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Box Op Sheet

The document provides instructions for marking, cutting, sanding, gluing, adding hinges, and lacquering various pieces of wood to construct a box. It lists 10 operations including marking dimensions on wood with a ruler, pencil, try square, and marking gauge; cutting wood with a tenon saw and rebate plane; sanding with disc sander and sand paper; gluing finger joints with clamps; screwing hinges onto the back and top; and lacquering the finished box twice. The operations are numbered and provide details on the specific machine, tool, speed, feed, depth of cut, and any additional remarks for each step.

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38 views2 pages

Box Op Sheet

The document provides instructions for marking, cutting, sanding, gluing, adding hinges, and lacquering various pieces of wood to construct a box. It lists 10 operations including marking dimensions on wood with a ruler, pencil, try square, and marking gauge; cutting wood with a tenon saw and rebate plane; sanding with disc sander and sand paper; gluing finger joints with clamps; screwing hinges onto the back and top; and lacquering the finished box twice. The operations are numbered and provide details on the specific machine, tool, speed, feed, depth of cut, and any additional remarks for each step.

Uploaded by

api-336561594
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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School of Arts (NSW)

TECH107 Design Issues in Timber

OPERATION SHEET
OPERATION
NUMBER
10

NAME OF OPERATION
Marking

MACH TOOL
N/A

CUTTING TOOL
Ruler

SPEED
N/A

FEED
N/A

DEPTH OF
CUT
Surface

Pencil

REMARKS
Marking of the initial piece of wood. Marking
at:
100 mm x 70 mm x 19 mm (front/back) x2

Tri Square

160 mm x 70 mm x 19 mm (sides) x2

Marking Gauge

160 mm x 113 mm x 19 m (top)


142 mm x 96 mm x 6 mm (base)
87 mm x 64 x 6 mm (divider)
20

Cutting

N/A

Tenon Saw

N/A

N/A

Through 19 mm

Placed bench hook in vice, placing wood up


against the edge of the bench hook and
cutting 2 mm off the marking line.

2 HP

Hand
Feed

1mm to 2 mm

Turn on the disk sander allowing it to reach


speed and glide the edge of the wood over the
sander until the desired length is reached.

N/A

Surface

Marking of the finger joints and rebate joints.

Bench Hook
Vice
30

Sanding

Disc Sander

N/A

240 V
50 Hz
40

Marking

N/A

Ruler
Pencil
Tri Square
Marking Gauge

N/A

50

Cutting

N/A

Tenon Saw

N/A

N/A

Down 6 mm top
to bottom and
19 mm from
each edge

Cutting the rebate on back piece.

N/A

N/A

Though every
second finger

Cutting finger joints from front, left and right


pieces.

N/A

N/A

6 mm thick and
down 5 mm

Cutting space for the divider. Use the chisel to


clear the divider space.

Hand

N/A

Down 6 mm

On all pieces at the bottom for the base piece


to fit in.

N/A

N/A

Surface

Sanding pieces of box.

N/A

N/A

N/A

Glue the domino joints and Clamp together


making sure it is align and at right angles.
Allow to dry a maximum of 24 hours.

N/A

N/A

N/A

Screw hinges into back of the box and top .

N/A

N/A

N/A

Lacquering twice to finish table. Let dry after


each coat.

Bench Hook
Vice
60

Cutting

N/A

Tenon Saw
Bench Hook
Vice

65

Cutting

N/A

C - Saw
Bench Hook
Vice
Chisel

70

Cutting

N/A

Rebate plane
Vice

80

Sanding

N/A

Sand paper
Sand Block

90

Gluing

N/A

Clamps
Glue
Scrap Timber

100

Hinges

N/A

Hinges
8 screws
Screw driver

110

Lacquering

N/A

Lacquer
Cloth

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