard Temperature

Temperature Option 1

Temperature Option 2

Standard Specifications
Rotork Bluetooth Setting Tool Pro Certification
Directive / Standard

Rating

Standard Temperature

ATEX II 1G

Ex ia IIC T4

-30 to +50 C
(-22 to +122 F)

FM3610

Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4

-30 to +50 C
(-22 to +122 F)

Canada CSA
C22.2 No.157-92

Exia - Intrinsically Safe Class I, Div 1 groups A,B,C,D: T4

-30 to +50 C
(-22 to +122 F)

7 Regulatory Standards
Compliance with the following European Economic
Community Directives permits IQ range actuators to be CE
marked under the provision of the Machinery Directive.
Directive

Applicable to

Reference

Electromagnetic compatibility (EMC)

Immunity to/emissions of
electromagnetic energy

2004/108/EC

Low voltage (LV)

Electrical safety

2006/95/EC

Machinery1

Product safety

Actuators follow the provision of the

Machinery Directive 2006/42/EC. The IQ must
not be put into service until the equipment
into which it is being incorporated has
been declared to be in conformity with
the provisions of the European Community
Machinery Directive 2006/42/EC.

Waste Electrical Equipment (WEE)

Exempt under the scope of the

directive

Federal Communications Commission

Bluetooth modules - actuator and

Rotork Bluetooth Setting Tool Pro.

Contains FCC certified transmitter module.

Refer to PUB002-039 for FCC ID.

Note:
1 Actuators are not classified as machines within the scope of the machinery directive.
Contact Rotork for a copy of our Declaration of Conformity and Incorporation.

Keeping the World Flowing

31

Standard Specifications
8 Power, Control & Indication
8.1 Power Supplies
IQ actuators are suitable for operation with the following
single- and three-phase three-wire and DC power supplies:
Supply voltage ranges Actuator availability
Standard Voltages

Phase

IQ10
to
IQ70
& IQ95

IQ90
& IQ91

IQM
IQML

IQS

IQD10

IQD12
IQD18

IQD20
IQD25

IQT
IQTM
IQTF

24

DC

48

DC

110

DC

100,110,115,120

208,220,230,240

200,208,220,230,240

**

**

380,400,415,440,460,480

**

500,550,575,590

600,660,690

Voltage tolerance

+/-10%

Applies for rated torque performance; duty cycle and speed is not guaranteed

Frequency tolerance

+/-5%

Applies for rated torque performance; duty cycle and speed is not guaranteed

Max. starting volt drop

-15%

Actuators capable of starting and running up to speed

Non standard tolerances

Larger volt drops / frequency variations than those quoted can be catered for but may affect
actuator selection / sizing. Contact Rotork.

Uninterruptible power
supply systems

For AC systems, UPS systems should conform to recognised supply standards such as EN60160
in respect of waveform, spikes, harmonics etc. The tolerances above should not be exceeded.

* IQT/IQTM/IQTF ranges - 3 phase supplies

The IQT utilises 2 phases only. A parking terminal for phase 3 is available for systems where all 3 phases are distributed. For multiple
WARNING: The maximum supply for actuators connected to
actuators, even diversity over all three phases should be considered.
phase-earthed systems is 500 VAC.
** Limited availability
IQ91 not available at 380 V 60 Hz. IQ90 has limited availability at voltages up to 240 V.
IQM35 is not available at voltages lower than 380 V (50 Hz) or 440 V (60 Hz).
Reference documents
For operating electrical consumption data refer to PUB002-018 (IQ ranges) and P
UB002-032 (IQM ranges) available to download at
www.rotork.com

32

IQ Range

Standard Specifications
8.2 Local Control, Indication & Set-up
Non-intrusive selectors are provided on the actuator electrical
control cover which also includes a window showing actuator
position, status and alarm display.
The control cover may be rotated through 360 (90 increments)
to suit actuator orientation/operator access. Set-up is over
a Bluetooth interface using the supplied Rotork Bluetooth
Setting Tool Pro.
Standard local controls
Operation

Type

Function

Comments

Position

Red, rotary selector

Selects Local, Stop

or Remote control

Can be padlocked in each position (stop remains

available) for site operational protection

Local control

Black, rotary selector

Initiates local Open

and Close operation

Spring return to centre neutral position. Local

control may be user configured for inching action

Bluetooth

Rotork Bluetooth
Setting Tool Pro

Initiates local Open

and Close operation

May be user configured for Bluetooth operation

over a nominal distance of 10 m (30 ft)

Standard local indication

Operation

Type

Function

Comments

Position
indication

LCD - Large character

(25 mm/1)

Close icon 0-99% (0.1%

increments) Open Icon

Back-lit (power on) operating

temperature range -50 to +70 C
(-58 to +158 F).
Battery supported power off

Position
indication

Coloured indication
lights

Green (close), Red (open)

