Ancillary equipment

Contents
Conveyor accessories
One-point quick adjustment guide rails _________ CA
Transfer plates ___________________________ CA
Diverter, stops ___________________________ CA
Reject devices ___________________________ CA
Reject receivers __________________________ CA
Spacing wheel ___________________________ CA
Counting accessories ______________________ CA
Covers _________________________________ CA
Drip pans and underside covers _____________ CA
Ergonomic shelves and tables _______________ CA
Conveyor auxiliary equipment
Turntable ________________________________ CAE
Gap transporter __________________________ CAE
Ergonomic packing stations _________________ CAE
Conveyor verification devices
QAcheck systems ________________________ CVD
Bottle down _____________________________ CVD
Conveyor control devices
GenPak conveyor control panel ______________ CCD
XirPak control panel _______________________ CCD
Wiring components ________________________ CCD
Ancillary equipment component specifications table __ ACM

2
4
8
10
13
15
16
18
21
24
27
30
33
34
36
38
42
47
54

CA

One-point quick adjustment guide rails

Use
The one-point adjustment guide rails are used when
quick set-ups are required.

Description
By rotating a single hand-wheel, the operator can
open or close a section of conveyor guide rails to
adjust them for different size products.
A digital counter ensures the exact repeatability of
the setting.
Minor adjustments due to material variances (such
as bottle diameter) can be performed easily and
promptly.

Operation
External
A gear reducer controls the guide movement and
an external rod connected to a rack and pinion
mechanism maintains the synchronization
between the rails.
Internal
A gear reducer controls the guide movement and
a rod below the conveyor body maintains the
synchronization between the rails.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

2 CA

Technical specifications
Single side: 3 travel.
Double side: 3 travel on each side maintaining
center line.
Component specifications are subject to change
without prior notification.

Design recommendations
A drive unit is recommended at 20 ft. intervals.
Rack and pinion mechanism should be installed at
24 to 36 intervals.
Contact us for correct component selection.

Ordering information
The 5/8 connecting rod is sold in 10 ft. sections.
Mounting hardware included.
For custom parts provide conveyor model number
or conveyor cross section.

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One-point quick adjustment guide rails - external

AEAR 1PD ES
AEAR 1PD ESC

Drive unit, single side, external

Custom drive unit, single side, external

AEAR 1PP ES
AEAR 1PP ESC

Slave unit, single side, external

Custom slave unit, single side, external

CO
XAE
XCT
B

A
5/8" Shaft

Rack & pinion

Guide rail

XOT

Adjusting
hand wheel

XOM

Counter

XA conveyor

Section "B-B"

Section "A-A"

Gear reducer
A

XLM

AEAR 1PD ED
AEAR 1PD EDC

Drive unit, double side, external

Custom drive unit, double side, external

XCM

AEAR 1PP ED
AEAR 1PP EDC

Slave unit, double side, external

Custom slave unit, double side, external

XCB

XBB

B
5/8" Shaft

Rack & pinion

Guide rail

XKB
Adjusting
hand wheel
Section "A-A"

Counter

XOR

XA conveyor
Section "B-B"

Gear reducer
A

XOC

One-point quick adjustment guide rails - internal

AEAR 1PD IS
AEAR 1PD ISC

Drive unit, single side, internal

Custom drive unit, single side, internal

AEAR 1PP IS
AEAR 1PP ISC

Slave unit, single side, internal

Custom slave unit, single side, internal

XPX
XAC
XSC

Guide rail

WXX
BXS

Adjusting
hand wheel
Counter

Transfer
box
Section "B-B"

Section "A-A"

XA conveyor

AEAR 1PD ID
AEAR 1PD IDC

Drive unit, double side, internal

Custom drive unit, double side, internal

AEAR 1PP ID
AEAR 1PP IDC

Slave unit, double side, internal

Custom slave unit, double side, internal

XCC

5/8" Shaft

CA
CAE
CVD
A

Guide rail

CCD
Adjusting
hand wheel
Counter

ACM

Transfer
box
XA conveyor

Section "A-A"

Section "B-B"

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5/8" Shaft

APX

CA 3

CA Transfer plates
Use

Material specifications

To transport the product from one conveyor to the

next.

Refer to the material specifications table

(pages ACM 54-55).

Description

Technical specifications

End transfer
There are two types of end transfers:
End plate transfer: the transfer surface consists
of a stainless steel sheet. Use the in-line option
when conveyors are in line to each other; or the
900 option when conveyors are perpendicular to
each other.
End roller transfer: the transfer surface consists
of 5/8 diameter rollers. Use the in-line options
when conveyors are in line to each other; or the
900 option when conveyors are perpendicular to
each other.

Component specifications are subject to change

without prior notification.

Side transfer
The end of one conveyor is attached parallel to the
infeed of the second conveyor. The parallel length
is usually 18 and the transfer length is 12.

Operation
The product glides through the transfer plate or is
pushed through it by back pressure, depending on
distance, speed, size and weight of the product.

Design recommendations
Transfer distances should be kept to the minimum
possible.

Accessories
Transfer wheel: used in right transfer. The idler
wheel is mounted on an adjustable base, to ensure
proper package orientation through the transfer.
Orientator wheel: used to rotate the product 90o.

Ordering information
For custom parts provide conveyor model number,
pulley diameter and distance between center of
pulleys, unless other information is indicated on
drawings specifications.
To order a center roller module, desired length and
type of roller transfer must be provided for correct
support base selection.

End plate transfer

AETP ILR
AETP ILL
AETP ILC

Plate in-line transfer, right

Plate in-line transfer, left
Custom plate in-line transfer

6-1/2"

1-9/16"

Note: Shown in right position.

AETP L90R
AETP L90L
AETP L90C

900 transfer plate, right

900 transfer plate, left
Custom 900 transfer plate

3-3/16"

3/4"

Note: Shown in right position.

4 CA

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End roller transfer

AETP RILR
AETP RILL
AETP RILC

CO

Roller in-line transfer, right

Roller in-line transfer, left
Custom roller in-line transfer

XAE
XCT

4-5/16"

XOT
XOM

3/16"

XLM
Note: Shown in right position.

XCM
AETP R90R
AETP R90L
AETP R90C

90 transfer roller, right

900 transfer roller, left
Custom 900 transfer roller

XCB
XBB
XKB

2-3/16"

XOR
XOC

3/16"

XPX
Note: Shown in right position.

XAC

Side transfer

XSC
AETP ST

Side transfer

10"

7/16"

WXX
BXS

1"

XCC
CA
AETP DST
AETP STC

Drive side transfer

Custom side transfer

CAE

9-1/2"

1/4"

1-1/2"

CVD

7/8"

CCD
ACM
APX

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CA 5

Rotary transfer plate

AETP L90M

Rotary transfer disk

CL

Accessories
AETP L90SR
AETP L90SL
AETP L90SC

900 transfer shim, right

900 transfer shim, left
Custom 900 transfer shim
8-5/16"

3/4"

Custom part ordering information:

900 line transfer plate length

AETP ILSR
AETP ILSL
AETP ILSC

Note: Shown in right position.

In-line transfer shim, right

In-line transfer shim, left
Custom in-line transfer shim

16-13/16"

1-9/16"

Custom part ordering information:

900 line transfer plate length

6 CA

Note: Shown in right position.

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Accessories
AETP RCM

CO
Center roller module
To be used only
with roller transfer

XAE
1"

3-3/8"

XCT
XOT

AETP W90

AETP W90C

XOM

900 transfer wheel

A=0
B=3-3/8
C=1 to 4-1/2
Custom 900 transfer wheel

XLM
XCM
XCB
XBB
XKB
B

XOR

XOC
C

XPX

CL

XAC
XSC
AETP WI

AETP WIC

In-line orientator wheel

A=0
B=3-3/8
C=1 to 4-1/2
Custom in-line orientator
wheel

WXX
BXS
XCC
B

CA

CAE
C

CVD

CL

CCD
ACM
Custom part ordering information:
Model number or conveyor cross section.
Product size.

