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Separator Sizing for Engineers

This document provides sizing information for a multiphase separator (MP SEPARATOR) and a fuel gas scrubber. It includes operating conditions, fluid properties, vessel dimensions, nozzle sizes, and other design parameters. Key details include an inlet gas flowrate of 0.0127 MMSCFD for the MP SEPARATOR and 7.5 MMSCFD for the fuel gas scrubber. Liquid flowrates and properties are also listed along with calculated vessel sizes, levels, and nozzle criteria to meet design requirements.

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0% found this document useful (0 votes)
454 views2 pages

Separator Sizing for Engineers

This document provides sizing information for a multiphase separator (MP SEPARATOR) and a fuel gas scrubber. It includes operating conditions, fluid properties, vessel dimensions, nozzle sizes, and other design parameters. Key details include an inlet gas flowrate of 0.0127 MMSCFD for the MP SEPARATOR and 7.5 MMSCFD for the fuel gas scrubber. Liquid flowrates and properties are also listed along with calculated vessel sizes, levels, and nozzle criteria to meet design requirements.

Uploaded by

Toyin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Gas outlet

MP SEPERATOR SIZING
###
##

Vessel tag number


Vessel designation
Case

V-102
MP SEPARATOR

By

DOA

Rev.

K02

Date

22/07/2010

ID

?DORIS Engineering 2007 - (v1.02)

OPERATING CONDITIONS
Pressure
46.55 Bar g
Temperature
65.05 C

ID
Inlet d

SCRUBBER DATA
(L/D=3.5)
1 000 mm
686
mm

Outlet ND
20
A12

h1

inch
(CS)

Vane Pack

h2
FLUID DATA (1)
OUTLET GAS
0.0127 MMSCFD
15
Sm/h
13.68 kg/h
21.6
g/mol
40.93 kg/m

Standard flowrate (5)


Mass flowrate
Molecular weight
Actual density

0.6 kmol/h

INLET LIQUID
13880
608.9
23.1
3 488
22.80

Mass flowrate
Actual density
Actual vol. flowrate
Actual vol. flowrate
Outlet vol. Flowrate (4)

kg/h
kg/m
Am/h
Abbl/day
Am/h

Inlet ND
20
A12

h3
inch
(CS)

h4
d

LAHH

h5
h6

GAS SECTION
K (2)
vg max
value
(m/s)
0.106
0.39

Area
(m)
0.79

h1 - To Gas outlet
Top TL
h2 - Top Demister
h3 - Bot. Demister
h4 - Top Inlet device
h5 - Bot. Inlet device
h6 - LAHH
LAH
NLL
h7 - LAL
LALL
Bottom TL

vg
(m/s)
0.00

vg/vgmax
(%)
0%

Mini. height (mm)

3 500

H - TL/TL (mm)

3 500

LAH
h7

NLL

h8

height

LIQUID SECTION
Level
Vol.

Dvol

Dt

(mm)

(mm)

(m)

(m)

(min)

900
500
300
600
300
300
300
300
300
300
300
0

4 400
3 500
3 000
2 700
2 100
1 800
1 500
1 200
900
600
300
0

3.46
2.75
2.36
2.12
1.65
1.41
1.18
0.94
0.71
0.47
0.24
0.00

0.71
0.39
0.24
0.47
0.24
0.24
0.24
0.24
0.24
0.47
0.24
0.00

1.9
1.0
0.6
1.2
0.6
0.6
0.6
0.6
0.6
1.2
0.6
0.0

min.

Optimized
Level
(mm)
3203.4
2303.4
3046.2
2896.2
2286.2
915.0
610.0

LAL

Criteria
h9
0.5 x (Demister outlet diameter - Gas outlet nozzle diameter

LALL

h10

Min. 6" (Vendor to confirm.)

Bottom TL

Min. 24" (610mm)


2d
Min. 12" (305mm)
Min. 12" (305mm)

Outlet ND
5
A12

inch

Liquid outlet

305.0
Min. 12" (305mm)

NOZZLES
LAL to LAH :

at Outlet volume flowrate


Inlet
Gas out.
Liq. out.

Notes: (1) Fluid physical properties and operating conditions have been taken from HYSYS simulation.
(2) K value as per GPSA
(3) Piping Class is selected based on material & rating of Nozzle.