Yellow (mid-travel)

Power on lamp indication, colours can

be reversed.
Blinker and alarms can be configured to
indicate

Status and Alarm

(multi-language)

LCD position display

status and alarm text

Real time status and alarm text

integrated into position display

Power on battery supported

(when awake)

Status and Alarm

(multi-language)

LCD text display

Real time status and alarm

text via status

Power on battery supported

(when awake)

Status and Alarm

(multi-language)

General alarm
Battery alarm

Display icons

At a glance indication, detail provided

by status/alarm text

Keeping the World Flowing

33

Standard Specifications
8.2 Local Control, Indication & Set-up cont.
Actuator Set-Up, Configuration & Datalogging

Setting Tool &

LCD displays

Simple non-intrusive, interactive set-up procedure using supplied Rotork Bluetooth Setting Tool Pro
with read-back from LCDs. Settings include limits & torque, indication contacts and control options.
Settings may be password protected.

PC/PDA

Using freeware Insight2, actuators may be configured / analysed over Bluetooth interface.

Datalogging

Standard onboard datalogger provides valve torque and starts profiles, operational statistics, events log.
Actuator configuration and manufacturing data also available. Files can be downloaded direct to PC or
to Rotork Bluetooth Setting Tool Pro (IS certified) for transport to office PC. Freeware Insight2 for PC is
available to download at www.rotork.com

Options

Vandal
resistant

Option 1:
Red / black control selectors not fitted

Option 2:
Lockable cover protects standard selectors
and window

Reference documents
Refer to PUB002-039 for details of status and alarm text messages, alarm icons, help screens and actuator set up procedure.
Refer to PUB095-001 for Rotork Bluetooth Setting Tool Pro manual.

34

IQ Range

Standard Specifications
8.3 Remote Control & Indication
IQ range actuators enable remote control and indication of
valves for centralised control. Actuator control and indication
forms are available to meet the requirements of the various
site control systems, from simple manual push-button control
through to sophisticated Distributed Control Systems (DCS)
using relay outputs or digital bus network systems.
Standard remote controls
Operation

Type

Range

Comments

Open/Close/
Maintain
Common

Positive switched
3 x opto-isolated inputs
designed for fleeting or
maintained contacts

20 - 60 VDC,
40 - 120 VAC

Actuator derived 24 VDC (120 VAC available

as an option) or externally supplied derived
from the control system. Various forms
available.

ESD
Open interlock
Close interlock
Common

Positive switched
3 x opto-isolated inputs
designed for maintained
contacts.

20 - 60 VDC,
40 - 120 VAC

ESD can be user configured open, stayput

or close, from an NO or NC contact. ESD has
priority over all other applied local or remote
control signals. Interlocks provide hardwired
permissive protection (ie. main and bypass
control) and are active for local and remote
or may be configured for remote signals only.

Drive enable
(option)

Positive switched
1x opto-isolated input.
(maintain input)

20 - 60 VDC,
40 - 120 VAC

Maintain input configurable as drive enable:

actuator will not operate unless signal is
applied.

Options
120 VAC actuator
derived supply

5 VA rated

Actuator derived supply for remote control.

125 VDC remote control

20 mA per input

Suitable for 125 VDC remote control supply positive switching.

Negative switching

20 - 60 VDC

Suitable for negative switched systems applies

to open, stop, close, ESD and interlocks.

Analogue control
Option Folomatic

0 to 5/10/20 mA or volt ranges

Proportional control over the whole or part of

valve stroke. Configurable for open, close or
stayput on loss of analogue signal.

Hydraulic shock
'water hammer'/surge
protection Option
Interrupter timer

Internal control system Interrupter timer

Pulsed operation with independently adjustable

on and off time periods in the range 1 - 99
seconds can be selected to operate over any
portion of the closing or opening valve stroke,
effectively reducing valve speed.

Keeping the World Flowing

35

Standard Specifications
8.3 Remote Control & Indication cont.
Standard remote indication
Operation

Type

Range

Comments

Position, status
and alarm
indication

4 x configurable volt
free latching contacts
- S1 to S4. Single pole
-single throw (SPST),
configurable NO or NC

5 mA to 5 A1,
120 VAC,
30 VDC

Independently configurable using the supplied Rotork

Bluetooth Setting Tool Pro to signal one of the following:
Valve position: fully open, fully closed or intermediate
positions (0-99% open)
Status: Valve opening, closing, moving, local stop
selected, local selected, remote selected, open or close
interlock active, ESD active
Valve alarms: Torque tripped in mid travel, going open,
going closed, valve jammed, handwheel operation
Actuator alarms: Lost phase (3-phase IQ only), customer
24 VDC (120 VAC) supply lost, battery low, internal
failure detected, thermostat tripped, service alarms

