SKF !
SKF Training Program
Content
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Bearing Maintenance and Services
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Rolling Bearing Basic
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Bearing Failure Analysis
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Bearing Selection
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CoMo Basic
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CoMo Analyst (I)
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Precision Shaft Alignment
RBM !
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RBM Basic
RCM !
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RCM Basic
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Spare Management and Optimization
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Machinery Lubrication and
Lubrication Condition Monitoring
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Customized Training
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25
Price List
Enrollment Form
27
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BMR 603
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Bearing Maintenance and Service
BMR 603
Target Audience
Course Description
Service, maintenance, machine repair, or plant/
facility engineering staff of an industrial plant,
OEM facility, institution, public utility or
commercial building which uses rolling bearing
and related equipment. Managers and
technicians at industrial plants and OEM facilities
responsible for rolling bearing performance and
reliability. Rotating equipment engineers,
reliability engineers, millwrights, mechanics,
maintenance supervisors and anyone interested
in rolling element bearing and rotating equipment
performance.
Bearing Maintenance and Services uses a
combination of hands-on training, audio visuals,
lectures, and discussion opportunities. Specific
topics include:
Bearing Basics
. Learn the fundamentals of rolling
bearing technology, care, nomenclature,
bearing components,loads and lubrication.
. Gain a basic understanding of why bearings
fail
Mounting and Dismounting
. Aware of the proper bearing mounting and
dismounting procedures, and observe what
happens as a result of careless handling,
neglected maintenance and poor lubrication.
. Participate in hands-on demonstrations
using specialized tools to correctly mount and
dismount ball and roller bearings.
Fundamentals of Lubrication
. Learn about the lubricating principles and
functions.
. Learn about the importance of the proper
lubricant for an application.
. Learn to maximize bearing life through an
improved understanding of proper lubrication.
Bearing Failure Causes and Analysis
. Identify and interpret actual bearing failures
Course Objective
The overall course objective is to provide
pertinent information to improve the
performance of rolling element bearings, which
improves the reliability of rotating equipment.
Upon completion of the course, participants will
equip the following knowledge:
.
.
.
.
.
.
.
Bearing function
Factors affecting the performance of rolling
element bearings
- Bearing quality
- Operating environment
- Installation
- Maintenance practices
Components, terminology, and types of
rolling element bearings
The bearing designation system and
significance of prefix and suffix characters
Proper bearing mounting and dismounting
procedures
Proper lubrication and importance of proper
lubrication
Causes of bearing failure
Course Duration
5 days (including 0.5 day SKF certification test)
Prerequisites
Participants should have an understanding of
industrial safety. A fundamental knowledge of
and ability to operate basic hand tools is required.
2
Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Examination
A written examination is available for this course.
Each participant will be given an examination at
the end of the course to identify the knowledge
and skills gained.
Test Fee - Included in the training fee
Training Material
All students attending the training course will
receive a comprehensive BMR 603 training manual
in Chinese, General Catalogue and Maintenance
Handbook.
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Rolling Bearing Basic
CHT 101
Target Audience
Service, maintenance, machine repair, or plant
facility engineering staff of an industrial plant,
OEM facility, institution, public utility or commercial
building which uses rolling bearing and related
equipment. Managers and technicians at industrial
plants and OEM facilities responsible for rolling
bearing performance and reliability. Rotating
equipment engineers, reliability engineers ,
mechanics, maintenance supervisors and anyone
interested in rolling bearings. It is also suitable
for internal basic technical training within the
bearing manufacturer.
Course Objective
The overall course objective is to provide
fundamentals about rolling bearing and its
general use.
Upon completion of the course, participants will
equip the following knowledge:
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.
.
Components, terminology and types of
rolling bearings
Functions of rolling bearing
Factors affecting the performance of
rolling bearing
The bearing designation system and
significance of prefix and suffix characters
Proper bearing mounting and dismounting
procedures
Fundamentals about lubrication
Course Duration
2 days
Prerequisites
Participants should have an understanding of
industrial safety. A fundamental knowledge of
and ability to use basic hand tools is required.
