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GE Industrial Systems
AC Motor Selection and
Application GuideTABLE OF CONTENTS
Votage
Frequensy
Phase
Moto: Gutput Rating.
Polyphase Motors "
Single-phase Motors
‘Service Factor
Motor Temperate wenn
Duty Oyele Applicaton :
Staring s rman 12
ficiency nae : 2
Eno Poy At pc
Power Fectar
Load Gomection sscncnnnnen
load Galoulation E :
Electrical and Mechanical Construction Bee 17,
Environmental Considerations a
Model Number Nomencltite.n nn nnn
Modifications, Elect...
Mooifications, Macherical
Modifications, Ensironmental
‘Special end Defrite Purpose Applications 25
‘Ajslable Speed Inverter Outy Operation 28
‘SDiLoad Requirement Data Shoot... 23
INDEX
itd: 24
Ambient - 24
Balance, Dynan : 6
Bearing Systams, orzoal 8
Bearing Thermal Protection. 22
Brake. 22
(Face Meunting nn 23
{Gose Coupled Pup hota 25
CConneeton, Winding 17
Conduit Box, Speci ne 22
Cooling
Couplings, Half = s
Curent, Genera. .
Curent, Low Staring
Curent Transformer.
D Flange Mounting
Design A&B (ypes K& KS)
Design C (Types KG & KS)
Design D (ype KB) ena
Design L p@ KO}. enna
Deson Canario, Poase
Dowel Hols
Drains and Breathors
Dip Covers nn
Duty Cyie Applicaton...
Dyramic Balance
Eficioncy,Defnton..
Enelosures
Enclosure, Materials
Endshllds, Special.
Explosion-roof Motors.
Export BOK en
Extra Severe-Duty Motors
Frame, Nor-standad...
Frequeney, Osiniion
Frequency, Dual enue
Frequency, Standards
Frequency, Vato.
50 Hertz Operation.
‘Grease Fittings
Grease. Special.
Grounding
Hargvare wns
Hazardous Locations
Horsepower.
Inada, Load
Insulation Class
Leeds, Speci
Load Connection
Load, High neta
Losses, General
Losees, Types of
Lubreton a
Model Number Nomenclature.
Mounting Configurations .
Mutispeed Notor..
i Wel Pumping Motors.
Pai, Standard.
Polyphase, Design Gomparson
Palpphase Motos, 1-200 Hp
Plyphase Motors, 809 Hp & Up
POWer FACIE nnn
Power, Polyphase
Power Singlo-prase
Soaks, Shat..
Shaft, Special
SERS nnn
‘heave, ining
SeMi68 FAC wenn
Single-phase Notes.
Single-phase Powe
Stating Frequency.
Stating Connections
Suge Protection
TEAO Motors on
“enperature Rise, Spoctl
TBH ww
Themal Protecton
‘ermal, Spiel =e
Toque Sees satis
“oxque, Breakdown
“Torque, Defiton wan
“Torque, Locked ior
Torque, Pulkup
“ypes K and KS hors (Dasgn A&B) ~
“ype KC Motors (Design).
“ype KR Motors Design 0.
etal econ Open
Voage z
Votage, Gainiion
Votes, Low Staring
Votege, Special.
Votage, Untanc
Vatage, Varation
Winding Treatment, SpecialVOLTAGE
DEFINITION
‘The motor nameplate voltage is determined by the avalable power
Supply, which must be known in rdee to property select a motor for
given appkcation. The nameplate voltage wil normally be les than
‘the nominal cistbution system voltage.