Actuator
availability /
fault

Monitor relay
configurable change
over contact

5 mA to 5 A,
120 VAC,
30 VDC

In available mode the relay will de-energise when the

actuator is unavailable for remote control due to any
one or more of the following conditions:
Power supply or control supply lost; local control
selected; local stop selected; motor thermostat tripped;
detected internal failure
In fault mode, as above but ignores local/stop selection

Options
Operation

Type

Range

Comments

Position, status
and alarm
indication

Up to 8 configurable
volt free latching
contacts. Single pole
change over (SPCO)

5 mA to 5 A1,
120 VAC,
30 VDC

Independently configurable using the supplied Rotork

Bluetooth Setting Tool Pro as per contacts S1 to S4
above

Analogue
position
feedback

Current position
transmitter - CPT

4-20 mA output
proportional to
position

Auto range to set limits. Normally internally powered,

available suitable for externally 'loop' powered - will
default to 4 mA when actuator is powered down.

Analogue torque
feedback

Current torque
transmitter - CTT

4-20 mA output
proportional to
output torque

Range 0% to 120% of rated torque (4 to 20 mA)

Auxiliary power
supply

Maintains power to
the actuator control
on loss of mains

Nominal
24 VDC, 1 A
(switching
inrush 8 A max)

Customer supply maintains backlit display, CPT analogue

indication and bus network communications during
actuator power outages. Customer supply is isolated from
internal control power for protection

Reference documents:
Refer to PUB002-041 IQ Control and Monitoring.
Note:
1 Maximum total combined current through all four relays not to exceed 8 A.

36

IQ Range

Standard Specifications
8.4 Fieldbus System Control Options
IQ range actuators are available with the following network
interface cards to enable remote control and indication
using digital bus network systems communication to the
Distributed Control Systems (DCS).

Standard remote controls

Network Type

Comments

Pakscan

An internally mounted Pakscan field unit for remote control and status indication over a fault tolerant
two wire serial link. Loop distances of up to 20 km without repeaters and host communications using
Modbus protocol. System variables programmable over the Bluetooth data link.
For more information please refer to PUB059-030.

Modbus

Modbus modules suitable for single or dual communication highways may be included in the IQ
actuator, to provide Fieldbus communication of all the actuator control functions and feedback data.
Data is carried on an RS485 data highway and the communications protocol used is Modbus RTU.
System variables such as unit address and data baud rate are programmed over the Bluetooth data link.
For more information please refer to PUB091-001.

Profibus

A Profibus DP interface module is available to allow the actuator to be integrated into a Profibus network.
Full compatibility with EN 50170 is provided and the Profibus network allows full actuator control and
feedback of data to the host. For more information please refer to PUB088-001.

Foundation
Fieldbus

An IEC 61158-2 compliant Foundation interface module allows the actuator to be connected to a
Foundation network. The device has link scheduler capability as well as digital and analogue function
block capability. Foundation Fieldbus actuators can communicate directly between themselves without the
need of a host supervisory system. For more information please refer to PUB089-001.

HART

HART (Highway Addressable Remote Transducer) is a process control communication protocol. The signal
consists of two parts, the analogue 4-20 mA current loop and a superimposed digital signal. Traditionally
the 4-20 mA loop is used for control and the superimposed digital signal for feedback, diagnostics and
configuration. Configuration and feedback using the HART digital signal can be achieved using the
host connected to the actuator to select the parameters required. The majority of the user configurable
settings can be made over the HART communication protocol. See PUB092-001 for further details.

Keeping the World Flowing

37

Standard Specifications
9 Protection & Operating Features
The IQ control system incorporates the following standard
operating features and comprehensive valve, actuator and
control protection to ensure reliable valve operation and
protection under all circumstances.
Fault / Feature

Cause / Operation

Function

Obstructed valve

Valve meets an obstruction or

process conditions that prevent
movement. Obstruction must be
sensed and operation prevented to
prevent damage to valve and
actuator.

Independent Settable Open and Close Torque Switches

Jammed valve

Valve is stuck in its seat at the close

or open position and operation fails
to move the actuator and clear the
limit position.

Jammed Valve Protection

Torque switch
bypass

Provides increased torque above

actuator rated for unseating sticky
valves.

Torque Switch By-pass

Torque switch
hammer

Actuator repeatedly tries to move

an obstructed valve in response to
a standing control signal. This can
cause damage to both valve and
actuator.

Anti Hammer Protection

Incorrect phase
rotation (3-phase
actuators only)

Due to 3-phase supply wiring

incorrectly connected to actuator.
Actuator moves in the opposite
direction to that signalled. At end of
travel the wrong limit/torque switch
is activated preventing the motor
being de-energised and causing it to
stall with consequent valve damage
and/or motor burn-out.

