SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.
LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.
SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements (Special Process Procedure) ... Quality Manager Responsibility
SCH Q,
Para 3.1,
Procedure is identified & traceable to the project's updated list of quality
documents. This is Sch Q Special Process Procedure that requires Best
Practice & Attention to Quality Details.
A1 Att. VI & Att IV
Note: Detailed requirement for document identification shall be listed as
para 2.1 ,Tables,
addition or supplementary to this checkpoint upon approval of the
Project Document Control Procedure.
Special
For Contractor procedures that differ from SAEP-351, Procedure shall Process
obtain approval from the Proponent, SAPMT, Inspection & the Piping
SAEP-351
Committee Chairman(CSD). Example (Hydratight, etc)
A2 Para.
NOTE 1:Procedure may use ASME PCC-1-200 for guideline.
3.2.1
THIS IS OPTION # 1 ... SAEP-351 IS NOT FOLLOWED.
Procedure uses SAEP-351 for Bolted Flange Assembly:
SAEP-351
A) Procedure lists applicable references listed in
Para.
A3 this document. B) Procedure lists applicable
2.1, ASME PCC-
Material Specs & Industry Stds. THIS IS
1-2
OPTION # 2 ... SAEP-351 IS FOLLOWED. Proceed!
Procedure "Responsibilities" section details/states:
A) Contractor
personnel executing flange assembly* shall be aware of the importance
of adhering to proper flange assembly practices and shall have proper
SAEP-351
training and skills to conduct the job.
Para.
A4 Procedure details training & qualifications (Quality Goals)
3.2.2, ASME
B) Responsibilities are detailed for Material Control,
PCC-1, Section 3
Quality Control, Managers, Engineers, Piping Foremen and crews.
C) Responsibilities shall exist for correct
flange installations (specs) as well as Gasket installation (specs, color
coding) & controls
QUALITY MGR SHALL REVIEW CLOSELY: Gaskets shall be
suitable for intended service & compatible with flange facings, strength
of flange, & bolting. (SA Std Reqmt) A)
100% Piping Line Class Table Review (Piping Specs) is done.
B) 100% of Flange Types required are listed (Table, Spec
Sheet). C) 100% of Gasket Types required are listed
(Table, Spec Sheet). D) Each Flg & Gasket SAES-L-109
A5 Type is assigned a unique Color Code. E) Section
Gaskets requiring no marking or special markings are identified. 12.1
F) Bolting shall be identified & controlled by markings &
personnel shall be trained to recognize the various bolting grades
required. QUALITY
MGR. ensures that every possible flange & gasket combination is
checked & Procedure Color Code Tables for Gaskets are 100%
Complete & Correct as submitted.
B Quality Records & Procedure Attachments (Tables & QC Records)
SAEP-351
Procedure has Attached Tables SAEP-351-01 / 02 / 03 & Figure SAEP-
Table
351-01 (Showing the Star Pattern). See Attachment 1.
B1 SAEP-351-
Inspectors & Crews assure proper torque sequences &
01/02/03 & Fig.
values.
SAEP-351-01
Procedure has Attached Tables 1 & 2 of SAES-L-109: Reference to SA
Std Drawings for large diameter flanges, spec plates, blanks & spacers. SAES-L-109
B2 See Attachment 1. Inspectors shall verify installation of safety features Tables
on heavy, large diameter 02-SAMSS-011 items*. 1&2
*These receive lifting details (as welded or integral to part)
Procedure QC Record required is SATR-L-2001.
B3 Contractor's form may vary if it contains all SATR elements Per SATIP
Page 1 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM QC Tracking records & documents exist for "Flange Sets".
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No. A) Method of documenting flange sets receiving final gasket installation,
torque to specified values, and inspection is described.
B) Bolted Flange Joint Assemblies are uniquely identified.
Area/ Plant/Unit Test Pkg # ISO Drawing (shows flg sets)
Gasket & Flange Information (5 items) Sch Q,
Size Rating Thickness Type (detailed description) Color Code Attachment VI
Bolting Information (5 items) &
B4
Qty Type Grade Size (inches or mm) Length (inches or mm) Tables
(SATR-L-
2001)
Torque Information (3 items)
Lubricant (Friction Factor) Minimum ft/lbs Maximum ft/lbs
Piping Engineer Approval & QC
Inspector signoffs (3 items)
Procedure shall
Initial Date contain elements listed below as minimum if contractor opted to use torque wrench method in bolt tightening per SAEP-351.