‘The distrbution vltage isthe same a the suoply ansformer volt
age ating; te uitzation (motor nameplate) votage is sat at sightly
lower levl te alow for & votage drop n the system between the
transformer and the motor eed
‘Some specications sil call fer 220,440 or $60 vot motors which
were the long acoected standards, However, modem distribution
‘systems have transformers located acjacent to secondary uit sub-
slatonsorload centers, plant wide pone factor corecton and shrter
power line uns. The result isa stiffer cistibution system which
>>
00S wi ey = ie
Cet ler eee 5
EFFICIENCY
DEFINITION
Etfcienoy isan important application consideration. That Is espe:
Céaly true for applications having high hurs of operation where cost
cof retor operation is many tines the intel purchase price ofthe
rmatox
AAs shown balow, efficiency Is defined as watts output over watts
Input using 748 watts as the equivalet of one horsepomer
sency = —748XHp Outpt Wats Output
ficiency = ais Input Wits out
This can also be expressed asthe watts input minus the losses di-
vided by te watts input
—hout-Losses
Tout
‘The only way to improve efciancy Is to reduce losses. Although
input power is ready measured, power out is cificut to measure
accurately. Therefore, precision equipment i tequied to determine
the efciency and the losses in a motor. Standard test procedures
are defined to measure the nidual components of loss seperately
in order to improve the accuracy of eficiency detominaton
EfceneyDESCRIPTION OF MOTOR LOSSES
‘Wpicaly, moter losses are categorized, fst as those which occur
while hs motor is energized ut operating ai no-load: an, sacond,
those addtional losses due te the ouput oad, Sactc losses ara:
1. Nodoad losses
‘3 Windage and frition
©. Stator ron losses
© Stator FRlosses|
2 Load Losses
2, Stator FR losses (dus to increase in curent under load)
Rotor FA
«Stray load losses
‘Teo-oad losses andthe conductor losses under load canbemea
sured separately. however the stray loz loss requires accurate
input-output test equipment for determination, The strayload loss
Consists of losses du to harman currents and flcin the motor
Factors affecting stray oad losses include:
* Stator and rotor slot geometry
‘Number of slots
Air gap length
+ Rotor slt insulation
+ Manufacturing process
Energy Policy Act (EPAct)
GE Industal Systems has noted all EPAct tems as “KE in the
‘model numbering system. These models meet or axceed tha EPAct
law as stated in ths table
“Tate 198, Nominal riency Levels Covers by EPAct
TWotor|_Enciosed Motors [~~ Open Motors
Hp [pole] 4 pol] 2 pel 6 pole| 4 pote | 2 pete
[a0] 825] 755] 800] 25] —
15 | 35 | so] s25| as0| ss0| o2s
2 | 955] sco| sta | ass | sso | e40
3 | srs] ers| 55 | ass | ass | 50
5 | a7s| ers| ars | avs | a7s| ass
75 | 395 | 05 | a5 | oss | eas | ars
10 | a5 | 395 | 995 | 002 | aos | eas
15 | 902 at0| 202] 002 | 910] 895
20 | 92 | 910] 902] oro | 910} a02
2s | 917 | 924 o10| 917 | 017 | oro
30 | 917| o24| ato | o24 | s24| o10
40 | 930 | o30| o17 | 030 | a30 | o17
50 | 930 | o30| 924 | 920 | a0 | o24
60 | e6| e36| 930] sas | oa6 | o30
75 | e36| 981 | 930] 906 | 941 | o30
too | 041 | 045 | o36 | 041 | 041 | 230
x25 | 941 | a8 | o45 | ont | o€s | o36
150 | 050 | 95.0 | o45 | 45 | 950 | a6
zoo | 950 | 950] 050] 935 | 250 | gas.
‘The following motor products ar8 curently exempt fom U.S. and
Canacian legisiation
NEMA C and D Designs ‘Single Pase
200 and 575 Volt Direct Curent (00)
Muttepeed Totlly-Enclosed Ar-Over
Integral Brake Motors “otally-Erclosed Non Vent
Motors Above 200 or Below 1 Hp Close Coupled Pump
(UM/JP) 60 Hertz
‘The Canaan Energy Act paral the U.S, law with some epecte
differences. The Canacian lgislation includes:
200 and 575 Velt
Integral Brake Motors
50 He Motors
MoTOR TESTING
Good motor application practice requires that uniform and meaning
ful terminology be used to define efficiency values which are deter
mined by accurate test procedures uniformly applied by the mator
manufacturers.