Syncrophase

Lost phase /
motor overheating (3-phase
actuators only)

"Single phasing". One of the 3

phases applied to the actuator is
lost due to fault causing the motor
to single phase i.e. attempts to run
with only 2 of the 3 phases applied.
Motor may fail to start (stall) or run
unbalanced causing overheating
and possible burn-out.

Syncrophase

Motor
overheating

Actuator duty cycle is exceeded

causing the motor to overheat.
This often occurs during factory
acceptance testing /commissioning
or during process start up.

Motor Thermostat Protection

38

IQ Range

Torque switch will torque trip the actuator motor when the preset
output torque level is reached. Torque switches can be set in the range
40% to 100% of rated torque. Torque trips are indicated on the actuator
display and can be remotely signalled.

Torque switch will torque trip the actuator motor when the preset
output torque level is reached or at 150% (nominal) if set to bypass
torque switch. Torque switches can be set in the range 40% to 100% of
rated torque. Jammed valve protection prevents damage to valve and is
indicated on the actuator display or remotely signalled.

User selectable, torque switches are automatically bypassed during the

first 5% of travel from both open and close limit positions. This permits
torque above actuator rated torque and up to actuator stall torque
(1.4 to 2.0 times rated torque) to be developed during unseating,
ensuring sticky valves do not cause unwanted torque trips.
Refer also to jammed valve protection, above.

Once a torque trip occurs the control prevents repeated operation in the
same direction as a response to a standing remote or local control signal.
Actuator must be operated in the opposite direction and therefore
moved away from the obstruction, which then has a chance to clear,
before it can be signalled to run in the requested direction. Torque trips
are indicated on the actuator display and can be remotely signalled.

Protection ensures actuator always runs in the correct direction

corresponding to the applied control signal (open or close). The patented
circuit senses connected phase rotation and ensures the actuator always
runs in the correct direction by energising the
appropriate motor control contactors/switches.

The patented circuit monitors all three supply phases. If a phase is

lost the Syncrophase circuit prevents the motor from being energised.
If during operation one phase is lost this cannot be detected due to
back-feed through the motor windings, however once operation stops,
re-energising of the motor will be prevented. Lost phase is indicated on
the actuator display and can be remotely signalled.

Two thermostats are embedded in the motor end windings (hottest part
of the motor) which directly sense motor temperature. Thermostats will
open circuit when set temperature is reached causing the motor to be
de-energised. Thermostats will auto-reset once the motor has cooled
sufficiently allowing operation to continue. Motor thermostat trips are
indicated on the actuator display and can be remotely signalled.

Standard Specifications
9 Protection & Operating Features cont.

Fault / Feature

Cause / Operation

Function

Instantaneous
reversal

Control system instantaneously

reverses the control signal which
causes the actuator to reverse
direction with associated inertial
stress to valve drive and internal
motor switching surges.

Instantaneous Reversal Protection

Actuator fault

Detected actuator fault.

ASTD (automatic self test & diagnosis)

Remote control
circuit failure
(actuator derived
remote control
supply only)

Loss of remote control.

Remote Control Supply

Spurious
operation

Operation commanded due to

unintended or spurious remote
control signals leading to process
problems or hazards.

Conditional Control

Emergency
Shutdown (ESD)

Priority action where the valve is

required to stayput or move to a
safe end-of-travel position
determined by the process
- open or closed limit.

Dedicated ESD Control Input

A delay of 300 ms is automatically applied between reversals

allowing the actuator to come to rest before responding to
reverse control signal.

ASTD detects any internal control system failures preventing

operation. Detected internal control system faults are indicated on
the actuator display allowing rapid diagnosis and can be remotely
signalled. In addition diagnostic screens can be accessed allowing
problem to be pin-pointed.

The 24 VDC internal power supply made available for remote

control switching is protected by an auto-reset fuse device.
Should the power drawn from the supply exceed its rating (due
to a remote control wiring fault, etc.), the fuse will disconnect the
supply. Once the fault is cleared the supply will automatically be
reinstated. Loss of internal supply is indicated on the actuator
display and can be remotely signalled.

User selectable. The interlock input can be configured for

conditional control, being active only for remote control. In this
mode, for the actuator to respond to a remote control signal, two
signals must be applied simultaneously, one to the control
input and one to the interlock input. If an unintended or spurious
signal is applied only to the control input it will be ignored.
Intended signals can therefore be verified by applying a second
permissive signal, effectively preventing spurious operation.

User configurable, the ESD action has priority over any existing or
applied local or remote control signal. ESD can be configured to
open, close or stayput depending on the process requirements. ESD
must be derived from a latched type, normally open or normally
close ESD contact (configurable) and may be configured to override
local stop, interlocks or interrupter timer.