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APX

CA 7

CA Diverter, stops

Use

Reject non-conforming product.

Divert one lane to two lanes.
Merge two lanes into one.
Stop products flow.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Technical specifications

Ordering information

. Does not include controls, nor pneumatic panel.

For custom parts, provide conveyor model number
or conveyor cross section, size, weight and rate
of package or product, and distance between
center lines of conveyors.

Maximum cycle rate: 30 cycles/minute.

Rack and pinion in the double gate model.
Pneumatic actuator in the single gate model.
Pneumatic cylinder on the pneumatic stop.
Pneumatic bladder on the bladder stop.
Component specifications are subject to change
without prior notification.

Pneumatic diverter
AEDD PS
AEDD PSC

Single arm diverter

Custom single arm diverter

8-1/4"
to
11"

10-5/8"

0" to 3"

X-Y-A-6

8"
2"
Alternate
position
3" to 4"
C
L

10-5/8"

AEDD PD
AEDD PDC

Double arm diverter

Custom double arm diverter

3/4" to 6"

8-1/4"
to

8"

11"
2"

3" to 4"
C
L

8 CA

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Manual diverter
AEDD ML
AEDD MLC YYZ

AEDD MR
AEDD DRC YYZ

CO

Left arm manual diverter:

YY=9, Z=1
Custom left arm
manual diverter

Left manual diverter

XAE
XCT

Right arm manual diverter:

YY=9, Z=1
Custom right arm
manual diverter

XOT

Right manual diverter

1/4"
1-3/4"

XOM

YY
Z

XLM

YY + 2-11/16"

1-5/16"

Manual stop

XCM

AEDD MS

XCB

Manual stop:
XX=5, ZZ=3
AEDD MSC XXZ Custom manual stop

Closed position

XBB

XX
Open position
ZZ

XKB
XOR

Custom part ordering information:

XX, ZZ dimensions required.

XOC

Pneumatic stop

XPX

Cylinder stop:
A=1-7/16 to 4-5/16
B=1-1/8 to 3-1/16

AERD IR2
AERD IR3
AERD IR4
AERD IRC

Stop 2 stroke
Stop 3 stroke
Stop 4 stroke
Custom pneumatic stop

3.22" + Stroke

XAC
B
6-7/8"

1-1/2"

XSC

3"

WXX
BXS

AEDD BS
AEDD BSC

Bladder stop
Custom bladder stop

XCC
XX

CA

4-1/4"

CAE
CVD
CCD

Accessories
AEAE...

ACM
XirPak control panel

Refer to XirPak section on page CCD 42.

APX

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CA 9

CA Reject devices

Use
The reject devices separate non-conforming product
from the main product conveyor given an outside
signal.

Description
Air reject
Compressed air jet pushes the product out of the
main product line.
High-efficiency and low-noise vortex nozzles.
Used for lightweight containers.
Moderate to high speeds: up to 250 products per
minute.
Impact reject
A pneumatic cylinder pushes the product out of the
main product line.
Used for large containers.
Low speeds: up to 60 products per minute.
High-speed reject
A rotating triangle pushes the product out of the
main product line.
Used for small and medium containers.
Prevents product spillage upon rejecting.
Requires a parallel reject conveyor.
High speeds: up to 350 products per minute.
Retracting belt reject
A conveyor section retracts, and the product
slides out of the main product line.
Used for medium and large containers or food
products.
Low to moderate speeds: up to 150 products per
minute.

10 CA

Diverter
A pneumatic arm guides the product out of the
main product line.
Used for small and medium containers.
Prevents product spillage upon rejecting.
Low to moderate speeds: up to 200 products per
minute.

Technical specifications
Component specifications are subject to change
without prior notification.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Ordering information
For custom parts, provide conveyor model number
or conveyor cross section, and size, weight and
rate of package or product; unless other information is indicated on drawings specifications.

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Air reject
AERD NSRA
AERD NSRAC
AERD NSRS
AERD NSRSC

CO

Single round nozzle

aluminum
Custom single round nozzle
aluminum
Single round nozzle
stainless steel
Custom single round nozzle
stainless steel

8-3/4"

XAE
XCT

5-3/4"

XOT
4-3/8"

XOM

6-1/8"

AERD NDRA
AERD NDRAC
AERD NDRS
AERD NDRSC

Double round nozzle

aluminum
Custom double round nozzle
aluminum
Double round nozzle
stainless steel
Custom double round nozzle
stainless steel

XLM

7-3/4"
1"

XCM

2-1/2"

XCB

5-3/4"

XBB

4-3/8"
6-1/8"

XKB
AERD NFN
AERD NFNC

Flat nose nozzle

Custom flat nose nozzle

XOR

10-7/16"

XOC
XPX

5-3/4"

XAC
4-3/8"

XSC

6-1/8"

Impact reject (vertical or horizontal push plate)

Vertical position
A=1-7/16 to 4-5/16
B=1-1/8 to 3-1/16

AERD IR2
AERD IR3
AERD IR4
AERD IRC

Horizontal position
A=1-7/16 to 4-5/16
B=7/16 to 2-1/4

Impact reject to 2 stroke

Impact reject to 3 stroke
Impact reject to 4 stroke
Custom impact reject

WXX
BXS

Vertical position
3.22" + Stroke

XCC

B
6-7/8"

1-1/2"

CA

3"

CAE
Horizontal position
A

CVD

2-3/16"
1"

B
5-7/16"

CCD
ACM
APX

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CA 11

Impact reject for large products

AERD RL3
AERD RL5
AERD RL8

AERD IRC

Impact reject - 3 stroke

Impact reject - 5 stroke
Impact reject - 8 stroke
A=3/8 to 4-1/4
B=1-1/16 + spacer length
XX=5-1/4
Custom impact reject

4-3/8" + Stroke

B
6-9/16"

4-1/2"

XX

Pusher
plate

S.S.
cover

Custom part ordering information:

XX dimensions required.
XX

AERD IRP 0501

Impact reject pusher plate

XX=5-1/4, YY=1-7/8
AERD IRP XXYY Custom impact reject
pusher plate

AERD IRS XX
AERD IPS XX

YY
Pusher plate

Impact reject spacer

XX=7/16
Custom impact reject spacer
XX
3/4"
S.S. spacer

Custom part ordering information:

XX, YY dimensions required.

High-speed reject
Normal position

AERD RHS
AERD RHSC

High-speed reject
Custom high-speed reject

Impact position

10"

Retracting belt reject

AERD RB

Lenght

Retracting belt

Belt
width

Belt
width + 7"

18-3/16"

Normal position
Stroke

Ordering information:
Conveyor belt width and length.
Size, weight and rate of package or product.

Retracted position

Diverter reject
Diverter reject

12 CA

Refer to page CA 8, diverter section.

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CA Reject receivers
CO
XAE
XCT
XOT
XOM
XLM

Use
To accumulate the rejected product.
A stainless steel tray is attached to the side of the
conveyor to hold the rejected product.
A stainless steel bucket has a side door to collect
the rejected product.
A stainless steel chute has an open bottom to
place an external container to collect the rejected
product.
An XA parallel conveyor collects the rejected
product without tipping it over.
A stainless steel turntable collects the rejected
product without tipping it over.

XCM
XCB
XBB
Technical specifications

XKB

Component specifications are subject to

change without prior notification.

XOR

Material specifications

Ordering information

Refer to the material specifications table

(pages ACM 54-55).

For custom parts, provide required dimensions.

XOC
XPX
XAC
XSC

Tray
AERR 121802

AERR XXYYZZ

WXX
BXS

Tray:
XX=12
YY=18
ZZ=2
Custom tray

XX
YY

XCC
ZZ

CA
CAE
CVD
3-1/2"

1"

CCD
ACM
APX

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CA 13

Bucket
AERR BA

AERR BB

Bucket:
A=7-1/2
B=7
C=6
D=6
Bucket:
A=10-1/2
B=9
C=10
D=9

Chute
AERR CA

AERR CBA

Chute:
A=7-1/2
B=7
C=6
D=6
Chute:
A=10-1/2
B=9
C=10
D=9

Parallel conveyor
AERR XAP 060
AERR XAP XXX

XA parallel conveyor:
XX = 60
Custom XA parallel conveyor

Flow direction

XX

Custom part ordering information:

Conveyor length.