Testing o accurately determine the value of motor losses can be
time consuming and expensive. Aso, wide variation in results can
be experienced when diferent test methods are used, In rdar to
‘mannan consistency, NEMAhas established the flowing guidelines:
Ericiency and losses shall be deterinedin aocerdance with th et
est revision of IEEE standard 112. Polyphase squirel-cage
‘motors rated 1-125 Ho shal be tested by dynamometer, Method B.
‘The efcency wil be determined using sagregated losses in which
stay load loss is obtained from a linear regression analysis
rede the effect of random eros inthe test measurements,
‘This procedure focuses on stray lod losses where the greatest vari-
‘ance an occur fom one motor to therext tals clear defines the
procedure and requres testing ether at ull cperating temperature or
bbymaking corocions fer temporaturecferences Final test method
Brequires use ofa dynamometer to provide the most acourate data
4 @ basis for accuracy Improvement and stray load loss
measurement,
Motor etcency isnot an absolute or constant cr all motors ofthe
same design. Rather, the ofcioncis ofa erge numberof motor Will
fta noma cistribtion or “be” curve as shown in Figure 18.
Figure 18. Eien Dsiouion
‘Te nominal efciency which appears onthe motor nameplate core-
‘sponds othe nominal, or average expected eficiony onthe cuve.
‘The guaranteed minimum efficiency appearing on GE energy efi-
cient motor nameplates comespands othe minimum, cr uarenteed
on the cue.
POWER FACTOR
In a sense, motos ae electromagnets and power factor is & mea
sure othe amount of magnetzng cunt requiec
Power facto isan important consideration when selecting a motor
forapatcular application sincelow power factor may resutin power
factor penalty charges fom te tity company. Since the power com>
any mist supply VA ut normally meters ony klwatts use, ow
‘motor power. factor requis adatonel KYA sth low retum on KU
ized; ence, power factor ponaltes.
Following isthe equation for power factorin a three-phase system:
Watts Input
Tepe nee ts
P= ax Vols xPF
‘This equations @ numetical method of expressing the phase dif:
‘ence between votage and current ina mator cieut. The curent in
“anlndluction motor lags the applied vokage, anc ony tha component
that is in phase with the voltage varies wih motor power. The rela-
tionship expressed inthe above equation can be shown asa vector
relaonship in which the numeicl expressions actually the cosine
ofthe angle; Ce
‘agona ee
lat opt
PE= xs x Amos
Fayre.
‘As soon from their relationship, ine curent required for a given
motor ouput varies inversely vith power facto. Increasing power
factor willed required line current, thus reducing voltage drop in
ower Ines and transformers,
The lagging current shown above is actually motor magnetizing
curent, which is dependent upon motor design This magnetizing
curentis independent of motorload; i, just es much is required at
no-ad as at fulroad, Thus power factor at prt loads is never as
gh 28 fload, and at rela power actors eaten 22.
FLLLOAD_—12L0KD_—tMLOAD.—_NOLOAD
See tate ete
(Lares SNE rh
™ tw kw
Ip= lrphase Curent
iy = Magnetzing Curent
iM tal Curent
Figue2i
Thore are two basle methods for improving the power factor of a
‘motor fra particule application:
1. Purchase a motor with an inherent high power factor
2, Install power facior conection capacitors. Capacitors draw lead
ing cuentas opposed to the lagging current drawn by induction
‘motors. Placing capactors in paralel withthe motor windings
wil su in leacing current offseting some ofthe lagging cur
‘ent, inoreasing power factor as shown in Figure 22:
‘wi0uT capsctoRs
'p
Ww
in caescrrons
Figue 22, Power Fate Coreen
For many applications the use of capacitors fr power factor comrec-
tions the mast economical method and one tht also works at par-
tilloads. Capacitors shoud be used t improve fulHoad power fac-
{orto approximately 95% maximum,
WARNING: INNO GASE SHOULD POWER FACTOR IMPROVEMENT
(CAPACITORS BE APPLIEDINRATINGS EXCEEDING THE MAXIMUM
SAFE VALUE SPECIFIED BY THE MOTOR MANUFACTURER
EXCESSIVE IMPROVEVENT MAY CAUSE OVER EXCITATION
RESULTING IN HIGH TRANSIENT VOLTAGES, CURRENTS AND
TORQUES THAT CAN INCREASE SAFETY HAZARDS TO PERSON-
NELAND CAUSE POSSIBLE DAMAGE TO THE VOTORORTO THE
DRIVEN EQUIPMENT.