Keeping the World Flowing

39

Standard Specifications
10 Components
Details of major actuator mechanical and electrical/electronic
components are provided below:
10.1 Handwheel
A handwheel is provided to allow manual operation of the
valve during electrical power interruption. Handwheel size and
mechanical advantage are generally designed in accordance
with standards EN 12570 and AWWA C540 (American Water
Works Association) to give the most efficient compromise of
force and turns for emergency operation.
Handwheel types: IQ, IQS, IQD, IQM, IQML, IQL
Actuator size

Standard Type / Ratio

Option

10, 12, 18

Direct / 1:1

Geared / 5:1

19, 20

Direct / 1:1

Geared / 13.3:1

25

Geared / 13.3:11

Direct / 1:12

35

Geared / 22.25:1

40

Geared / 15:1

Geared / 30:1

70, 90, 91

Geared / 30:1

Geared / 45:1

95

Geared / 45:1

Geared / 30:12

Note:
1 IQM25 and IQML25 standard ratio is 1:1.
2 Rimpull does not meet the requirements of EN12570 at actuator rated torque. May be used for lower torque applications or where higher
handwheel forces are acceptable.

During electric operation of the actuator, the handwheel

is mechanically disengaged from the drive. To engage
handwheel operation, the hand/auto selection lever is pushed
down and released after which handwheel operation remains
selected. When electrical operation takes place the actuator
will automatically return to motor drive without lever or
handwheel kickback.

40

IQ Range

The hand/auto selection lever incorporates a facility for locking

in the hand or auto positions using a 6 mm diameter hasp
padlock (not supplied by Rotork), preventing engagement of
motor drive (locked in hand) or engagement of handwheel
drive (locked in auto). Emergency disengagement of motor
drive can be selected by pushing down and holding the hand/
auto lever during electric operation.

Standard Specifications
10.2 Lubrication
IQ actuators are factory filled for life with premium quality
gear oil selected for the application. Standard oils are
automotive grades easily available worldwide and have
been used successfully for over 40 years. Oil lubrication
out-performs grease over a wide temperature range
and allows installation in any orientation. It has none of
the problems associated with grease such as separation
at elevated temperatures and tunnelling at lower
temperatures where grease is thrown away from rotating
components creating a void or tunnel in the grease around
components that require lubrication.
Lubrication
Range

Standard Temperature Range

-30 to +70 C (-22 to +158 F)

Option Low Temperature

-50 to +40 C (-58 to +104 F)

Option Food Grade

-20 to +70 C (-4 to +158 F)

IQ

SAE80EP

MOBIL SHC624

Hydra Lube GB Heavy

Standard Temperature Range

-50 to +70 C (-58 to +158 F)

Option Food Grade

-20 to +70 C (-4 to +158 F)

IQT 125, 250, 500

600 ml made up from

TEXACO ATX / Dexron2 ( 120 ml ), CASTROL Aero HF585B ( 480 ml )

Hydra Lube GB Medium

IQT 1000, 2000

1600 ml made up from

TEXACO ATX / Dexron2 ( 320 ml ), CASTROL Aero HF585B ( 1,280 ml )

Hydra Lube GB Medium

Food grade
Lubricant is a synthetic, non-aromatic hydrocarbon mixture with PTFE and other additives. It does not contain chlorinated solvents.
Food grade grease used in assembly and thrust bearings is Hydra Lube WIG Medium-NLGI-123.

10.3 Finish
All IQ actuator finishes are tested in accordance with Rotork
1,000 hour cyclic salt spray test procedure which is the most
realistic and arduous test cycle applicable. The test combines
cyclic salt spray, drying and humidity at elevated temperatures
on complete factory built actuators. This tests the finish and
the various substrate materials, fixings and interfaces that
make up an actuator. Substrate materials and finishes are
selected to provide maximum corrosion resistance combined
with good adhesion.
For full specification of paint finishes refer to PUB000-046.
Finish
Range

Size

Standard Finish

Offshore Finish

IQ

All sizes

Polyester powder coating, silver grey

2 pack epoxy coatings

IQT

IQT125 to IQT3000

Polyester powder coating, silver grey

2 pack epoxy coatings

Project specific finishes / colours can be catered for. Apply to Rotork.

Keeping the World Flowing

41

Standard Specifications
10.4 Motor
IQ actuators utilise purpose designed motors that are integral
to the actuator. As such, these motors do not fall within the
scope of IEC 60034 or MG1, however they do meet the

applicable requirements, where appropriate, of motor design

for actuator operation.

Actuator Type

Duty Classification

Comments

IQ

On-Off & Inching

(Class A & B)

Class F insulated, 3-phase squirrel cage motor incorporating thermostat

protection. Low inertia design. Nominal 60 starts per hour at a rate not
exceeding 600 starts per hour, 15 minutes rated based on a nominal torque of
33% of rated. Class H available as an option where hazardous area certification
does not limit temperature rise to T4 135 C.

