COIL DRAINAGE APPLICATION
P2
Date
P1
Distributor
VB
Distributor Contact
T2
Distributor Phone #
Product Outlet
ST2
TLV Contact
ST3
Location
ST4
ST1
Product
Inlet
Client / End User
RP
PROCESS HEATER
P3
T1
Client Contact
Condensate
Return Line
Client Phone #
Process Name
EE
IH
Allowable Materials:
Current
Drainage
Device
OPERATING CONDITIONS
T1 - Product Inlet Temperature:
T2 - Product Outlet Temperature:
Unit & Equipment #
P1 - Supply Steam Pressure:
psig
Superheated Steam at:
Maximum Secondary Pressure P2*:
F
% of P1
Pressure Drop Across Exchanger*:
Exchanger Oversurfacing*:
PetroChemical/Refinery
Stainless Steel
TLV System Package Declined
Control Location/Type:
Shell (Jacket)
Inlet
Modulating
Reboiler
Tubes (Coil)
Outlet
On/Off
Vaporizer
Plate & Frame
None
Fixed
Evaporator
psi
HVAC Heater
Jacketed Vessel
minutes
Rotary Dryer
Process Coil
Storage Tank Coil
Orientation:
Horizontal
Vertical
Drainage:
Air Heater
lb/h
psig
Steam Generator
Running Load:
lb/h
psig
Other:
Minimum Load:
lb/h
psig
Measured Process Variable:
Design/Full Load:
Safety factor included for Design/Full Load:
Product Outlet Temp.
Product Flow Rate
Product Vapor Pressure
Condensate Level
Gravity Drain
Other:
Siphon Tube
None
Cascade/Ratio Control
IH - Inlet Height of Current Drainage Device:
in
EE - Equipment Elevation (Condensate Outlet to Grade):
Condensate to be drained:
Water
Outlet - Size:
in
Type.:
VB - Is a vacuum breaker installed?
Other Fluid:
No
ft
Horizontal
Yes, Inlet
in
0
Vertical
Yes, Outlet
S.G.:
Surface Temperature Readings (if available):
ST1 - Product Inlet:
ST3 - Steam Inlet:
F
ST2 - Product Outlet:
Fully Piped
@ Pressure P2
lb/h for:
Industrial
Steel
Process Heater
Max. Instantaneous:
* Will be estimated using TLV criteria if not supplied.
Condensate Load
Cast Iron
PROCESS APPLICATION DATA
Equipment:
Steam In:
Requested Package Standard:
ST4 - Cond. Outlet:
F
F
Please include: - Heat
exchanger specifications
data sheet; - DCS screen
shot showing process data
AVAILABLE MOTIVE MEDIUM
0
~ Saturated Steam
Wet Steam
Superheated Steam
Temperature:
SYSTEM BACK PRESSURE
Condensate Return Header Height (L):
ft
Return Line Information:
Line Size to Return Header:
in
Approximate Length:
ft
+ Pressure in Return Header (RP):
psig
+ Dynamic/Frictional Pressure Losses:
psi
Return Header Size:
in
psig
Approximate Length:
ft
Total Back Pressure:
Air
Other Gas:
Motive Medium Pressure:
psig
SPECIAL CONDITIONS & REQUESTS:
PROPRIETARY TO TLV CORPORATION. THE INFORMATION HEREIN IS CONFIDENTIAL, FOR TLV CORPORATION AND TLV CLIENT USE ONLY.
THIS FORM REMAINS THE EXCLUSIVE PROPERTY OF TLV CORPORATION AND CANNOT BE RELEASED TO OTHERS WITHOUT WRITTEN PERMISSION.
Copyright 2008 by TLV CORPORATION. All rights reserved
ver. 1107
Declining TLV System Packages
If a TLV system package is not desired, and the client/distributor wishes to buy components only,
they must indicate TLV System Package Declined on the CDA/CRA form when initially
submitted.
If the TLV system package is declined, the client/distributor are acknowledging that they are
declining TLV review and comments, and that they are taking responsibility for the installed
PowerTrap operation. The client/distributor must recognize that TLV will not be responsible for
any PowerTrap non-performance due to improper system installation.
A CES engineer will begin to process the CDA/RDA and recommend a preliminary solution.
However, if the client/distributor intends to construct their own PowerTrap system, a sketch of
the proposed installation must be sent to TLV CES for review to try to minimize operational
problems caused by improper installation. If the client authorized designer already has an idea
of how they intend to install the PowerTrap system, the sketch should be submitted with the
initial CDA/CRA. If the client authorized designer needs information from CES regarding suitable
product recommendations before designing the installation, CES will complete a draft of the
CDA/CRA form and report the preliminary solution back to the client/distributor. The client
authorized designer should then produce a sketch to be sent to TLV CES.
This installation sketch must include at least the following information::
a.Show the equipment being drained or the condensate source. If the equipment is a heat
exchanger, be sure to indicate if it is shell-side steam or tube-side steam.
b.The equipment condensate outlet height from grade.
c.Piping between the condensate source and the reservoir/receiver.
d.The dimensions of the reservoir/receiver (length & diameter).
e.The fill head from the bottom of the reservoir/receiver to grade.
f.Piping from the reservoir/receiver to the PowerTrap inlet.
g.Exhaust piping from the PowerTrap to the reservoir/receiver.
h.For Open Systems (GP): The flash steam vent size
i.For Closed Systems (GT) with Shell-side Steam: The balance line between the Reservoir and
the top of the heat exchanger.
j.For Closed Systems (GT) with Tube-side Steam: The balance line between the reservoir and
the side of the tube outlet channel head vapor space.
Note: If any obvious errors are discovered in the sketch, TLV will return it to the client/distributor
with an explanation of what needs to be reviewed to help eliminate unnecessary PowerTrap
system operational problems. A sketch must be found to be without obvious errors before
product can be shipped to the client/distributor.