LOAD CONNECTION
‘TYPES OF CONNECTION
‘Two methods of mechanical connection of the moter to the driven
load are commoniy usec:
4. Direct Connection
Dirvct connection should always be considered where the re
‘ule load speed coincides wih an avaliable motor speed. The
prefered practoa iso use afexibla coupling ntich wil alow a
sight amount ¢ misalgnmoat and minimize tranascion of tut
to the motor bearings. Axial thrust loads are commonly encoun-
{ered when a pump impeler or fn is mounted onthe moto shat
‘They aso oceurin direct connected haical gear dive and when
the metor is mounted vericaly a nan inclined postion whero
‘any weight other than the rater is supported by the mator shat.
Refer to Tale 14 fr recommenced maximum axel thust loads
for horizontal bal-bearing motors wih typcal bearing sizes.
2 Belt, chain and gear drives
‘When connecting amotortots load with this typeof dive, propor
selocton Is necessary to limit bearing loads within radial load
capactis. Tables 18 and 15A provide recommended minimum,
‘belt sheave diameters for and 50 Hz motors. Tables 15 and
415A indicate the approximate racial forces comesponding to a
boattightened sutton to prevent slppage, Addtional tension
ul increase the radia force and decrease beerng Ife For A-E-
C-D-E belts, the certer line of the pulley should not extend
beyond the end ofthe shaft. For 3V-5V-8V belts, the center of
the puley should not be any closer to the end of he shat than
‘12 the V dimension ofthe shat.
[At times requests are made for parameters nt labeled in these
{ables Bll and sheave manufactures and thelr cistibutorstyp=
cal provide a Load Analysis Data Shoot as a technical sevice.
Regardless of who is asked, the folowing information is nacoe-
ary
“Table 14, Axial Thrust (pound) fr Horizontal Motors
‘as00 RPM | 1200RPM | 1200 RPM | 900 RPI
Big [Thnst_eig [res beg [Thnst_Big [Tost
TEETea] S205] 140 | 6205] 195 | 6206] 220 | e205] ke
213-215] 607] 250 | eso7| 335 | 6s07| 375 | eaor| 425
254-256] 6300] | a | ss | om
ger | a ss | ag ST aw [ae es] ge
eet i aris > fom] oo | je | am
Bar| = | os ota 2 lm] a | se | Sm
Bal @ ae |e Lose | Bate | aim
past} 40 | 48 | 458 = wm -| @ 18 | too
at 2 a > om 2] B | om | oe
Sr| =| © ao [as = - 2 | 9 | as | ta
a| | * #8 |e m= - -| 6 | 's | i
a] | 2 aes Semen sans coe ae
Ber| co | ® Bas
Ser ert (dep gore teeing craton
wer| eo | — a [an {2 pet cat etalon oh ering corecton
Zn °| a 34 | Sas
ae 22 [at NOTE: 1. Nininum beaingfie, L. fora ghen sheave
S24 a lame 25,00 hou
seat! = | as | 72 2, Therecermmnded sheave tors ao bated on 8
pal) ania 5: spss recaton and a sheave carter‘o-conte
‘ter| = | so oe | 123 Gistanes approximately equal the meter af he
2 #12 soa
ue | as ‘CAUTION: BELT SPEEDS IN EXCESS OF 0500 FEET PER MINUTE
der] = || =| = 3 May AEGURE SPECIAL SELECTION OF DRIVE COMPONENTS
r= = ey aay esi MOTOR USER SHOULD GET SPECIFIC APPROVAL FROM BELT
tar] =| =|"? | 0 426 | 65 | sass [AND SHEAVE SUPPLIER FOR SUCH APPLICATIONS.
fer] = || =) =| 2 | = | toe) 83] sere
pred 123 | 93 | Zoe
t= ae]
ter] =| =|" || = | - [se] 3 | sees
tar] =| 2) 2 fa] = | 2 Jere] 22]
srl = [aol = |] = | = [ee al tes
“Aapicabeto motors wth ona T shat.