Course Description
First Day Bearing Basic Knowledge
Bearing quality
Overview of SKF archivesbearing in
ancient times, restoring picture of ancient
bearing
. Evolution of bearing and its basic functions
. Bearing working principles, life theory and
formulas
. Roller and ball contact raceway, roller types
and components of bearing
. Material of SKF rolling bearing, heat
treatment and stability
. Bearing contact angle/terminology/ball
bearing and roller bearing series/axis, bearing
housing/lubrication/ bearing basics/load and/
criterion for bearing selection/ determination
of bearing life/bearing life calculation/proper/
SKF bearing designations etc.
.
.
Second Day Ball Bearing and Roller Bearing
Ball bearing types (ball bearing/ball
bearing/angular contact bearing, self aligning
ball bearing)
. Roller bearing (cylindrical roller bearing/
Taper roller bearing/Spherical roller bearing)
Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Training Material
All students attending the training will receive
one set of SKF General Catalogue in Chinese
version.
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Bearing Failure Analysis
BMR 607
Target Audience
For
AudienceFor
and ability to use basic hand tools is required.
Service, maintenance, machine repair, or plant/
Course Description
facility engineering staff such as application and
service engineers, engineering managers,
maintenance managers and quality assurance
staff.
Course Objective
The overall course objective is to provide
pertinent information to improve the
performance of rolling bearings, which improves
the reliability of machines.
Upon completion of the course, participants will:
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Have an uderstanding of the various
corrective actions.
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Cause of bearings failure
Corrective actions and recommendations
Damage analysis, know-how and know-why.
A range of tools for damage analysis
Bearing damage examples
Development of failures modes
Identification and interpretation actual
bearing failures
Exercise and case studies
failure phenomena
Bearing Damage course will be run by a
Have the ability to combine their knowledge
combination of hands-on training, audio visuals,
about bearings, lubrication and sealing
lectures, and discussion opportunities.
Have the skills to provide appropriate
Price
proposal to eliminate, or at least reduce the
See page 26 for the training prices and schedule
bearing failure problem
or contact SKF for more details.
Understand the bearing damage classification
Examination
Understand causes of bearing failure
A written examination is available for this course.
Understand all important aspects of bearing
Each participant will be given an examination at
damage
the end of the course to identity the knowledge
Be able to use the future ISO classification
and skills gained.
of bearing damage
Course Duration
3 days (including 0.5 day SKF certification test)
Test Fee - Included in the training fee
Training Material
All students attending the training course will
Prerequisites
receive a comprehensive BMR 607 training
Participants should have an understanding of
manual in Chinese.
industrial safety. A fundamental knowledge of
Failure mode classification, causes and
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Bearing Selection
CHT 102
Target Audience
Design engineers, application and service
engineers, engineering managers and design
institutes.
Course Objective
The overall course objective is to provide
pertinent information to improve the
performance of rolling bearings and bearing
selection criteria and to know parameters of the
bearing life.
Upon completion of the course, participants will:
.
.
Gain an understanding of the bearing types
Have the ability to combine their knowledge
about bearings, lubrication and sealing
.
.
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Have the skills to provide appropriate
Course Description
Selection of bearing types and size
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Life calculations
Selection of fits and tolerances
Basic of bearing damages
Selection of right lubricant and relubrication interval
.
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Features of different bearings types
Housings
Mounting and dismounting method and tools
Condition monitoring of bearings
Bearing designations
Bearing Selection course will be run by a
combination of audio visuals, lectures, and
discussion opportunities.
proposal to select right bearing type and size
Price
Understand calculation tools of SKF
See page 26 for the training prices and schedule
Understand important aspects of bearing
or contact SKF for more details.
damage
Examination
Gain an understanding of bearing lubrication
A written examination is available for this course.
Course Duration
2 days (including 0.5 day SKF certification test)
Each participant can be given an examination at
the end of the course to identify the knowledge
and skills gained.
Prerequisites
Participants should have an understanding of
Test Fee - Included in the training fee
industrial safety. A fundamental knowledge of
Training Material
and ability to use basic SKF calculation software
All students attending the training course will
tools.
receive a SKF General Catalogue in Chinese
version.