Turntable
AETT 045
AETT 018
AETT DDD

14 CA

45 turntable
18 turntable
Custom turntable

Refer to turntable section on page CAE 27.

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CA Spacing wheel
CO
XAE
XCT
XOT
XOM
Use

XLM

Provide product separation.

Control product flow.

XCM

Description

Material specifications

It is an independent rotating device, which can be

attached to a conveyor to control the product flow.
Can be adjusted for different sizes of products by
using the hand wheel.
Provides a numeric counter that can be used to
record different set-up adjustments. The rotating
wheel has to be adjusted until the product is
confined against the guide rail.
By setting the spacing wheel speed, the product
flow can be reduced or even stopped (depending
on the application). The slower the speed, the
larger the gap will be between products.

Refer to the material specifications table

(pages ACM 54-55).

XCB

Technical specifications

XBB

Operation
By rotating a single hand-wheel, the operator can
open or close the spacing wheel to adjust for
different size products. A digital counter ensures
the exact repeatability of the setting.
Minor adjustments due to material variances (such
as bottle diameter) can be performed easily and
promptly.

Aluminum disk: 7 diameter disk with a 1/2 thick

polyurethane cover.
Adjustment: via a hand wheel with digital position
indicator, 0.005" horizontal travel per counter digit.
Adjustment range: refer to drawings.
DC gear motor: 1/2HP with electronic speed
control.
Variable speed: 15 to 30 rpm.
Input electrical power: 120 VAC, 3 amps.
Component specifications are subject to change
without prior notification.

Ordering information
Electrical hardware and electronic speed control
are included.
For custom parts provide wheel diameter, speed
adjustment, and size, weight and rate of package
or product.

Spacing wheel
AESW

AESWC

XKB
XOR
XOC
XPX
XAC
XSC
WXX
BXS

Spacing wheel
A=3/16
B=2-11/16
C=1-3/8 - 4
Custom spacing wheel

XCC
CA
CAE

CVD

CCD
ACM
C
L

APX

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CA 15

CA Counting accessories

Description
The counting device keeps track of the product
output on a packaging line. Upon detecting product
presence, the system is triggered by a retro
reflective sensor. This sensor has vertical adjustment
for different product set-ups and it is protected by an
enclosure to prevent any improper interference.
The sensor is connected to a digital readout, which
will be displaying the current product output count.
The system can be reset by means of a key switch.

Material specifications

Technical specifications

Refer to the material specifications table

(pages ACM 54-55).

Component specifications are subject to change

without prior notification.

Ordering information
Mounting hardware and sensors are included.

Counter
AECD C

Counter

AECD CC

Custom counter
Reflector

Sensor

6"

4"

S.S. 304
Gage 12

From 1"
to 8"

5-13/16"
6-Digit
counter

13-7/16"

5-7/8"

16 CA

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Speed indicator
AECD IP

CO

Indicator panel

5-13/16"
6-Digit
counter

XAE
XCT
5-7/8"

XOT
XOM
AECD PU

Magnetic pick-up unit

Mounts inside chain cover

5/8"
1-1/2"

XCM

3/4"

3/16"

5/16"

1-5/8"

XCB

15/16"

1-1/2"

XBB
XKB

2-1/4"

1/8"

AECD R56C

Magnetic pick-up with

56C - face motor adapter
ring kit
Mounts between electric
motor & gear reducer

XLM

XOR
XOC

1-3/4"

XPX

Magnetic
pickup

6"

XAC

9-5/16"
Sensing
gear
(supplied)

XSC
WXX

6-5/8"

BXS
AECD W

Measuring wheel
Mounts on chain
return way

XCC
CA
CAE
CVD

Accessories
AEAE RD6

Numeric large remote

display (6 characters)

CCD

Refer to XirPak section on page CCD 42.

ACM
APX

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CA 17

CA Covers
Use

Technical specifications

Top covers
Prevent product contamination from airborne
particles.

Component specifications are subject to change

without prior notification.

Motor covers
Prevent product entrapment or dirt accumulation in
the motor assembly.
Enhance the esthetic value of a packing line
promoting quality.

Straight brackets should be installed at 36

intervals.
Three (3) curved brackets are required per curved
cover.
For custom parts, provide conveyor model number
or conveyor cross section length, unless other information is indicated on drawings specifications.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Ordering information

Top covers
AEAC ST 030
AEAC ST 036
AEAC ST 048
AEAC ST 060
AEAC ST 096
AEAC ST 120

Straight top cover

30 long
36 long
48 long
60 long
96 long
120 long

XAAC STC

Custom straight top cover

AEAC T30
AEAC T30C

300 top cover

Custom 300 top cover

6-15/16"

Height adjustment
from 3" to 9"

3-1/2"
3/16"
6-15/16"

30

18-7/16"
R 6-5/16"

30

7-1/4"

6-15/16"
10-15/16"

AEAC T45
AEAC T45C

450 top cover

Custom 450 top cover

45

19-5/16"
R 6-5/16"
45
7-1/4"

6-15/16"
12-7/8"

18 CA

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Top covers
AEAC T90
AEAC T90C

CO
900 top cover
Custom 900 top cover

XAE

R 6-5/16"

17"

90

XCT

7-1/4"

6-15/16"

XOT

17"

XOM
AEAC T180
AEAC T180C

1800 top cover

Custom 1800 top cover

3-1/2"
1-7/8"

XLM

1/4"
R 6-5/16"
17"

XCM

180

7-1/4"

XCB

6-15/16"
19-9/16"

XBB
AEAC STB
AEAC STBC

Hinged straight cover bracket

Custom hinged straight
cover bracket

XKB
XOR

9-1/2"
7-1/4"

XOC
1/2"

3-1/8"

XPX
AEAC STBH
AEAC STBHC

Straight cover bracket

Custom straight
cover bracket

XAC
9-1/2"

XSC

7-1/4"

WXX
1/2"

3-1/8"

BXS
AEAC TCB
AEAC TCBC

Curved cover bracket

Custom curved cover bracket

XCC
8-15/16"

CA
CAE

1/2"

3-1/8"

CVD
CCD
ACM
APX

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CA 19

Motor covers
AEAC ML

Left motor cover

18-5/8"

23-1/2"

7-9/16"

AEAC MR
AEAC MC

Right motor cover

Custom motor cover
18-5/8"

7-9/16"

20 CA

23-1/2"

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CA Drip pans and underside cover

CO
XAE
XCT
XOT
XOM
Use

XLM

Drip pans catch any spilled product.

Underside covers protect the operator from the
moving chain.

XCM

Material specifications

XCB

Refer to the material specifications table

(pages ACM 54-55).

XBB

Technical specifications
Component specifications are subject to change
without prior notification.

XKB

Ordering information
Straight brackets should be installed at 48
intervals.
No brackets are required for horizontal wheel
bend drip pans.
Underside covers are available only for straight
sections.

XOR
Drip pan bracket and drip pan connector are
not included with drip pans.
For custom parts provide conveyor model or
conveyor cross-section length, unless other
information is indicated on drawings specifications.

