API 653 650 ‘The Owner/Operator The Manufacturer Responsibility | For in-service tank Use for tank max T = 90 deg C (not for tank D > 200 ft) | L-foot method (not for tank D> 200") Tank Shell | 1S uni - 26H ~ US units) | 2H UDG price shett course | t= 25 —LOG 4 Design shell thick SE Se Use tha Su Locally thinned area | ¢, Ben ID Hydrotest shell thickness Use tax ca S | S: use smaller of | O.8Y or 0.4297 — 1" & 2" shell course Find Sz & S; from Table 3-2, if not listed, use: O.88Y or 0.4727 — other shell courses Y &T Table +1 , Y = 30000 psi, T = 53000 psi (if unknown | similarly for SI units below For riveted tank shell, tq a8 above formula Variable design point method except § = 21000 psi & E= 1.0 (for plate | (for tank D > 200’) 6” or more away from rivets \4 L=3.7 Wh: (critical length) |S? bavene L not > 40” (Hoop stress averaged) | Dea tink tiamatse (9) D= tank D inf) = 1" course shell thickness (in) {2 = min thickness (in) Criteria for continued operations TakD Plata, Ute tain | te 2 tine 2 06 tain 15m 5mm Referto | Any ca till next, be added — tye OF 0.6tn | 15-36m mm ASME VIII Div2App4 | Widely scattered pit can ignore if Shell plate Ulimited 10 45 mm trem > Vata & E(LrH 27 in 8"L | 1 > 45 mm — normalize, Q-T. killed & fine- BS 2654 | D 0.3 m method (not for tank > 60 m) tn = Fygp 98G(H -03)+ P}+ca | Use greater of = ty or f below | D = nominal diameter (m) | 3)DG 4 Design sell hick H = liquid height | specifie gravity of the product | P= design vapour pressure (mbar) 49H -03 )D Tank Shell | § = max allowable stress (N/mm?) | = SSEEESEAS Hotes shel thickness | (SLunits) use smaller of 0.80Y (Y=215 Nimm* if unknown) E =0.85 (if unknown) a= corrosion allowance L=33.85 WDinin (critical length) L not > Im (Hoop stress avera D = tank diameter (m) taiu = min thickness (nvm) Prepared by Steven Quek{API | 653 650 | | = SE. 1 Eire shell course 26D | Hydrotest Locally thinned area Height S: use smaller of O.88Y or 04727 — 1" & 2" shell course O9Y or 0.S19T — other shell courses | Hydrotest held for 24 hrs is reqd for: of shell a) Reconstructed tank av: 1) Major repair [ive the design iqud H and 50 mm above the | c) Increasing severity: higher SG, lower T | _ shell-to-roof weld | 2) If water is not available: b) install nozzle > 12 NPS Apply highly penetrating oil onto all weld joints | remove, replace or add shell plate LH | inside and apply vacuum on either sides. remove, replace or add vert welds add new bottom | Hydrotest. jacking tank shell | | | Hydrotest is not required if: | | 2) Approved by tank engineer | | 'b) Authorized by owner/operator | | | Measure settlement during hydrotest When tank is empty: N = DI10 | N28 max space 32’ | When tank is 100% full: if settled — stop i | If 1 <0.09°7100 in” shall be replaced Roof plate thom = Vig (5 mm) min | (¢< 2.3 mm/254 mm*) Structural member thom = 0.17” (4.3 mm) min Frangible roof if roof-to-shell fails first & if: Roof | ‘Tank D 2 50 ft (15.25 m) | Roof slope not > 2 in 12 Fillet weld throat t < 3/16" (5 mm) Prepared by Steven Quek(API 653 650 Plumibness: 1/100 (max 5” at top) Peaking not > 4” (36” sweep board) Banding not > 1” (36” sweep board) Roundness: Tank D < 40’ R14” rumbness: top shell to bottom shell not > Tame Peaking: not > 13 mm (Horiz sweep board 900 mm Banding: not > 13 mm (Vert sweep board 900 mm) Roundness as 653 Ct (sitting) existing horizontal weld 12” beyond new vert weld, weld horiz last. Repair within critical zone: a) Plate tax = 6mm ) If patch plate within 6” of shell -> use tombstone shape Dimensional | “Tolerance | (Radii taken 1’ T bottom shall not > 3x | Table 10-3) | Misalignment | Vert joint fort > Lomm — not > 3mm or 10% fort $ 16mm — not > 1.5mm | Horiz joint — not > 3mm or 20% fort < 8mm _—> max 1.5mm Reconstructed tanks Weld max le — Vert weld Yes in Weld max we ~ Vert weld Vos in Horiz weld 'so in Horiz weld '/2 in Fillet weld size: | Welds Plate t =5 mm (full fillet weld) | Plate 1> 5 mm (fillet weld > 751) | Shell-to-Bottom fillet weld: | Plate 1 12.5 mm (fillet weld not > 12.5 mm) Basis > API 650 | Dimension min 12” or 12t (rounded com) | For replacing new pl (insert), min spacing | between vert weld new pl — 6” (t= 4) & 10" or 8tt> 4) Repair & Reconstructed tanks UTM be taken within 6 mths prior to relocation, use