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CoMo Basic
CHT 401
Target Audience
Prerequisites
The staff involve in preventive maintenance and/
or condition monitoring, including condition
monitoring engineers, equipment engineers,
maintenance engineers, production engineers
and supervisors or managers in relative
department, staff of equipment management
and/or maintenance department in plant who
are going to implement predictive maintenance,
business people involve in promoting condition
monitoring products and services, or anyone
interested in condition monitoring.
Participants should have a basic understanding
of structure and maintenance of rotating
machinery. A fundamental knowledge of
computer operation is required.
Course Description
CoMo Basic uses a combination of hands-on
training, lecture and discussion opportunities.
Topics include:
.
.
Course Objective
The overall course objective is to introduce
maintenance systems and employed techniques,
especially predictive maintenance. The course
provides basic knowledge about vibration test,
vibration analysis and fault diagnosis.
By participating the course, participants will
understand:
Maintenance system
- Evolution of maintenance
systems
- Methods and benefits of the systems
- Relevant techniques for different systems
Vibration measurement and analysis
- Methods for different machines
- Software and hardware for data collection
- Basic analysis methods
Fault diagnosis
- Condition evaluation criteria
- Diagnosis methods for familiar fault
Course Duration
3 days (including 0.5 day SKF certification test)
Maintenance evolution and various condition
monitoring techniques
Vibration Test & Analysis
- Basics of vibration
- Vibration instruments(SKF Microlog data
collector/Analyzer) and sensors, how to
pick the correct ones
- Measurement positions and frequency
responses
- Vibration database setup
Failure Diagnosis
- How SKF Enveloped Acceleration works
to find rolling bearing damages
- General vibration analysis
Operation
- Set-up vibration analysis database
- Data usage guide
- Collection and analyse data
Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Examination
Participant who commit the test will be awarded
a SKF certificate.
Training Material
One set of printed textbook per person.
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CoMo Analyst (I)
CHT 402
Target Audience
Course Description
This training is designed for people who are
The CoMo Analyst(I) is conducted as a
directly involved in preventive maintenance and/
combination of lectures, demo tests, open
or condition monitoring, including condition
discussions and practices in lab. Most of the
monitoring engineers, equipment engineers,
detailed course contents are listed below:
maintenance engineers, managers in charge for
How to implement predictive maintenance
plant equipment and maintenance and for people
in plant
engaged in promoting condition monitoring
- Implementation of predictive maintenance
- Machinery criticality assessment
products, technologies and services in the market.
Course Objective
Vibration basics
The designed goals of this training course are to
- Vibration transducer basics
help the course participants deeply understand
- Dynamic signal processing basics
condition-monitoring technologies, including:
Implementation of predictive maintenance
project
.
.
.
.
Machinery fault diagnosis and real cases
- Rolling bearing analysis
- Plain bearing analysis
- Rotor rub analysis
Basics of vibration dynamic signal
- Mechanical looseness analysis
General machinery faults and diagnosis
- AC motor analysis
Distinguishing faults with similar symptoms
- Hydraulic and aero-dynamical fault
analysis
Correction techniques for some faults
Course Duration
- Belt machinery analysis
- Gear analysis
4 days (including 0.5 day SKF certification test)
Price
Prerequisites
See page 26 for the training prices and schedule
At least one-year experience of vibration
or contact SKF for more details
collection and data analysis. Participants are
Examination
strongly recommended to attend the SKF CoMo
All the trainees will participate a close book test,
Basic prior to this course.
and those who pass the test will be awarded the
Certificate Vibration Analyst(I) issued by SKF
Training Center.
Training Material
One set of printed textbook per person.
12
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Precision Shaft Alignment
PRM 804
Target Audience
This course is designed for maintenance,
engineering, technical support and management
personnel whose job functions involve alignment
of rotating machinery. The scope is appropriate
for those who align machines, those who detect,
investigate and resolve premature machinery
failure due to misalignment, as well as those
who direct activities relative to alignment and
machine reliability.
Course Objective
The course objective is to teach students how to
align two coupled rotating machinery shafts to
specified tolerances using a laser alignment
system, including proper planning, rough and
precision alignment processes per approved
procedures.