XOC
XPX
XAC
XSC

Straight drip pans

WXX
AEDP STR 030
AEDP STR 036
AEDP STR 048
AEDP STR 060
AEDP STR 096
AEDP STR 120
AEDP STRC

YYY= 30
36
48
60
96
120

long
long
long
long
long
long

4-3/4"

YYY

BXS
XCC
CA

Custom straight drip pan

CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CA 21

Drip pans for horizontal wheel bend

XADH 30x127 B 300 drip pan
XADH 30 C
Custom 300 drip pan

5"
6.3"

13/16"

R1/2"

8-11/16"

XADH 45x127 B 450 drip pan

XADH 45 C
Custom 450 drip pan

4-11/16"

5"
6.3"

13/16"

R1/2"

8-11/16"

XADH 90x127 B 900 drip pan

XADH 90 C
Custom 900 drip pan

4-11/16"

5"
6.3"

13/16"

R1/2"

8-11/16"

4-11/16"

XADH 180x127 B 1800 drip pan

XADH 180 C
Custom 1800 drip pan

5"
13/16"
12-5/8"
R1/2"
5"
8-11/16"

4-11/16"

End pan for idler end unit

XADD 127 B
XADD 127 C

End pan for idler end unit

With drip outlet
Including screw kit
Custom end pan for idler end
unit

10-13/16"

6-7/16"

15-7/16"
13/16"

R1/2"

22 CA

AutoPak... Your next move in packaging

Drip pan components

AEDP BKT
AEDP BKTC

CO
Straight drip pan bracket
Custom straight drip pan
bracket

XAE

2-13/16" 4-1/4"

XCT
1-3/8"

XOT
XADE 127 B
XADE 127 C

4-3/8"

5"

End pan for drip tray

With drip outlet
Including screw kit
Custom end pan for drip tray

XOM
13/16"

XLM
R1/2"

XCM
2-5/16"

XADC 127 B
XADC 127 C

End cap for drip tray

Including screw kit
Custom end cap for drip tray

AEDP CON
AEDP CONC

Drip pan connector

Custom drip pan connector

XCB
3-7/8" 5"

5"

XBB
XKB

6"

XOR
XOC

AEDP CDO
AEDP CDOC

5"

6"

Drip pan connector

with drain outlet
Custom drip pan connector
with drain outlet

XPX
XAC

Underside covers
AEDP PCU
AEDP PCUC

XSC
WXX

PC underside cover
4-0 long
Custom underside cover

BXS
XCC
1-1/2"

CA

4-7/16"

CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CA 23

CA Ergonomic shelves and tables

Use
Facilitate the packaging process and increase
operator efficiency with an ergonomic design.

Description
Tables
Double bend for operators comfort.
Bullet feet with height adjustment.
Side shelves
Double bend for operators comfort.
Closed ends.

Technical specifications

Top shelves
Angle adjustment for gravity feeding the components to the operator closest point.
Height adjustment.

Material specifications

Component specifications are subject to change

without prior notification.
Refer to the material specifications table
(pages ACM 54-55).

Tables
AEAT 024036

XXX=24, YYY=36, ZZ=36

AEAT 036048

XXX=36, YYY=48, ZZ=36

AEAT 048048

XXX=48, YYY=48, ZZ=36

AEAT 048072

XXX=48, YYY=72, ZZ=36

AEAT 048096

XXX=48, YYY=96, ZZ=36

XXX

YYY

ZZ

AEAT XXXYYYZZ Custom table

Custom ordering information:

XXX, YYY and ZZ dimensions required.

24 CA

AutoPak... Your next move in packaging

Side shelves
CO

Style - A
AESS A030
AESS A036
AESS A048
AESS A060
AESS A096
AESS A120

YYY= 30
36
48
60
96
120
AA=1-1/4, BB=3-3/8, XX=8

long
long
long
long
long
long

AESS AB030
AESS AB036
AESS AB048
AESS AB060
AESS AB096
AESS AB120

long
long
long
long
long
long

1-1/4"
XX

XAE

3-3/8"
1"

XCT
XOT
XOM

XX

YYY= 30
36
48
60
96
120
AA=1-1/4, BB=3-3/8, XX=12

AA
YYY

XLM
XCM

BB

XCB
XBB

Style - B
AESS B030
AESS B036
AESS B048
AESS B060
AESS B096
AESS B120

YYY= 30
36
48
60
96
120
AA=1, BB=3-3/8, XX=8

long
long
long
long
long
long

AESS BB030
AESS BB036
AESS BB048
AESS BB060
AESS BB096
AESS BB120

long
long
long
long
long
long

YYY= 30
36
48
60
96
120
AA=1, BB=3-3/8, XX=12

1"

XX

XKB

3-3/8"

XOR
XOC
XPX

XX
AA
YYY

XAC
XSC

BB

WXX
AESS A AABBXXYYY Style A
XX

XX

Custom side shelf

AA

AA

AESS B AABBXXYYY Style B

YYY

YYY

XCC

Custom side shelf

Custom ordering information:
AA, BB, XX and YYY dimensions required.

BXS

BB

CA

BB

CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CA 25

Top shelves
YYY

XX
S.S. 304
ga. 14 shelf

45 Shelf tilt
adjustment

S.S. 304
Square tubing

Style A
AEST A036
AEST A048
AEST A060
AEST A096
AEST A120

Style B
AEST B036
AEST B048
AEST B060
AEST B096
AEST B120

Style C
AEST C036
AEST C048
AEST C060
AEST C096
AEST C120

YYY = 36 long
48 long
60 long
96 long
120 long
XX = 12
ZZ = Adjustable up to 44-5/8

ZZ

4"

1"
12"

Style A

YYY = 36 long
48 long
60 long
96 long
120 long
XX = 12
ZZ = Adjustable up to 44-5/8

1"

4"

12"

Style B

1"

YYY= 36 long
48 long
60 long
96 long
120 long
XX = 12
ZZ = Adjustable up to 44-5/8

Custom Style
AEST AXXYYYZZAABB Custom style A
AEST BXXYYYZZAABB Custom style B
AEST CXXYYYZZAABB Custom style C

12"
( 2-1/2")

1"

12"

Style C

BB

AA
XX

Custom top shelf

26 CA

AutoPak... Your next move in packaging

CAE Turntable
CO
XAE
XCT
XOT
XOM
Use
Feeder: feeds product at the start of a line.
In-line buffer: buffers the product prior to a
machine.
Accumulator: accumulates the product prior to a
manual station.
Reject: accumulates the rejected product on an
inspection station.

Description
A turntable consists of a rotary top where the
products accumulate.
The rotary top is attached to a stationary base.

Operation
Feeder
The operator manually loads the product into the
turntable, without any particular orientation.
The feeder orients the product and feeds the line.
In-line buffer
The product enters through the infeed guides and
exits on the outfeed end.
Upon a backup, the empty space of the rotary top
fills with product.
Accumulator
Prior to a manual station, the product enters the top
plate.
The operator picks up the product to perform the
manual operation.

XLM
XCM
XCB
Input electrical power:
45-3/4 diameter top: 115VAC, 5 amp.
18 diameter top: 115VAC, 3 amp.
Single guide rail with stainless steel sheath and
UHMW-PE insert to minimize friction.
Stainless steel safety guards cover drive
components.
Continuous Heli-Arc welds, grounded and
polished.
Wash-down option available upon request.
Component specifications are subject to change
without prior notification.

Design recommendations
Feeder
A product tray is recommended to help place
the product into the feeder.
A powered orientator is required for non-round
bottles.
In-line buffer
A powered orientator is required for non-round
bottles.

Refer to the material specifications table

(pages AE 53-54).

Accumulator
An ergonomic station is recommended for all
manual operations. Contact us for ordering
information.

Technical specifications

Ordering information

Top diameter: 45-3/4 and 18.

Variable speed: 5-10 RPM.
DC electric motor:
45-3/4 diameter top: 1/2 HP.
18 diameter top: 1/8 HP.
Electric speed control.

Electrical hardware and electronic speed control

are included.
For custom parts, provide size, weight and rate of
package or product; unless other information is indicated on drawings specification.
For custom unscrambling unit, provide size, weight
and rate of package or product.