Force fr ngs trae ai
[NOTE: The recommended sheave dames ar asec on a5 soto
fecuston anda pueycontriocemaraatance snbrouaty eas 0 he
‘acta fhe lager sheave. Shaft exenln Ite mira routed by
Newa tao ue 113)
‘Shave damatr mimum rogue by NENA Table 1-1 or
tow Vb soctorsLOAD CALCULATIONS
3 Driven Application Analysis
Belt and Sheave Manufacturers and their Dsbibutors typically provide Load Analysis Data Output See! to the end user/OEM asa techrical
service Vihen requesting a quotation foc GE Indus Systems we suggest that the Lead Analysis Data Output Shas be provided in adtion
to tis form fora complete motor shaft and bearing analysis.
Conterto-Center
©)
Driven Shoave
(cc)
Die. (D))
Driven Sheave
Motor Sneave
Dia. (Om) Motor Sheave
End User
“Application Information (eg. fan, pum, crusher}:
“Type of Driven Load (e.g. variable torque, constant torque, constant horsepower
Motor Rating - Required
Horsepower: Frame sz ‘Speed:
Motor Enclosure Vorage:
‘Shaft Orientation e.g. horizontal, vertical shaft up, vertical shaft Gown)
Belt Information - Required
Distance between face of motor endshield and centerline of mator sheave width
Inertia of diven load referred to the motor shaft b - 2) (Required for centrifuge
‘The following is not required whon a Load Analysis Data Output Sheet is provided:
Option A
ter sheave pich diameter (Om
Daven sheave pitch demeter Ol
Center-to-center distance between sheaves (C-C):
Motor Peight vs. ven shit
With of motor sheave (Wf
Weight of motor sheave (bs
Bek eerie factor
Bat Type (9. 6V, SRF amber of bai:
Option B
Radial Load/Bat Pull (bei
This page must be completed for:
9} 720 rpm and slower motors (10 or more poles)
') 447 and larger trame sizes
} Non-standard L10 values
<) Customer requestsELECTRICAL CONSTRUCTION
WINDING CONNECTIONS AND STARTING.
“The design of a motor’ windings and the pattern of connecting the
Jade rom these windings wil determine vliage ratios for dua-vol-
‘age motors ane may aso determine what stating optons ae ave
able
Following is abit description of some ofthe more popular staring
mmattods:
1. Full Votage Starting
‘This metnodis theleast expansive tram anita cost standpoint and
isthe most commonly used stating method on smaler motors While
itresulsin the highestinrush current values, connections and stator
‘operation are greatly simplified. Al standerd motors are designe for
{ul veltage facrass-ne-ne) staring
2. Part Winding Staring (PWS)
This method energizes only part of he total winding when the motor
is stated ands suitable for pump, fan and compressor loads. PWS
vill educe inush current, but the motor heating rate wil increase
Considerably. There ee no standard performance requirements for
an winding stating ang, therefore, a motor started in ths manner
‘may fall to accelerate a high-inetia or constant torque lead. PWS
usualy requires epecil winding connections which must be epoci=
fied at the tre the motor fs ordered.
8. Autotransformer Starting
In contrast to pat winding stat, autotransformer starting uses the
‘complete moter winding but mits input votageto reduceinnsh cu
‘ent, The mest commonly furnished taps on autotransformer stators
tare 50, 65 and 80% of ful vatage and most also provide an adust-
able timer for switching to ull votage after the motor has acoeer-
fated. No spacial motor wring is required.
io 16. Autotranstormer Starter
96 FullLoed Val
‘Supeiy
Voltage &
Traniomertio Cuma iney Meteo
oR Tap so ae — or
conte oo « «@
ont Se
~Aadotransformer magnetiing curentact included, Magnetizing
‘arent usual lesa than 29 percent of motor ulioad current.