Course Duration
2 days (including 0.5 day SKF certification test)
Prerequisites
Participants should have an understanding of
industrial safety. A fundamental knowledge of
and ability to use basic hand tools is required.
Course Description
This course focuses on specific procedures for
using today laser alignment systems and the
fundamental concepts and skills required to
perform precision alignment. The unique
approach provides not only an understanding of
the specific procedures to follow for the laser
system being used, but also the foundation to
understand why and how the system works the
way it does. Up to 50% of this course consists of
guided.
14
Introduction and overview
Review of shaft alignment fundamentals
Advantages, disadvantages and sources of
error associated with various alignment
methods
. Describing and documenting shaft offset
and angular misalignment conditions
. Pre-alignment procedures
. Review the three major phases of alignment
. Review of dial indicator alignment methods
. Laser alignment systems
.
.
Fundamental horizontal machine alignment
processes
. Setting up the laser system
. Measuring and entering the dimensions
. Obtaining measurements
. Interpreting results
. Movement/adjustments
. Alignment completion
Dealing with alignment challenges
Base-bound and bolt-bound conditions
Dynamic movement
Identify general types of soft foot and how
to detect and correct soft foot conditions
. Effects of thermal growth on the alignment
process and machine operation
.
.
.
Course Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Examination
A written examination will be taken for this
course. Each participant can be given an
examination at the end of the course to identify
knowledge and skills gained.
RBM !
MS 231
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RBM Basic
MS 231
Target Audience
Service, operation, maintenance, or facility
engineering staff such as application and service
engineers, engineering managers, maintenance
managers and industrial consultants.
Course Objective
The overall course objective is to provide
fundamentals about RBM, i.e., Risk Based
Maintenance, and its general use.
Upon completion of the course, participants will
equip the following knowledge:
. RBM principle
. RBM process
. RBM application
. RBM limitations
. Use of CyberAlpha software tool
Course Duration
3 days (including 0.5 day SKF certification test)
Course Description
.
.
.
.
.
.
.
.
.
RBM history and development
Overview of RBM process
Managing RBM process
Methodology
Cost - benefit analysis
Maintenance optimization
Use of CyberAlpha software tool to do
RBM analysis
Case study
RBM documentation and reporting
Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Examination
A written examination is available for this course.
Each participant will be given an examination at
the end of the course to identity the knowledge
and skills gained.
Prerequisites
Participants should have an understanding of
operation and maintenance process. A
fundamental knowledge of and ability to use
computer programs is required.
16
Test Fee - Included in the training fee
Training Material
All students attending the training course will
receive a compressive training manual in Chinese
or English.
RCM !
MS 232
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17
RCM Basic
MS 232
Target Audience:
Service, operation, maintenance, or facility
engineering staff such as application and service
engineers, engineering managers, maintenance
managers and industrial consultants.
Course Objective
The overall course objective is to provide
fundamentals about RCM, i.e., Reliability Centred
Maintenance, and its general use.
Upon completion of the course, participants will
equip the following knowledge:
. RCM principle
. RCM process
. RCM application
. RCM limitations
. Use of SRCM software tool
Course Duration
3 days (including 0.5 day SKF certification test)
Course Description
.
.
.
.
.
.
.
.
.
RCM history and development
Overview of RCM process
Managing RCM process
Methodology
Criticality assessment
Selection of suitable maintenance tasks
Use of SRCM software tool to do RCM
analysis
Case study
RCM documentation and reporting
Price
See page 26 for the training prices and schedule
or contact SKF for more details.
Examination
A written examination is available for this course.
Each participant will be given an examination at
the end of the course to identity the knowledge
and skills gained.
Prerequisites
Participants should have an understanding of
operation and maintenance process. A
fundamental knowledge of and ability to use
computer programs is required.
18
Test Fee - Included in the training fee
Training Material
All students attending the training course will
receive a compressive training manual in Chinese
or English.
!"#$
MS 134
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19
Spare Management and Optimization
MS 134
Target Audience
Service, operation, maintenance, logistics, or
facility engineering staff such as application and
service engineers, logistics managers,
maintenance managers and industrial
consultants.