Material specifications

XBB
XKB
XOR
XOC
XPX
XAC
XSC
WXX
BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CAE 27

Turntable
AETT 045

45 turntable

18 turntable

AETT 018

Height = 36 1-1/2

Height = 36 1-1/2

AETT DDD

Custom turntable

"

Turntable guides
AETT GF

Feeder guide

AETT GI

In-line accumulator guide

AETT GA

End accumulator guide

AETT GR

Reject guide

28 CEA

AutoPak... Your next move in packaging

Turntable accessories
AETT FSA

CO

AETT GITP

Feeding shelf
XX=12, YY=15, ZZ=2

In-line transfer plate

XAE

AETT FS XXYYZZ Custom feeding shelf

XCT
XOT
YY

XOM
XX

XX

XLM

ZZ
3-1/4"

YY

XCM

ZZ

XCB
XBB
AETT GPTP

Parallel transfer plate

AETT UU

Unscrambling unit 4

AETT UU XXYY

Custom unscrambling unit

XKB
XOR
Unscrambler
wheel

XOC
XPX

10"

XAC
Transfer
plate

XSC
AETT DG

Double guides

WXX

XAAG 100S

SS caster with brake

XAAG 100Z

Zinc plated caster with brake

BXS
XCC

1"
2-1/2"

Refer to XA catalog, conveyor support

feet section on page XA 14.

CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CAE 29

CAE Gap transporter

Use
Provide a gap in consecutive conveyors to prevent
spilled product from reaching downstream
equipment.
Rotate round containers.
Mechanical cap inspection system.
Provide access for marking and inspecting the
bottom of containers.
End transfers for unstable products.

Description
The system consists of two parallel belts, with
variable speed. These belts are adjusted horizontally
until they contact the product, squeezing it with a
minimum force.

Operation
By rotating a hand-wheel, the operator can open
or close each side of the gap transporter independently (dual motor) or both sides at the same time
(single motor) to adjust for different size products.
A digital counter ensures the exact repeatability of
the setting.
Minor adjustments due to material variances (such
as bottle diameter) can be performed easily and
promptly.

Rubber timing belt: 1 wide (red color).

Timing pulleys: nickel plated.
Aluminum base to be mounted to an existing
conveyor.
SS covers.
Component specifications are subject to change
without prior notification.

Ordering information
Electrical hardware and electronic speed control
are included.
For custom parts, refer to requested information
on drawings.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Technical specifications
Adjustment range: refer to drawings.
DC gear motor:
18 gap transporter: dual 1/8 HP.
38 gap transporter: dual 1/4 HP.
38 gap transporter: single 1/2 HP.
Electronic variable speed control: 40-80 FPM.
Input power: 110 VAC.
18 gap transporter: 3 amps.
38 gap transporter: 6 amps.

30 CEA

AutoPak... Your next move in packaging

Gap transporter 1 timing belt

CO
AEGP 018 DMA

AEGP 018 DMB

AEGP 018 DMC

18 gap transporter,
double motor
Orientation A:
A=3/4, B=1-5/8
18 gap transporter,
double motor
Orientation B:
A=3/4, B=1-5/8
Custom 18 gap transporter

XAE

Supply conveyor
chain cover

11-3/4"

XCT

18-1/8"

XOT

C
L
Shown in "B" orientation

XOM
XLM

3-3/8"

4-1/2"

14-3/16"

11-13/16"

XCM
XCB

Gap transporter 2 timing belt

XBB
AEGP 038 DM

AEGP 038 DMC

38 gap transporter,
double motor
XX=1/2 to 7
ZZ=30 to 51

27-1/2"

XKB

7-1/8"
37"

Custom gap transporter,

double motor

XOR
XOC

XX
60-3/4"

XPX

ZZ

XAC
XSC
AEGP 038 SM

38 gap transporter,
single motor
XX= Product width 1/2
Maximum product
width = 6
Minimum product
width = 1
ZZ=30 to 51

WXX

27-1/2"
7-1/8"

BXS

37"

XCC
XX

CA

60-3/4"

AEGP 038 SMC

Custom gap transporter,

single motor
XX= Product width 1/2

ZZ

CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CAE 31

Gap transporter 2 timing belt

AEGP 038 SM QA

XX

38 single motor
quick adjustment
XX=1/2 to 7
ZZ=30 to 45

31-1/4"

34"

AEGP 038 SM QAC Custom single motor

quick adjustment

14-1/8"
60-3/4"
ZZ

Custom part ordering information:

Gap transporter length.
Size and weight of package or product.

Gap transporter accessories

AEGP 018 FS

Floor stand for 18

gap transporter
Z=30 to 44-5/8

32 CEA

AutoPak... Your next move in packaging

CAE Ergonomic packing stations

CO
XAE
XCT
XOT
XOM
Use
Increase operator efficiency during a manufacturing or packaging process.
Decrease operator fatigue.
Increase product and/or process quality.
Increase operator comfort.
Decrease work related illness.

Description
The ergonomic packing station is designed around
the operator, product and process.
Operators movements and vision area are
analyzed using an ergonomic posture program.
An optimum position is defined taking into consideration: repetition, force, posture, reach, contact
stress, vibration, product size and weight, and
environmental variables (light, temperature, noise).

Sample configurations

XLM
XCM
Series process station
The parallel process station is used in process
involving consecutive manual activity for small
products.
The product arrives in front of the operator via the
infeed conveyor.
The operator processes the product and places it
on the outfeed conveyor.
The outfeed conveyor from operator 1 is the
infeed conveyor for operator 2.
The number of stations required is dictated by the
process.

Parallel packing station

The parallel packing station is used in the cartoning
of small products.
The product arrives in front of the operator via the
infeed conveyor.
The operator picks it up and places it on the
inclined shipper.
When the shipper is full, the operator pushes the
shipper into the out going conveyor.

XCB
XBB
XKB
XOR
XOC
XPX
XAC
XSC
WXX
BXS
XCC

Parallel packing station

Series process station

Large case packing station

CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CAE 33

CVD QAcheck systems

Use
Components presence and/or location verification.

Description
The QAcheck uses the UniPost as the base for the
inspection system.
Different types of inspections include: missing cap,
skew cap, missing foil, missing cotton, high botton,
missing vial stopper, downed bottle, inverted bottle,
gross under-fill, missing label, missing print, and
bar code.
The UniPost can be adjusted for different sizes of
products by using the top hand-wheel. It provides
a numeric counter that can be used to record
different set-up adjustments, thus ensuring the
exact repeatability of the setting.
It is capable of further expansion, both in controls
capabilities as in mechanical functions.
The QAcheck will send a signal to activate a reject
station (sold separately). This output signal will be
controlled by the QAcheck program, which will
keep track of the product to be rejected by means
of an encoder. This feature does not depend on a
timer or conveyor speed, allowing one-point
adjustment in almost all situations.

Operation
By rotating a single hand-wheel, the operator can
adjust for different size products. A digital counter
ensures the exact repeatability of the setting.
Minor adjustments due to material variances (such
as bottle diameter) can be performed easily and
promptly.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Technical specifications
Controls
Microprocessor control, capable of future
communication with either a central computer or a
PLC network.

34 CVD

Indicating stack lights:

Green: in operation.
Red: system halt due to an alarm.
Operator Interface touch panel
Easy to configure PLC touch screens
21 CFR part 11 compliant
Programmed recipes and security
Electrical panel
Construction: stainless steel 304, gage 16.
Smooth, round edges on all parts to prevent
insulation damage.
Quick release clamp on side of the door to exclude
liquids and contaminants.
Oil resistant neoprene gasket along the perimeter
of the door (bonded with oil resistant adhesive).
Wiring
All wires are identified and placed in appropriate
wire ducts.
All cables end on a wire terminal.
Fuses for component protection.
Alarms
Consecutive rejects alarm:
An internal counter sets the maximum allowable
number of consecutive rejects.
An alarm output triggers the red indicating stack
light.
Dry contact provided to stop equipment and/or
conveyor.

AutoPak... Your next move in packaging

 Reject verification alarm:

The reject alarm activates when the non
compliant product is not rejected.
Dry contact provided to stop equipment and/or
conveyor.

Ordering information
Combine the necessary applications from each
family of products. Other combinations available,
consult factory.