4. Wye Start/Delta Run
This connection methad alows a motortobe stated reduced load
wih reduced ahase voltage ard, therefore, with reduced inrush.cur-
rant. Wye Defi starters may be furrished with ether open or closed
transtions. Open trarstio, while generally lower in Cost, wil pr
duce higher tarsiant eure than a closed transition starter atthe
‘ranston from wye to delta,
"7
MECHANICAL CONSTRUCTION
ENCLOSURE MATERIAL
Frame and endshild materials ae sted below in Table 17.
Table 17.
as Enclosure Framo & Endehild Matai
wei Alurinum alloy, castiron oF
seoado op, TeFC, wer Aurinu
508-5013 OP, TEFC, WPL, WPII_ Cast ton
182-449 Severeduty —Castiron
182-5013 Explotlon proof Cast ren
182-286 OP, TEFC, WPI Rolled steet or cast ton
324-6013 DP,TEFO, WPI, WPI] Castiron
482-5013 Severety Gastron
182-5017 __Explosen-proot__Cast ron
DRAINS AND BREATHERS
Enclosed Motors (except explosion-proof)
‘Standard enclosed motor construction includes drain holes in the
bottom of the mator. On XS0 severe-duly motors, special plugs
) 2
¢ PEM )
the fu-oad torque values et the two speeds vares Inversely tothe
‘speed, the moto is designated constant horeopower.
‘Te horsepower Ksting of mutispeed motors always applies tothe
highest speed. The horsepower ratings atthe lower speeds are
‘determined by the particular speed end the motors torque classif-
talon. Motor horsepowar i a dct function of both torque and
speed.
For each speed ofa mulispecd motor, the horsepower rating must
be equal to, or greater than the horsepower required by the crven
load at each speed.
CConstant-orgue motors ara use on feton type loads, or where the
\workboing done is indirect proportion ote spoed. Typical exams
of constant torque loads are conveyor, escalators and postive dis-
placement pumps or compressor,
Variable torque motors are normally pled to fans cenifugal blow
fe and centfugal pumps wrich puta horsepower load on the mo=
tor which varies as the cube of the speed. I the motor output is
adoquatofor th high spoed oad, tis sure to have onough Hp at tho
lower speeds since the motor Hp reduces only asthe square of the
speed.
Constant horsepower motors are appied on mactines that must
handle a heavier weight or a greater cut (machine tools) on lower
speed than on high speed. Fo example, a meta-cuting lathe would
so the high-speed conection for aight fish cut, but helow-speed
‘connection fr taking off lage chips in arough cu.Mutispeed ratings may have lower starting torques than the come
sponding single sped ratings.
Muttspeed motor are connected in various ways requiing specal
conta), whether manual or magnetic, for sating, changing epaecs
and stopping. Since the tullead curent for high speed is cferant
‘tom that forthe lower speeds, separate Independent thermal ver-
toac relay with corratyselacted heaters are required inthe contol
te completly pretectthe motor on all speed connections.
‘An akemate isto specty mutispeed motors equipped with heat-
sensing protectors, built int the winding te positively prevent bur
‘outs caused by overload, tallng, lack of ventilation, sngle-phasirg
or untaancad vellages ragerdless of soa, wincing canaction or
amblonttomporaturs.
“Mutizpeed motors are supped for single voltage. Motors largor
‘han 3657 frame are not furshed fr votages below 460 volts at 60
hertz (880 vats at 50 hertz
‘Mutispeed motors may be started on any speed ether on ful vot-
296, or an reduced valiage by resistor, reactor or sutoransformer
starters They are nat avalblefor vye-deta or part winding starting.
‘OlL WELL PUMPING MOTORS
Description:
‘ype KOF motors have special performance characterises particu
lay sulted tothe requires of beam drives for of well pumping.
Procuct Line:
NEMA Design GE Typo KOR)
Enclosure Driproot Guarded or
Tolally-Enclosed Fan-Cooled
Frame 21ST through 44st
Voltage "463/796 a 1200 RPA
RPM
Frequency and Phase €0 tw, S-phase
Ambient 40°C 1.0 Service Factor
ating 3 through 125 Hp
Standard Festures:
‘The conerutin of the ckiperoat motors ie mechanical rang and
‘eaitscorosion, Rodent serene ae etandars on all vetting open
ings. The motors have a varnish system ideal for rugged outdoor
service inthe of fies fr the optimum in mechanical protection,
There isa Totaly-Enclosed Fan-Cocled motor inal cast ron IP 55
‘enclosure with a1.18 sence factor.