(Based on piping ID) (3)


ID (mm) v (m/s) v (kg/m/s)

ND

Piping Class

20 inch

A12

489

0.0

20 inch

A12

489

0.0

5 inch

A12

127

0.5

v (kg/s)

Criteria

6000 kg/m/s

6000 kg/m/s

1.0m/s

FUEL GAS SCRUBBER- Sizing Case


###
##

Vessel tag number


Vessel designation
Case

Gas outlet

036-V-0680
FUEL GAS SCRUBBER
Design Capacity (7.5MMSCFD) - CASE 1 PROD YR 2014

By

SRK

Rev.

K01

Date

30/03/2010

ID

?DORIS Engineering 2007 - (v1.02)

OPERATING CONDITIONS
Pressure
26.57 Bar g
Temperature
43.12 C

ID
Inlet d

SCRUBBER DATA
(L/D=3.22)
816
mm
102
mm

Outlet ND
4
B8

h1

inch
(CS)

Vane Pack

h2
FLUID DATA (1)
OUTLET GAS
7.5
MMSCFD
8 849 Sm/h
7807
kg/h
20.9
g/mol
23.79 kg/m

Standard flowrate (5)


Mass flowrate
Molecular weight
Actual density

374.3 kmol/h

INLET LIQUID
8
641.1
0.0
2
0.7

Mass flowrate
Actual density
Actual vol. flowrate
Actual vol. flowrate
Outlet vol. Flowrate (3)

kg/h
kg/m
Am/h
Abbl/day
Am/h

Inlet ND
4
B8

h3
inch
(CS)

h4
d

LAHH

h5
h6

GAS SECTION
K (2)
vg max
value
(m/s)
0.06
0.31

Area
(m)
0.52

vg
(m/s)
0.17

vg/vgmax
(%)
57%

Mini. height (mm)

2 236

H - TL/TL (mm)

2 626

LAH
h7

NLL

h8

height

LIQUID SECTION
Level
Vol.

Dvol

Dt

(mm)

(mm)

(m)

(m)

(min)

h1 - To Gas outlet (6)


Top TL
h2 - Top Demister
h3 - Bot. Demister
h4 - Top Inlet device
h5 - Bot. Inlet device
h6 - LAHH
LAH
NLL
h7 - LAL
LALL
Bottom TL

0
376
150
800
300
300
100
150
150
300
0
0

2 626
2 626
2 250
2 100
1 300
1 000
700
600
450
300
0
0

1.37
1.37
1.18
1.10
0.68
0.52
0.37
0.31
0.24
0.16
0.00
0.00

0.00
0.20
0.08
0.42
0.16
0.16
0.05
0.08
0.08
0.16
0.00
0.00

0.0
16.2
6.4
34.4
12.9
12.9
4.3
6.4
6.4
12.9
0.0
0.0

LAL to LAH :

17

min.

2236.4
2236.4
1879.5
1729.5
1119.5
915.0
610.0

LAL

Criteria

Optimized
Level
(mm)

h9
0.5 x (Demister outlet diameter - Gas outlet nozzle diameter

LALL

h10

Min. 6" (Vendor to confirm.)

Bottom TL

Min. 24" (610mm)


2d
Min. 12" (305mm)
Min. 12" (305mm)

Outlet ND
2
B8

inch

Liquid outlet

305.0
Min. 12" (305mm)

NOZZLES
at Outlet volume flowrate
Inlet
Gas out.
Liq. out.
Notes: (1) Fluid physical properties and operating conditions have been taken from HYSYS simulation.
(2) K value as per GPSA
(3) 17.5m3/d of Outlet Vol. Flowrate is considered as per Design Basis sec.6.4.20.
(4) Piping Class is selected based on material & rating of Nozzle.
(5) Design capacity of fuel gas system is 7.5MMSCFD.
(6) Vessel top is ended with a body flange.

(Based on piping ID) (4)


ID (mm) v (m/s) v (kg/m/s)

ND

Piping Class

v (kg/s)

Criteria

4 inch

B8

102.26

11.1

2 940

32 706

6000 kg/m/s

4 inch

B8

102.26

11.1

2 931

32 528

3750 kg/m/s

2 inch

B8

49.22

0.1

1.0m/s

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