tas follows to find Hix SAH =03)PG 64 Design thick Find $, (650 Table 3-2), if not listed use: */,Y or 77 (use lesser one) 4.9(H~0.3 )D S: Find §, (650 Table 3-2), if not listed use: AY or hT (use lesser one) Hydrotest thick Prepared by Steven QuekAPI [ 653 650 Radiograph Follow 650 requirements & additional: | RT not required for: Roof plate welds, bottom plate welds, roof-to-shell, shell-to-bottom, nozzle and manway necks. Vert welds Vert welds New repl shell pl — new shell pl (no addn) New repl shell pl —existing pl (add RT) [ts 10mm ~ 1 spot 13 m (with welder name) Repair joint plate — existing pl (1 add RT) 1 add spot in each 30 m (no welder) | 25 % at intersect Horiz welds (intersects) -w repl shell pl - new shell pl (no addn) | t > 10-25mm - as above + all intersects -w repl shell pl ~ existing pl (RT) 2 spots in vert joint in 1* course Repair joint plate ~ existing pl (RT) t> 25mm ~ all vert joints + all intersects Reconstructed tanks | Annular plate (RT) Horiz- welds Intersects ~ % RT Call) - 1 spot 13. m+1 add spot in each 60m (no welder name) All RT film cover min 150mm weld length ‘At intersect, cover 75mm vert Weld length & SOmm | either side of weld | | Annular plate otbte nes 1 spor 10 satin | Single butt weld w/back bar — 1 spot 50% radial js | Acceptance - ASME VIILUW-S1 (b) Vacuum test New weld on shell-to-bottom requi ‘A partial vacuum — 67-10” Hg or 1) Right-angle vacuum box, or 16-20" Hg (for very small leak) 2) Light diesel oil —4 hours (or overnight) | Metal Temperature: 4 ~ 52°C Settlement | "Botta |Ba=037R By R nax bulge (in) | radius of bulge arca (ft) | Bo geo > Bo aia ceptable) Prepared by Steven QuekAPI 653 650 Bottom plate By measurements MRT = (RTpc of RTip) — O4SIP, + UP,) {oun em at end of O, interval nie Tem fr Soil side comr after repair RT = tun fem fr prod side corr aftr repair StP, = max CR on prod side not repaired (if coated) max CR on soil side = 0 (if cathodic protected) UP, Min tyom = 6 mm (exclude CA) ‘in > 0.10” (for Strength requirement) Table 6-1 no mean of leak detection taneutar > Table 3-1 (650) S.in 1" shell course < 190MPa_ | ts 19mm ‘6mm ue Min tuys = 0.10" For product SG < 1.0 Table 4-4 (653) | Radial width = 600 mm (shell inside to lap-weld) For product SG > 1,0 Table 3-1 (650) | Radial width = 50 mm (shell outside) External Routine in-service -onee a month min External by Al ~5 yearly or RL (“ex) urM CR not known ~ 5 year max CR is known ~ 15 years or @RL (ca) Inspection | Internal To check ~ a) Bottom conditions ») Bottom plate thickness ©) Settlement, if any Not > 20 years (bottom plate) Not > 10 years (if CR not known, & Similar service not found) ‘All shell plates & bottom plates mustbe | Shell pl ¢ 45mm (1%) max limit identified, if not > chemical analysis. | Shell pl > 40mm be normalized, Q-T, fine-grain Materials | For known material + meet 650 standards Welding electrode for: Material strength < 80 ksi ~> use AWS E60-E70xx 80-85 ksi 9 use AWS F80xx 3 types inspection records 1) Construction records Records | 2) Inspection history 3) Repair/ Alteration history Prepared by Steven Quek lsAPI | 653 650 | Brittle fracture occurs: | D After erection during hydrotesting 2) 1" filling in cold water | 3) After changed to lower T service | If it passes above 3 tests, B.F. is minimal | Ifatank changed to more sever | service - to a lower T or bis! Brittle then consider a hydrotest. fracture If tank shell t $0.5” > B.F is minimal If shell T2 16°C — B.F. is minimal | Test shown shell pl needs 7000 psi to BLF. | | Af tank needs re-rating | Restrict H (liquid height) T increase T) | G Reduce G) Hot tap Min spaing: RT (betwn any nozzle-HT) tank radius (in) shell thick (in) Shell plate of known toughness: | a) ts 12mm & | b) Shell metal T at or above curve | Shell opening | Fig 5-2 > Table 9-1 (nozzle size) | Shell plate of un a)t> 2mm & | b) Shell metal T below curve in Fig 5-2 | 1 Nozzle size limit to 4 NPS 2 Shell T > MDMT | 3 Nozzle to reinforced plate 4 Max H T HT during hot tap < 7000 psi Min H 7 HT during hot tap = Im ‘nown toughness ‘Opening > NPS 2 (be reinforced) See fig 3-22 for spacing If shell material Group 1 IL ILA Opening > NPS 12 cr" If shell material Group IV IVA V VI De The above needs stress relieve 600-650 °C (hein) Prepared by Steven Quek