IQS

On-Off & Inching

(Class A & B)

Class F insulated, single phase capacitor / run start squirrel cage motor
incorporating thermostat protection. Low inertia design. Nominal 60 starts at
a rate not exceeding 600 starts per hour per hour, 15 minutes rated based on a
nominal torque of 33% of rated. Class H available as an option where hazardous
area certification does not limit temperature rise to T4 135 C.

IQD

On-Off & Inching

(Class A & B)

Class F insulated, permanent DC brush motor incorporating permanent

magnet DC brush motor incorporating thermostat protection. Nominal 60
starts per hour at a rate not exceeding 600 starts per hour, 15 minutes
rated based on a nominal torque of 33% of rated.

IQM

Modulating
(Class C)

Class F insulated, 3-phase squirrel cage motor incorporating thermostat

protection. User selectable thyristor controlled dynamic braking available.
Low inertia design. 1,200 starts per hour, 50% duty cycled based on a
modulating torque of 50% of rated torque. Class H available as an option
where hazardous area certification does not limit temperature rise to T4 135 C.

IQT

On-Off & Inching

Permanent magnet 24 VDC motor (DC supply derived internally from threephase and single-phase supplies) incorporating thermostat protection.
1
Low inertia design. Nominal 60 starts per hour at a rate not exceeding 600 starts
per hour.

IQTM / IQTF

Modulating

Permanent magnet 24 VDC motor (DC supply derived internally from 3 and
single-phase supplies) incorporating thermostat protection. Low inertia
2
design. Nominal 1,800 starts per hour, based on a modulating torque of 75%
of rated.

Note:
1 Suitable for duty cycles up to 1,200 starts per hour depending on load and control method applied. Contact Rotork for details
2 IQT3000 = 50% rated torque.
Reference documents
IQ / IQS / IQD Motor data publication PUB002-018. IQM / Motor data publication PUB002-032.
IQT / IQTF / IQTM Motor data publication PUB002-022.

42

IQ Range

Standard Specifications
10.5 Power Module
The power module for IQ actuators produces internal power
supplies for control systems and remote control derived from
the actuator electrical supply. It also contains the motor
control and switching components.
Actuator Type

Internal Power Supplies

Motor Switching

IQ

Split bobbin transformer producing control circuits, option card

supplies and supply for 24 VDC actuator fed remote control
(120 VAC option).

Reversing contactor assembly,

mechanically and electrically
interlocked. 24 VDC coil up to and
including size IQ35 and 120 VAC for
IQ40 and above.

IQD

DC-DC converter isolates the DC actuator supply from internal

supplies for control and 24 VDC supply for actuator fed remote
control. Fuse protected. Incorporates sleep circuit for power
reduction when used on solar powered derived DC supplies.

Reversing contactor assembly,

mechanically and electrically
interlocked.

IQS

Split bobbin transformer producing control circuits, option card

supplies and supply for 24 VDC actuator fed remote control
(120 VAC option). Fuse protected.

Solid state thyristor array for motor

switching/ reversal and capacitor
starting. Includes snubber protection
and timing control.

IQM

Split bobbin transformer producing control circuits, option card

supplies and supply for 24 VDC actuator fed remote control.
Fuse protected.

Solid state thyristor array for motor

switching/ reversal and braking
(user selectable). Includes snubber
protection and timing control.

IQT / IQTF /
IQTM

Split bobbin transformer producing control circuits, option card

supplies and supply for 24 VDC actuator fed remote control
(120 VAC option). Fuse protected.

Toroidal power transformer / rectifier

deriving DC motor power supply from
AC actuator supply -fuse protected.
Solid state motor switching
incorporating motor speed control.

IQT / IQTF /
IQTM 24 VDC
actuator power
supply only

DC-DC converter isolates the DC actuator supply from internal

supplies for control and 24 VDC supply for actuator fed remote
control. Fuse protected.

Rectifier and fuse protection ensures

correct polarity and protection of
supply. Solid state motor switching
incorporating motor speed control.

10.6 Torque Sensor

10.7 Position Sensor

State of the art piezo thrust sensor measures motor shaft

thrust produced as a reaction to output torque developed in
the motor worm and wheel gear assembly. Thrust measured
is directly proportional to output torque. The piezo sensor
develops a voltage proportional to shaft thrust (output
torque) which is amplified and then measured by the control
module. Output torque is controlled by switching the motor
off when the set torque limits have been reached. This
system allows the torque to be displayed via the LCD display
and captured by the datalogger in the form of valve torque
profiles, statistical torque information and the event log.

Using the latest technology and after years of testing, the

patented Rotork IQ absolute encoder is contactless, has only
four active parts, can measure up to 8,000 output turns with
a resolution of 7.5 and has redundancy and self checking.
Unlike existing absolute encoder designs, this technological
breakthrough increases position sensing reliability while
providing zero-power position measurement.
10.7.1 Mechanical Position Indication
The availability of the graphical display, even on power
loss, usually supercedes the need for mechanical position
indication, however a mechanical position indication option is
available upon request.