CO
XAE
XCT

Component specifications are subject to change

without prior notification.

XOT

UniPost

XOM
AEUP A

UniPost

Sensor
cable cover

Hand wheel

Positioning
indicator

XLM

Operator
interface

5"
Adjustment

XCM
XCB
Control panel
mounting plate

Adjustment from
58" to 37-3/4"

XBB
XKB
XOR
XOC

QAcheck verification devices

AEUP MC SC MF Cap verification

XPX

Hand
wheel

MC - Missing cap
SC - Skew cap
MF - Missing foil

Positioning
indicator

1/4"

XAC

10"

AEUP MC HC

AEUP MV MR

Cotton verification
MC - Missing cotton
HC - High cotton
Vial verification
MV - Missing vial stopper
MR - Missing ring

AEUP DB IB

Bottle orientation
DB - Downed bottle
IB - Inverted bottle

AEUP ML MP

Label verification
ML - Missing label
MP - Missing print

AEUP BC

XSC

6-11/16"
Adjustment

34-1/4"

30-1/2"

WXX
BXS

UniPost
16"

8"

XCC

16"

CA

Control panel

CAE

Bar code verification

CVD

QAcheck accesories

CCD

Reject devices

Refer to reject devices section on page CA 10.

Reject containers

Refer to reject receivers section on page CA 13.

ACM
APX

AutoPak... Your next move in packaging

CVD 35

CVD Bottle down

Use
Reject a bottle that is lying down or upside down
from the conveyor.

Description
Bottle down verification
Only rejects lying down bottles, not upside down
bottles.
Consists of a detour of the straight path on the
conveyor by means of a custom engineered guide.
The guide is placed such that the height of a lying
down bottle is lower than the bottom of the guide.
The detour provides a centripetal force to the
bottle which, if lying down, exits the conveyor
under the guide.
Bottle down and upside down bottle verification
Three photo-eyes (one trigger for bottle presence,
one for lying down bottle sensing, and the other
for upside down bottle sensing) verify the right
orientation of the product.

Material specifications
Refer to the material specifications table
(pages ACM 54-55).

Technical specifications
Bottle down verification
UHMW-PE guide with stainless steel base.
SS base attached permanently to the conveyor
side.
Bottle down guide system positioned with guiding
pins.
No tools required to change guide system for
different size bottles.

36 CVD

Bottle down and upside down bottle verification

Adjustable base:
SS and anodized aluminum parts.
Ratchet handle for height adjustment.
Controls:
Photo-eyes and fiber optics sensors.
Stainless steel box for wiring and pneumatic
valve.
All wires identified and placed in appropriate
wire ducts.
All cables end in a wire terminal.
Fuses for component protection.
Component specifications are subject to change
without prior notification.

Design recommendations
The bottle down verification system should be
placed on a section of the conveyor where there
is no product back-up.

Ordering information
Product specifications required for each product
size: width, length, height , weight and rate.
Mounting hardware included.
Reject system not included with the bottle down
verification. For reject ordering information, refer to
reject devices (page CA 150) and XirPak control
panel (page CCD 182).

AutoPak... Your next move in packaging

Bottle down verification

AEQA VBDM

CO

15"

Bottle down verification

XAE
XCT
XOT
XOM
XLM
8-1/4"

XCM

Ordering information:
Size and rate of package or product.

XCB

Bottle down and upside down bottle verification

AEQA VBDE

XBB

Bottle down and upside

down bottle verification
XX=3 to 6, YY=9

AEQA VBDE CXXYY

11-9/16"

XKB
XOR

Custom electronic
system

XOC
Diffuse
sensor
Retroreflective
sensor

YY

XPX

XX
Reflector

XAC
XSC
WXX
BXS

Bottle down accessories

Reject containers

Refer to page CA 13, reject receivers section.

Reject systems

Refer to page CA 10, reject devices section.

XirPak control panel

Refer to page CCD 42, XirPak control panel section.

XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CVD 37

CCD GenPak conveyor control panel

Use
Provides a pre-designed modular control system to
perform the basic functions required in a conveying system.

Includes emergency stop pushbutton on a remote

operator station.
Standard mounting bracket and hardware.

Description

Emergency pull cord

Cuts power to the conveyor and control devices in
the GenPak panel.
Includes switch and mounting hardware.
Pull cord not included.

The basic unit control panel includes:

Fuse protection.
Magnetic motor starter.
Start/stop buttons.
Master power disconnect switch.
Wiring.
NEMA 4 enclosure.
The optional control functions are: emergency
stop, jog, pedal switch, photo-eye signal start/
stop, electric clutch/break, and motor overload
protection.

Advantages
Versatile: standard conveyor control functions in
one package.
Flexible: optional control modules are available and
can be integrated to the basic GenPak control
panel at the factory or by the customer. They can
be purchased with the GenPak or separately.
Uniform: minimum training and spare parts.
Simple: no programming required, user friendly
internal wiring design. Step-by-step installation
instructions are available with the optional items.
Documentation: complete wiring diagrams,
connecting instructions and spare parts list.
Validation: there is no programmable logic
controller, to ease validation requirements.

Basic operation
MCS start/stop kit
Provides start/stop function to the conveyor.
Start/stop pushbutton on panel cover.

Optional operations
Remote start/stop kit
Provides start/stop function to the conveyor.
Includes start/stop pushbutton on a remote
operator station.
Standard mounting bracket and hardware.
Emergency stop kit
Cuts power to the conveyor and control devices in
the GenPak panel.
Emergency stop pushbutton on panel cover.
Remote emergency stop kit
Cuts power to the conveyor and control devices in
the GenPak panel.
38 CCD

Jog
Upon pressing the jog button, the conveyor
operates.
Jog pushbutton on panel cover.
Remote jog kit
Upon pressing the jog button, the conveyor
operates.
Includes jog pushbutton on a remote operator
station.
Standard mounting bracket and hardware.
Pedal switch
Can be connected eitheir N.O. or N.C. to provide a
momentary signal to run or stop the conveyor.
Photo-eye signal start/stop
Sends a signal from the photo-eye to start or stop
the conveyor.
Includes bracket and photo-eye.
Time delay photo-eye signal start/stop
Provides a timed-delay signal from the photo-eye
to start or stop the conveyor.
Includes bracket and timed-delay photo-eye
Electric clutch/break
Provides an alternative to index or start/stop the
conveyor via an electric clutch.
An external signal, such as a foot switch, a jog
signal, or a photo-eye sensor is required.
Frame: NEMA 56C.

Technical specifications
Control enclosure:
Body: ABS/PC blended plastic.
Cover: Clear polycarbonate.
Wires are identified and placed in appropriate wire
ducts.
Cable ends are placed in a wire terminal.
Protection:
Fuses for short circuit protection.
Optional overload protection for electric motor.
Component specifications are subject to change
without prior notification.
AutoPak... Your next move in packaging

GenPak control panel

AEAE GCP

GenPak control panel

AEAE GCPC

Custom GenPak control panel

CO
XAE
XCT
15-5/8"

XOT
XOM
7-1/8"

XLM

11-3/4"

XCM

GenPak accessories
AEAE GESL
AEAE GJSL

XCB

Local emergency
pushbutton kit
Local jog pushbutton kit

XBB
XKB
XOR
XOC

AEAE GSSR

XPX

Plastic
enclosure

Remote start/stop kit

4-1/8"

3"

XAC

2"

2-5/8"

1-1/2"

XSC

45

WXX
S.S. bracket

BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 39

GenPak accessories
AEAE GESR

Remote emergency
pushbutton kit

3-1/16"

2-5/8"

Remote jog pushbutton kit

S.S. bracket

Plastic
enclosure

3-1/16"
2-5/8"

1-1/2"

2-5/8"

45

Push
button

AEAE GESP

Emergency pull cord kit

1-1/2"

45

Push/pull
button

AEAE GJSR

Plastic
enclosure

2-5/8"