Electicaly the cll well pumping motor has high sip and high torque
to assure lower kw-h per bal, Type KOF motors are designed to
llver ideal torque and sip characteristics athe igh voltage (460/
796 volts) normally avalale fm ol fd cistbution systems.
‘TOTALLY-ENCLOSED AIR-OVER (TEAO)
Description:
“otally-Enclosed AlrOver (TEAC) motors are specially designed
for fan and biower applications where the ar being moved passes
rectly aver the motor ram to coc the motor. Matoe ratings can be
selected based upon velocity of cooling rover the motor frame. his
‘often possible te select a small frame fora given led resulting in
‘costand space savings. Motor thrust capabilty ratings assume a fan
‘mounted onthe mor shat. The mors ean be bat connected to
‘he fan or bloner as ong as an adequate velocity cf ar flows drectiy
‘over the motr. The totaly-enclosed construction prevents moist,
ust and otter contaminants ftom entering the motor from the air
stream.
Product Line:
NEMA Design (GE Types K, KS)
Enclosure Toially-Enciosec Ar-Over
Frames 182-405,
Vote 200, 280,460 or 875 Standard
Frequency & Phase 6D, 3-phase
‘Ambient 40°C maximum
Ratings Seo Table 23
Selection:
“The horsepower required bythe fan should be determined based on
handling “standard” air et 70°F temperature with a density of 0.975.
Pounds per cubic foat.
"Misimum air velocity in feet per minute listed in Table 29 must ow
det over the mator rem fer continuous operation arated hare
power.
‘The air velocity along the mtr is affected by fan design factors
such as:
1. Fan hub dimensions relative to motor ame ciameter.
2. Fan hub clameter relative to fan blade clametex,
3. Postion ofthe motor inthe ar stream.
4. Mthod of mounting motor oo, face, flange, et).
5. Characteristics of ar flow furulet, laminar, et).
In view ofthese factors and other potential varies, the fan manu
‘oturehas the ukimateresponsioity for proper moter selaction and
appllations.
Thrust values in Table 29 assume maximum fan weight and repre-
sont the maximum permissible thrust to provide a 14 year average
bearing fe and a 25,000 hour L, life in accordance wth AFB
bearing lie calculations.
Fan weight shown is the maximam weight of a fan in “commercial
balance’, concenratedat the end of tie motor shaft extenslon, which
is permissible for safe shaft and bearing ding. A fan has cormer-
ial balance if its unbalance moment in ouncoraches (te weight in
‘ounces times the cstancein inches ram the axis of etationrequied
to produce perfect balance) s numerically equal to, or lss than, one
Percent ofthe weight in pounds of 1200 RPM and higher speed fans
‘or five percent of the woightin pounds of lower speed fans
Vertical mounting application (shaft up or down) shouldbe refered
to Campany to datermine whether dive-end bearing should be
clamped,_Todle 2, Totlly-Enclosed Air-Over Motor Application Dats
Cass B
s (OHSS, Aen Trt Pounce
Fed BOM crane Tana TBOOR Toved Away Mac PS
ire) tr from We
fad Nowe
aa ete 70 To
75am Taet 100 oa 99,
soo ise __ 180 nei +90
7s eet Ton 70 8
wo zis 200 iso 3
ta —taet 00 ‘30 — 99 —ta0
too eer 10 veo M050 190
tam otto a
ist__s00 as 302
=—an0— test —200 13900 ton
feo teat San veo 105+ 190
200 et 380 ws 20
t_30 fo iyo 886
7500 at — a0 ais tes 105,
wooo 2101 a0 ms mo 280
imo au 300 re
pet eso too 470s
50 —san0— tet 500 a5 Tes
foo 2st sco = mm
tao et on ws Se
set 200 7ro__ 0s 6an
iE —ae00 — a1 00 at 165
foo ser 1300 su
00 ser oan ar)
Es no ros 600,
teed ase 2000 ios —ats tes