Keeping the World Flowing

43

Standard Specifications
10.8 Control and User Interface (UI) Modules
The control and UI modules for IQ actuators are common and
take the form of a PCB with on-board liquid crystal displays
(LCD) and a control PCB. For IQM actuators the control
module incorporates fast remote mode (24 VDC remote
control only) allowing rapid actuator switching down to 100
ms pulses for precise positioning.

Logic controlled, the control module is programmed over the

non-intrusive Bluetooth interface with set-up configuration
for torque, limits indication and control features undertaken
using the Rotork Bluetooth Setting Tool Pro. It monitors local
and remote control signals, torque and position to switch the
actuator motor in the correct direction or off.

Standard IQ control features are shown below:

Feature

Type

Specification

Remote control

Input

User switched Open/Close/Stop/ESD and interlock signals. Opto-isolated inputs for protection.

Local control

Input

Open/Close/Stop and Local/Remote selection. Non-intrusive control switches are

magnetically operated so there is no penetration of covers.

Position

Input

Digital signal derived by absolute position sensor. Resolution to 7.5 of output rotation.
Limit range configurable between 2.5 and 8,000 output turns.

Torque

Input

The piezo thrust sensor directly measures output torque and converts value to a voltage
signal. Torque can be set in the range 40% to 100% of rated torque with the additional
facility to bypass torque switching

Set-up

Input

Set-up over the Bluetooth interface allows all settings to be configured for valve and process
requirements. Set-up is non-intrusive requiring no covers be removed using the supplied
Rotork Bluetooth Setting Tool Pro. All settings can be password protected.

Indication
contacts

Output

Four Volt free contacts S1 to S4 can be configured for a variety of position, status and alarm
indication for remote indication and monitoring

Output

The onboard backlit LCD display presents position, torque and setup displays for
configuration. The LCD display is divided into 2 parts providing a large position indication
(Open/Close icons plus % readout in 0.1% increments for mid travel) and a multilingual text
display providing status, alarm and set up information

Datalogger

Output

The control module includes a datalogger which stores torque, position and operational
data. in non-volatile memory for download via Bluetooth to the supplied Rotork Bluetooth
Setting Tool Pro or notebook PC. Data is date/time stamped. Datalogger can be analysed
using freeware Insight2 for PC.

Memory

System

All configured settings are stored in non-volatile EEPROM memory (does not require power).

Microcontroller

System

Provides all control function logic, setup programming and allied system requirements.
Software is field upgradeable for future enhancements. The micro-controller is widely used.
in the automotive industry with a long track record and a very reliable history.

LCD indication

44

IQ Range

Standard Specifications
10.9 Conduit / Cable Entries
IQ gearcases are machined with conduit/cable entries as
indicated below. Alternative adapters are available.
Number of entries required and adapter type must be
specified with order.
Actuator type

Gearcase Entries

Adapter 1

Adapter 2

IQ Standard

2 x M25 plus 1 x M40

2 x 1 plus 1 x 1.5 ASA NPT

2 x PG16 plus 1 x PG29

IQ Option

Additional 1 x M25

Additional 1 x 1 ASA NPT

1 x PG16

IQT Standard

2 x M25

2 x ASA NPT 1

2 x PG16

IQT Option*

Additional 2 x M25

Additional 2 x ASA NPT 1

Additional 2 x PG16

IQ range actuators are despatched with transit plugs fitted into the conduit entries. It is the responsibility of the installer to ensure the
appropriate cable/conduit adapters, cable glands and/or blanking plugs are fitted in order to maintain hazardous area certification and
ingress protection levels. Certified adapters and blanking plugs are available as optional extras.
* IQT actuators supplied with Pakscan, FieldBus, ProfiBus, ModBus or DeviceNet interface option cards will be supplied with the optional
entries provided (4 entries in total).

10.10 Terminals

10.12 Battery

The terminal compartment for IQ range actuators takes

the form of a separately sealed compartment containing
segregated metric thread M5 power and M4 control
terminals. Terminal screws and washers are supplied with the
actuator. Terminals are designed to accept ring tag crimped
field wiring conductors up to 16 mm2 for power and 4 mm2
for control/indication. The terminal compartment cover
carries a terminal identification code card. Each actuator is
despatched with the applicable Installation and Maintenance
Manual, actuator wiring diagram and remote control
connection schematic.

The battery provides power to support the LCD display and

remote (relay) indication when the main actuator supply
is unavailable. The battery also provides power to enable
actuator settings to be made using the Rotork Bluetooth
Setting Tool Pro; commissioning can take place at premises
without power or the right voltage, or after installation but
before site cabling is completed.

10.11 Wiring
IQ range actuators utilise jig built wiring harnesses of
individually numbered, tropical grade PVC insulated, stranded
conductors. All internal control connections to the printed
circuit boards use unique or polarised plugs and sockets.