S.S. bracket

Pull cord
switch
1/2" NPT

2-9/16"
1-3/8"

AEAE GFPR

Foot pedal kit

AEAE GPE
AEAE GPET

Photo-eye sensor kit

Time delay photo-eye
sensor kit

1-3/4"

Sensor

Reflector

From 2-1/4"
to 10-1/4"

From 2-1/4"
to 10-1/4"

Rod
support

AEAE GCB

40 CCD

Clutch/brake kit

5-1/16"

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Optional overload relay section

Single-phase motor

AEAE GOR1 2070

AEAE GOR1 5015
AEAE GOR1 1232
Three-phase motor

AEAE GOR3 1029

AEAE GOR3 1650
AEAE GOR3 3712

CO

Motor amps range

2.0 to 7.0
5.0 to 15
12 to 32

XAE
XCT

Motor amps range

1.0 to 2.9
1.6 to 5.0
3.7 to 12

XOT
XOM
XLM

Optional transformer
AEAE GVT 75

Transformer voltage
75VA
Primary 208/230
480 VAC
Secondary 120 VAC

4"

XCM

3-5/16"

3"

XCB

3"

XBB
XKB
XOR
XOC
XPX
XAC
XSC
WXX
BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 41

CCD XirPak control panel

Use
Provide a pre-designed modular control system to
perform the basic functions required in a packaging line.

Description
The XirPak control panel includes fuse protection,
master control relay, programmable logic controller
(PLC), wiring, and a master power disconnect
switch on a stainless steel enclosure.
The XirPak control panel is used for inspection
systems, diverters, dynamic control systems, etc.

Advantages
Versatile: almost limitless control functions in one
package.
Flexible: optional control devices are available and
can be integrated to the basic XirPak control panel
at the factory or by the customer. They can be
purchased with the XirPak or separately.
Universal: can be used in all equipment, irrespective of the manufacturer.
Uniform: minimum training and spare parts.
Simple: step-by-step installation instructions are
available with the optional items.
Documentation: complete wiring diagrams,
connecting instructions and spare parts list.
Validation: complete documentation to ease
validation requirements.

Technical specifications

Control enclosure
Stainless steel gage 16 on covers and bodies.
All welds continuous and ground smooth, no
apertures.
Smooth, round edges on all parts to prevent
insulation damage.
Quick release clamps on all sides of the door to
exclude liquids and contaminants.
Oil resistant neoprene gasket along the perimeter
of the door (bonded with oil resistant adhesive).
Enclosure latch with padlock locking.
Internal pocket for drawings.
Component specifications are subject to change
without prior notification.

PLC as per model number.

All wires identified and documented on a wiring
diagram.
All cables end in a wire terminal:
Terminal block: 20 amps.
Wires: 14-22 gage.
All cables placed in appropriate wire ducts.
Fuses for components protection.
Input power: 120 VAC, 2 amps. (control hardware
only).

42 CCD

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XirPak control panel

AEAE XM1410

CO

XirPak control panel

Allen Bradley Micrologix
1200
14 VDC input - 10 relay
output

XAE
XCT
XOT
XOM

AEAE XM2416

XLM
F1 F2

POWER ON

120VAC

AB

Allen Bradley

L1

L2

L3

T1

T2

T3

MicroLogix
1200

XCM

N
24VDC

XirPak control panel

Allen Bradley Micrologix
1200
24 VDC input - 16 relay
output

OVDC

XCB

INPUT
OUTPUT

XBB

GND

XKB
XOR
AEAE XS1616

XOC

XirPak control panel

Allen Bradley SLC 500
16 VDC input - 16 relay
output
Rack mounted

XPX
XAC
XSC
WXX
BXS

AEAE XD108

XirPak control panel

Direct Logic DL 105
10 VDC input - 8 relay
output

XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 43

XirPak control panel

AEAE XD 1612

XirPak control panel

Direct logic DL 205
16 VDC input - 12 relay
output
Rack mounted

AEAE XCPC

Custom XirPak control panel

XirPak pneumatic control panel

AEAE PN2 120A Pneumatic box
2 way solenoid valve
120 VAC

AEAE PN2 24D

Pneumatic box
2 way solenoid valve
24VDC

AEAE PN5 120A Pneumatic box

5 way solenoid valve
120 VAC

AEAE PN5 24D

44 CCD

Pneumatic box
5 way solenoid valve
24 VDC

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XirPak pneumatic control panel

CO

AEAE PN5 M8 120A

Pneumatic box
8ea. 2 way solenoid
valves
120 VAC

XAE
XCT

AEAE PN5 M8 24D Pneumatic box

8 ea. 2 way solenoid
valves
24VDC

XOT
XOM
XLM
XCM

XirPak enclosures

XCB

Hinge door with disconnetc strip

Enclosure
30 X 42 X 10
36 X 48 X 12
36 X 60 X 16

AEXE A3042
AEXE A3648
AEXE A3660

Back Panel
27 X 39
34 X 45
34 X 57

XBB
XKB

AEXE AXXYY

XOR

Custom section
XX, YY, ZZ

XOC
XPX
Y

XAC
XSC
WXX
BXS
Hinge cover strip
AEXE B1212
AEXE B1616
AEXE B2024
AEXE B2226

AEXE BXXYY

Enclosure
12 X 12 X 6
16 X 16 X 8
20 X 24 X 8
22 X 26 X 10

XCC

Back Panel
10- X 10-
14- X 14-
18- X 22-
20- X 24-

CA
CAE
CVD

Custom section
XX YY ZZ

CCD
ACM
APX

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CCD 45

XirPak accessories
AEAE RD6

.44" Closed
.64" Open

Numeric large remote display

(6 characters)

4-7/8"

6"
1/8"
3"

21"

AEAE RD20

.44" Closed
.64" Open

Alpha-numeric large remote

display (20 characters)
6"

4-7/8"

1/8"
3"

21"

AEAE PBE1

Plastic
enclosure

Push button enclosure

1 hole

2-5/8"

2"

3"

1-1/2"

2-5/8"
45
7/8" [ 22]

S.S. Bracket

AEAE PBE2

Plastic
enclosure

Push button enclosure

2 holes

4-1/8"

2"

3"

2-5/8"

1-1/2"

45
7/8" [ 22]

S.S. bracket

AEAE PBE3

Push button enclosure

3 holes

Plastic
enclosure
5-1/4"

3"

2"

2-5/8"

1-1/2"
45
7/8" [ 22]
S.S. bracket

AEAE XGPB
AEAE XRPB
AEAE XYPB
AEAE XMTPB

Green pushbutton
Red pushbutton
Yellow pushbutton
Mushroom (twist to release)
pushbutton
Two-position maintained
selector switch
Three-position maintained
selector switch

AEAE SV2W 120A 2-way solenoid valve

AEAE XRPL
AEAE XYPL
AEAE XGPL

Red pilot light

Yellow pilot light
Green pilot light

AEAE SV5W M8

AEAE XBP1
AEAE XBP2
AEAE XBP3
AEAE XBP4

Beacon
Beacon
Beacon
Beacon

AEAE X2PSS
AEAE X3PSS

46 CCD

post
post
post
post

1
2
3
4

color
color
color
color

AEAE SV2W 24D

120 VAC
2-way solenoid valve
24 VDC

AEAE SV5W 120A 5-way solenoid valve

120 VAC

AEAE SV5W 24VD 5-way solenoid valve

24 VDC
8-valve pneumatic solenoid
manifold for 5-way valve

AEAE MCR 12120 Master control relay

12 amps - 120 VAC

AEAE XCA

Custom XirPak accessory

Send in your

AutoPak... Your next move in packaging

CCD Wiring components

CO
XAE
XCT
XOT
XOM
XLM
Use

Organize utilities distribution.

Minimize product entrapment or dirt accumulation.
Enhance the esthetic value of a packing line
Promoting quality.