Course Objective
Overview of spare parts management process
Managing RBM process
Methodology
Spare parts identification
Spare parts optimization
Use of CyberSpare software tool to do
spare analysis
Case study
Documentation and reporting
The overall course objective is to provide
fundamentals about how to do spare parts
management and optimization to reduce sparerelated costs and losses.
.
.
Upon completion of the course, participants will
equip the following knowledge about spare part
management and optimization:
. Principle
. Process
. Application
. Use of CyberSpare software tool
See page 26 for the training prices and schedule
or contact SKF for more details.
Price
Examination
A written examination is available for this course.
Each participant will be given an examination at
the end of the course to identity the knowledge
and skills gained.
Course Duration
Test Fee - Included in the training fee
3 days (including 0.5 day SKF certification test)
Training Material
Prerequisites
All students attending the training course will
receive a compressive training manual in Chinese
or English.
Participants should have an understanding of
operation and maintenance process. A
fundamental knowledge of and ability to use
computer programs is required.
20
Course Description
.
.
.
.
.
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21
Machinery Lubrication and
Lubrication Condition Monitoring
MS 235
Target Audience
Lubrication technicians and engineers,
maintenance technicians and engineers,
condition monitoring engineers, reliability
engineers, product designers, oil product
monitoring engineers.
Course Objective
The overall course objective is to help the course
participants understand the significance of
lubrication for the improvement of reliability
and OEE, and know how to design and manage
programs of lubrication optimization.
.
.
.
.
.
.
.
.
Lubrication basics
The composition, classification and application
of lubricants
Total lubrication management
Sampling techniques
Lubricant quality monitoring
Component wear monitoring and diagnosis
Lubricant contamination monitoring and
diagnosis
Lubrication of typical machinery and
component
Price
See page 26 for the training prices and schedule
2 daysincluding 0.5 day SKF certification test or contact SKF for more details.
Course Duration
Prerequisites
Participants should have basic knowledge of
machinery and equipment.
Course Description
.
.
.
22
Overview of modern maintenance strategy
The role of lubrication and lubrication condition
monitoring on the reliability of machinery
Tribology basics
Examination
A written examination is available for this course.
Each participants will be given an examination
at the end of the course to identify the knowledge
and skill gained.
Test fee - Included in the training fee
Training material
All participants will receive a comprehensive
training manual in Chinese.
!"#
CHT 888
!"#$%&'(")*+,1-
!"# SKF !"
!"#$5-
!"#$%
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!"#
23
Customized Training
CHT 888
Please select appropriate courses according to your own need (1-Highest Priority, 5-Lowest
Priority), for more information, please contact local SKF sales.
Number of training days
Number of participants
24
!"#
!
! !"#
!"#$% BMR 603
!"#
4950 /
!
SKF
!"#$
!
15 45000
15
CHT 101
2250 /
SKF
!
!"#
BMR 607
2950 /
SKF
!
!"
CHT 102
2250 /
SKF
!
!"#
CHT 401
2950 /
SKF
!
!"#$(I) CHT 402
3950 /
SKF
!
!"
PRM 804
2250 /
SKF
!
RBM
MS 231
2500 /
SKF
!
RCM
MS 232
2500 /
SKF
!
!"#$
MS 134
2500 /
SKF
!
!"
!"#
MS 235
!"#
CHT 888
2500 /
SKF
!
!"#$1000
15 25000
15
!"#$1000
15 25000
15
!"#$1000
15 25000
15
!"#$2000
15 25000
15
!"#$2600
15 25000
15
!"#$2000
15 42000
15
!"#$1500
15 35000
15
!"#$1500
15 25000
15
!"#$1500
15 35000
15
!"#$2950
15 25000
15
!