The standard 9 V battery is available worldwide with a high/

low temperature type available from Rotork.
As all settings are stored in non-volatile memory and
position is sensed by the Rotork absolute encoder, security
of configuration and position is always assured. The actuator
can be operated perfectly well electrically and by handwheel
operation without a battery fitted.
Based on experience gained over 20 years of typical
applications, the expected battery life is up to five years.
Battery life is however subject to temperature and at elevated
and reduced temperatures may be reduced. Actuator
indicates battery status locally and in remote.

Keeping the World Flowing

45

Client Support and Site Services

Rotork actuators are recognised as the best in the

world for reliability and safety in the most demanding
applications. To maintain this hard-earned leadership
position, Rotork Site Services is committed to
helping clients to maximise the continuous, fault-free
operation and working life of all their actuators.
With established operations and worldwide service centres
we are able to offer same-day or next-day service to all our
customers. Our Rotork factory trained engineers have skills
in both multi-purpose and industry specific applications and
carry with them spare parts and specialist test equipment.
Our operations utilise a documented Quality Management
system established in accordance with ISO9001.
Rotork Site Services aims to be your number one choice for
taking care of fault diagnosis, service repairs, scheduled
maintenance and system integration needs.
Visit www.rotork.com to identify your nearest Rotork Site
Services centre.

46

IQ Range

Rotork has expertise and

specialist knowledge of every
aspect of flow control.
Our service solutions increase
plant efficiency and reduce
maintenance costs.
Workshop services return
equipment to as-new condition.

Client Support and Site Services

Global Service and Support

Actuator Workshop Overhaul

Rotork understand the value of prompt and

punctual customer site services and aim to supply
our customers with superior flow control solutions,
by providing high quality, innovative products and
superior service on time, every time.

Supporting all Rotork and non-Rotork products

Whether you have an actuator requiring on-site servicing,

a custom design service requirement or a new actuator
installation, we can deliver the fastest turnaround with the
least plant disruption.

Accreditation and Assurance

Rotork Site Services is accredited with all major safety
authorities around the world, providing our clients with
reassurance and peace of mind.
Rotork's engineering teams are experts in the design and
implementation of actuation solutions for all circumstances
and environments. Our knowledge base draws upon
previous installations and environmental situations from
all around the world.
Our track record of undertaken engineering projects is
second to none. Rotork is trusted by major utility and
industrial companies throughout the world to design, install
and maintain their actuation stock. We keep their plants
operating at peak efficiency, helping them to be more
profitable and at the same time meet ever tightening industry
watchdog requirements.
We have the knowledge and expertise to design, build and
install any standard or custom installation for you, anywhere
throughout the world.

Workshop facilities including torque testing and re-coating

Large OEM stock in all workshops
Fully trained and experienced service engineers
Fleet of well stocked service vehicles
Loan actuator facilities

Field Support
Site Repairs
Commissioning
Upgrades
Fault finding
Maintenance
Call-out
Fully equipped service vehicles

Rotork Client Support Programme (CSP)

Enables users to select a level of service precisely tailored
for their individual asset management requirements
Designed to provide the maximum reliability and
availability of actuators over the life of the product
thereby improving production throughput
Designed to reduce the cost of maintenance year on year
Designed to allow customers to manage the problem of
Risk vs Budget in maintenance operations

Asset Management

Designed to be flexible you choose the level of cover

you want

Rotork is a corporate member of the Institute

of Asset Management, the professional body
for whole life management of physical assets.

Reports generated on agreed frequency to demonstrate

cost savings and performance improvements

Turnaround, Shutdown and Outage Support

Preventative maintenance
Full on-site overhaul and testing facilities

Giving You Peace of Mind,

Guaranteed Quality and
Improving Your Site Efficiency

OEM spares and support

Support for Rotork and non-rotork products
Commissioning support to achieve shutdown time targets
Project management and supervision of your plant
overhaul and return to service dates

Valve Automation Centres

On Site Manual Valve Automation
On Site Actuator Replacement
Off Site New Valve Automation

Keeping the World Flowing

47

Rotork plc
Brassmill Lane, Bath, UK
tel
+44 (0)1225 733200
fax
+44 (0)1225 333467
email [email protected]

www.rotork.com
Rotork is a corporate
member of the Institute
of Asset Management

As part of a process of on-going product development, Rotork

reserves the right to amend and change specifications without
prior notice. Published data may be subject to change. For the
very latest version release, visit our website at www.rotork.com
The name Rotork is a registered trademark. Rotork recognises
all registered trademarks. The Bluetooth word mark and logos
are registered trademarks owned by Bluetooth SIG, Inc. and
any use of such marks by Rotork is under license. Published and
produced in the UK by Rotork Controls Limited. POWJB0516

PUB002-038-00 Issue 05/16