Description
Lay-in wireway
All sections are completely open on top to provide
a lay-in method of wiring.
Minimizes insulation damage due to cable pulling.
Flush external design to prevent product entrapment or dirt accumulation.
Sanitary wireway
Separate area for control or low voltage circuits.
Designed to fit different wire connectors and
receptacles.
Flush external design to prevent product entrament
or dirt accumulation.
Chases
Provide an enclosure for the utilities drop inside a
production room.
Large opening for ease of wiring.

XCM
XCB

Material specification
Refer to the material specifications table
(pages ACM 54-55).

XBB

Technical specifications

XKB

Latches
Flush.
Half-turn spring; quick release for easy access
to the interior.
Completely seal the cover to the body.
Component specifications are subject to change
without prior notification.

XOR
XOC
XPX

Ordering information
For custom parts provide wireway cross-section,
unless other information is indicated on drawings
specifications.
For custom straight sections provide, length
dimensions.

XAC
XSC
WXX
BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 47

Lay-in wireway
AEWL S012
AEWL S024
AEWL S036
AEWL S048
AEWL S060
AEWL S072
AEWL S084
AEWL S096
AEWL S120

Lay-in straight section

XXX=12 long
24 long
36 long
48 long
60 long
72 long
84 long
96 long
120 long

4-3/4"
3-1/2"

5"
XXX

AEWL SC XXX Custom section XXX long

AEWL S XXX C1 Custom close one
end XXX long

AEWL S XXX C2 Custom close two

ends XXX long

AEWL 30 HE
AEWL 30 HEC

300 horizontal elbow

Custom 300 horizontal elbow

30

13-11/16"

6"
2"
8"

AEWL 45 HE
AEWL 45 HEC

450 horizontal elbow

Custom 450 horizontal elbow

45

13-3/4"
6"
2"
9-1/4"

AEWL 90 HE
AEWL 90 HEC

11"

900 horizontal elbow

Custom 900 horizontal elbow

2"

11"
6"

17"

AEWL T
AEWL TC

2"

T section
Custom T section
11"

6"
6"
2"

48 CCD

AutoPak... Your next move in packaging

Lay-in wireway
CO

AEWL 45 VED
450 vertical elbow down
AEWL 45 VEDC Custom 450 vertical

XAE

45

elbow down
9"

XCT

6"

XOT

13-5/8"

XOM

13-5/8"

AEWL 45 VEU
450 vertical elbow up
AEWL 45 VEUC Custom 450 vertical elbow up

XLM

6"
9"

XCM

45

XCB
9-1/2"

AEWL 90 VED
900 vertical elbow down
AEWL 90 VEDC Custom 900 vertical

XBB

4-3/4"
3-1/2"
10-3/4"

elbow down
6"

XOR

5"

AEWL 90 VEU
900 vertical elbow up
AEWL 90 VEUC Custom 900 vertical elbow up

XKB

XOC

3-1/2"

XPX
10-3/4"

XAC

4-3/4"
3-1/2"
9-1/2"

5"

XSC
WXX

AEWL VS 012

Vertical straight section,

XXX=12
AEWL VSC XXX Custom vertical
straight section

3-9/16"

BXS
5"

XCC
CA
AEWL JP
AEWL JPC

Joint plate
Custom joint plate

CAE

1/4"

CVD

1-3/4"

CCD

3"

ACM
APX

AutoPak... Your next move in packaging

CCD 49

Sanitary wireway
AEWS S012
AEWS S024
AEWS S036
AEWS S048
AEWS S060
AEWS S072
AEWS S084
AEWS S096
AEWS S120

Sanitary straight section

XXX=12 long
24 long
36 long
48 long
60 long
72 long
84 long
96 long
120 long

7-1/16"

6-1/16"

XXX

AEWS SCXXX

Custom section
XXX long
AEWS SXXX C1 Custom close one end
AEWS SXXX C2 Custom close two ends

AEWS 30 HER
300 horizontal right elbow
AEWS 30 HERC Custom 300 horizontal

30

14-1/16"

right elbow
8-11/16"

30

AEWS 30 HEL
300 horizontal left elbow
AEWS 30 HELC Custom 300 horizontal

14-1/16"

left elbow
8-11/16"

45

AEWS 45 HER
450 horizontal right elbow
AEWS 45 HERC Custom 450 horizontal

14-5/16"

right elbow
9-5/16"

AEWS 45 HEL
450 horizontal left elbow
AEWS 45 HELC Custom 450 horizontal
left elbow

45
14-5/16"

9-5/16"

11-11/16"

AEWS 90 HER
900 horizontal right elbow
AEWS 90 HERC Custom 900 horizontal
right elbow

50 CCD

11-11/16"

AutoPak... Your next move in packaging

Sanitary wireway
CO

11-11/16"

AEWS 90 HEL
900 horizontal left elbow
AEWS 90 HELC Custom 900 horizontal
left elbow

XAE

11-11/16"

XCT
AEWS TBL
AEWS TBLC

XOT

17-11/16"

T section, back left

Custom T section, back left

XOM

11-11/16"

XLM
XCM

17-11/16"

AEWS TBR
AEWS TBRC

T section, back right

Custom T section, back right

XCB

11-11/16"

XBB
AEWS TFL
AEWS TFLC

XKB

17-11/16"

T section, front left

Custom T section, front left

XOR
11-11/16"

XOC
AEWS TFR
AEWS TFRC

XPX

17-11/16"

T section, front right

Custom T section, front right

XAC
11-11/16"

XSC
WXX
AEWS 45 VED 450 vertical elbow down
AEWS 45 VEDC Custom 450 vertical

45
6-15/16"

BXS

11-3/16"

elbow down

6"

15-3/16"

5-11/16"

XCC
CA

15-3/16"

AEWS 45 VEU 450 vertical elbow up

AEWS 45 VEUC Custom 450 vertical elbow up

CAE

6"

11-3/16"

6-15/16"

CVD

45
5-11/16"

CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 51

Sanitary wireway
11-1/2"

AEWS 90 VEDR 900 vertical elbow down, right

12-15/16"
6"

AEWS 90 VEDL 900 vertical elbow down, left

11-1/2"

AEWS 90 VEDC Custom 900 vertical

12-15/16"

elbow down

6"

AEWS 90 VEUR 900 vertical elbow up, right

6"
12-15/16"

11-1/2"

AEWS 90 VEUL 900 vertical elbow down, left

6"
12-15/16"

AEWS 90 VEUC Custom 90 vertical elbow up

0

11-1/2"

AEWS VS 012

Vertical straight section,

XXX=12
AEWS VSC XXX Custom vertical
straight section

AEWS JPV

Joint plate for vertical section

AEWS JP
AEWS JPC

Joint plate
Custom joint plate

5-9/16"

5-11/16"

5-9/16"

5-9/16"

52 CCD

4"

AutoPak... Your next move in packaging

Wireway accessories
AEWL LB
AEWL LBC

CO

5-3/4"

XA leg bracket
Custom leg bracket

XAE
5-3/4"

XCT

1"
1"

XOT

3-1/2"

XOM

Chase

XLM
XX

AECH A124
AECH AZZZ
AECH B124
AECH BZZZ

Chase
YY=6, XX=8, ZZZ=124
Custom chase
6 x 8 x ZZZ

YY

XCM

Open end

XCB
XBB

Chase
YY=8, XX=12, ZZZ=124
Custom chase
8 x 12 x ZZZ

XKB
ZZZ

AECH XXYYZZZAAA

XOR

Custom chase
AAA=72"
(door opening)

XOC
XPX

1"

XAC

12"

Closed end

XSC
WXX
BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

CCD 53

AE Component specifications table

54 ACM

AutoPak... Your next move in packaging

AE Component specifications table

CO
XAE
XCT
XOT
XOM
XLM
XCM
XCB
XBB
XKB
XOR
XOC
XPX
XAC
XSC
WXX
BXS
XCC
CA
CAE
CVD
CCD
ACM
APX

AutoPak... Your next move in packaging

ACM 55

56 ACM

AutoPak... Your next move in packaging