‘wo asst a0 oe a0 i
‘00 oer tn re oo
ser 60 ‘cosas oe
Etat et 500 0 —a0 tes
tow 2s t2a0 oo 0
i200 fer eco a)
3220180, 0055 __ aso
SO soo 2a 1500 an — #10 — 05,
Yoo eer 1200 Eee
2m Sect 0 a)
ooo st ieso_f0 io
Boat 007 oa es 218
tod sear 1500 ma Om
tom Serr iam eas 7201070
sort 10506601070
0 2600 a es 8
tm Sst 150) es 5580
tem st 9 tes 201070
woo__coer_ uso terd_tago_amn
agent 1800 a0 eo 318
Yeo eet 170 Ss Seo ico
tao lot ao ties ‘seo ta00
‘ost_e0 toro oo_ 1200
“sacl L10 = 23,000 rs
NOTE: Forgiven thrust, bearing L10 sa minimum of 25,000 brs
‘unless othenvise note
ey
ADJUSTABLE SPEED INVERTER DUTY
OPERATION
PRobucT
[NEMA Design doss not apply (GE Type KAF)
Enclosure: Open Dripproot or Toall-Enclosed
Frames: 180-5011
[ADJUSTABLE SPEED DRIVE (ASD") OPERATION.
Most of today’s stata-f-the-ar verter dives use IGBT technol
‘gy. These crves solve the electrical noise problem ofthe oer
ttensistor uit but can crest signfcant issues fr pre-GBT motor
Inulaton life. The IGBT crve use frequencies that are above the
fudble range and can cause sonicant epid voltage sakes that
‘may shorten motor sulation Ife.
Motor manufacturers, through the National Electrical Manufacturers
‘Association NEMA) technical section have defined IGET dive
fulput spike votage as 3.1 times the motor nameplate voltage.
Example: NEMA NG-1-31 states 3.1 times the nameplate votage
(oF 460 vots X31 = 1425 minimal scceplable voltage spike @ 01
microsecond rise timo
With the us ofa more sophisticated dosgn GE Fuj hes solved the
spiking isove and ofers dive products that keep the spike under
1000 volts and are compatible with oder exsting motors.
Besides the motor insulation system, th epoliction should
‘consider the chores leads possible between the drive and motor
{50 fj and make sure the motor hs enough thermal cpabilty to
Support the application at reduced speeds,
‘Tre paint here that being IGBT “Compatible” is not necessary
“invertor Duty" Standard eficency motos with appropiate IGBT
ccompatbe insuiation have as primary design parameter cost not
‘table speed loading capatity, Many simp appicatons can be
served with these standard motors ual the parameters must bo
considered, Some ofthe most sigiicant are:
‘Thermal stress fr lw frequency constant toque loads.
Low frequency performance speed selon
Lead length
‘System information feedback.
If any of these Rem are necessary or unknown the user should
‘consider te true Inverter Duty Motor.ASD"/LOAD REQUIREMENT DATA SHEET
VARIABLE FREQUENCY OPERATION:
‘Design Port Hee Fis cc eee EM
ange (Min-Ma) = RPM
“Type Load Consent Toque Vaifabie Torque.
‘Above Design HEM Constant Hp Cla ‘VTa
ASD Type! Pw (Pulse Width Modulated)
YI (6 Step Voltage Inverter)
CSI (6 Step Curent inverter
Make Model #
Fill out only the applicable requirements Be‘ow:
Service Factor (sine wave) (as0)
“Temp Ase (sine wave) (SD)
‘Overload (160% for 1 minute standard:
‘larling Torque (140% ratod torque with 150% Rated Current Standard}
Ts NEMA A Design acceptable i required fo Keep in NEMA frame?
Wil have higher Inrush, May be undesirable if inverter bypass is required.)
Nationa Eecrcal Code® and NEC®, toms used throughout this publication
‘are Registered Trademarks ofthe National Fire
Protection Agency, Inc, Quincy Nass.
NEMA Standards Publication No, MG-1 1983
National Betroel Manufacturers Association
2101 L Suet, N.W.
‘Washington, DC 20087We bring good things to life.
GE Industrial Systems
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