!"#$1000
!"#$%&'()*
25
Price List
Name Course
Bearing Maintenance
Course Code Public Training
Price
BMR 603
Location
Onsite Training Price
RMB 4950/person SKF Learning RMB 45000 up to 15
and Service
Centre
students RMB 2950/per
Venue
Customer
site
additional student over 15
Rolling Bearing Basic
CHT 101
RMB 2250/person SKF Learning RMB 25000 up to 15
Centre
students RMB 1500/per
Customer
site
additional student over 15
Bearing Failure
BMR 607
RMB 2950/person SKF Learning RMB 35000 up to 15
Analysis
Centre
students RMB 1500/per
Customer
site
additional student over 15
Bearing Selection
CHT 102
RMB 2250/person SKF Learning RMB 25000 up to 15
Centre
students RMB 1500/per
Customer
site
additional student over 15
Como Basic
CHT 401
RMB 2950/person SKF Learning RMB 35000 up to 15
Centre
students RMB 2000/per
Customer
site
additional student over 15
Como Analysis(I)
CHT 402
RMB 3950/person SKF Learning RMB 42000 up to 15
Centre
students RMB 2600/per
Customer
site
additional student over 15
Precisely Shaft
PRM 804
RMB 2250/person SKF Learning RMB 25000 up to 15
Alignment
Centre
students RMB 2000/per
Customer
site
additional student over 15
RBM Basic
MS 231
RMB 2500/person SKF Learning RMB 25000 up to 15
Centre
students RMB 1000/per
Customer
site
additional student over 15
RCM Basic
MS 232
RMB 2500/person SKF Learning RMB 25000 up to 15
Centre
students RMB 1000/per
Customer
site
additional student over 15
Spare Management
MS 134
RMB 2500/person SKF Learning RMB 25000 up to 15
and Optimization
Centre
students RMB 1000/per
Customer
site
additional student over 15
Machinery Lubrication
MS 235
RMB 2500/person SKF Learning RMB 25000 up to 15
and Lubrication
Centre
Condition Monitoring
Customized Training
students RMB 1000/per
site
additional student over 15
CHT 888
Quotation is subject to the
selected courses
26
Customer
Customer
site
!
!
!"#$ 689
! 28
SKF !
!"#$ 689
! 27
021-53068866-760
200001
E-mail[email protected]
021-63611638
!"
!"
1
2
3
4
5
!"#$%&'()*
!"#$%&
E-mail
27
How to apply
Training Venue
28th Floor,Eastern Tower,
No.689 Beijing Road (E). Shanghai,China.
SKF Training Centre
27th Floor, Eastern Tower, No.689 Beijing Road (E),
Tel: 021-53068866-760
PC: 200001
Shanghai, China.
E-mail: [email protected]
Fax: 021-63611638
Enrollment Form
Course Name:
Participant Name
Title
Position
Course Date
1
2
3
4
5
Do you require hotel reservation? Yes (
) No (
Contact Person
Name:
Title:
Company Name:
Company Address:
Tel:
Payment Reference:
Date:
28
Fax:
E-mail:
Value:
SKF !"#
!"#$ 169
0852 2510 8111
0852 2510 7368
!"#$ 35 A
! !"#
SKF !"
!"#$ 689 !" 28
200001
021 5306 8866
021 5306 5533
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!"#$%&'()#"$%* 999
201206
021 5854 3720-3
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100005
010 6510 2381
010 6510 2387
SKF !"
!"#$ 183
510075
020 8778 9308
020 8778 9382
!"# 4414-16
SKF !"
!"#$%&'() 147
! 901A
116011
0411 3960 8855
0411 3960 8856
SKF !"
!"#$ 12
266071
0532 8502 8667
0532 8502 8939
!" B 307B
SKF !"
!"# 30 !"
710002
029 8720 3498
029 8720 3499
SKF !"
!"#$%& 86
610016
028 8620 3901
028 8620 3363
# 516
!" 8 G
SKF !"
!"# 49 !"#$%& 30 D1
210005
025 8689 0168/8689 0198
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!"#$%& 518
! 1901
430022
027 8574 3636
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!"#!"$%& 69
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110003
024 2281 5980/81/82
024 2281 5983
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!"#$%&' 137
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400039
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!"# 69
!"#$%&' 10 1009B
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!"#$%& 189
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!"#$%& 333
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!"#$ 48
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!"#$%&' 56
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www.skf.com/www.skf.com.cn
www.aptitudexchange.com
2007
!"RS 006/05
!"# 1509
SKF !"
!"#$ 456
! 1201
410001
0731 225 4268
0731 225 4568
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