Comments
(Refer to SAES-L-350, Para. 12.3 or SAES-L-450, Para. 9.4)
C
Note:Quality Mgrs (Originators) & Reviewers shall compare conformity of written procedure with reqmts specified in "Reference" column of
this checklist. Utilization of Copy & Paste of SAEP-351 is recommended. See Attachments.
Responsibilities are indicative of the following:
A) Function & responsibility of all personnel involved with
design, receipt, inspection, issuance, supervision, cleaning, staging,
gasket installation, lubrication of bolting, cleanliness assurance, flange
alignment and sealing surface inspection, & bolted assy tightening. SAEP-351,
C1
B) Qualification & training of personnel performing THIS WORK. Sec. 3.2
C) Supervision Measures for
Correct Installation & Controls D) Verification
Measures & Responsibilities E)
Corrective Actions (On the spot measures, retraining)
Pre-Assembly Inspection covers the following:
A) Verification of gasket (Receipt, Issue & Control)
B) Flanges & bolt materials (Specification verified)
C) Approved lubricant to be used (Friction Factor Verification)
D) Verification of approved M&TE or calibrated wrenches for
adequacy (range, access, etc), performance E)
Cleanliness of mat'ls, Pre-cleaning details & Set-up/Staging
SAEP-351,
C2 Procedure shall detail the quality effort regarding:
Sec. 4.0
Fouling (dust, sand, debris) control
measures, use of buckets and clean brushes for work, power tool use &
other cleaning for rust, (solvent cleaning & oiling practices), cleaning
evaluation by spin of the nut method, staging for safe and clean work,
proper application of approved lubricants, marking of connections using
"star pattern", workmanship related to nut application and even finished
bolting.
Procedure shall detail measures (tightening in stages) to achieve SAEP-351,
C3
required torque value per SAEP-351 Procedure. Use Spec Check. Sec. 5
Procedure documents torque limitations & best measures to achieve
req'd torque if torque wrench limitations exist due to the lack of
clearances or any unavoidable* obstructions: A)
Tightening Sequence shall be maintained using "star pattern"
B) Best Practice uses "Comparison of engaged nut & flange gap"
C) Report forms identify such connections with Torque "Limitations" by
identifying Nut Number(s) tightened without calibrated wrenches
SAEP-351,
C4 Note 1: Connections
Sec. 5
are identifed for verification of "zero leakage" and this shall be
verification or "proof" of adequate tightening. Note 2: Good
workmanship & timely line installation checks shall assure bolting
clearances are met through careful work planning. Cautions observed
during Valve & in-line equipment Installations shall ensure bolting is
located & oriented properly "in place" as needed during any in-line
assembly.
BEATING BOLTING INTO PLACE IS STRICTLY PROHIBITED.
SAEP-351,
C5 HAMMER MARKS ON BOLTING SHALL BE CAUSE FOR
Sec. 5
REJECTION
D PRE-ASSEMBLY INSPECTION (SPECIFIC) ... See Attachment 2
Procedure "Pre-Assembly Inspection" section states: The gasket shall be
SAEP-351
verified for correct type, rating, dimension and compatibility with the
Para.
D1 flange facing. Also, it shall be free from any damage particularly in the
4.1, ASME
seating element. Spiral wound gaskets shall be stored flat especially for
PCC-1, Section 6
large sizes, 24 inches and larger.
Contractor procedure "Pre-Assembly Inspection" section states: Bolts,
nuts and washers shall be visually checked for proper size, grade, SAEP-351
dimension and for any physical damage to shanks or threads which Para.
D2
would affect the bolt assembly or performance. Also, check the suitability 4.2, ASME
of the stud bolts and nuts material for the service temperature and the PCC-1-8
compatibility with the flange material.
Page 2 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
Contractor procedure "Pre-Assembly Inspection" section states: Flange
facings, particularly gasket seating areas of each flg:
A) Shall be visually examined for:
1) Cleanliness* - Shall be free of dirt, SAEP-351
dust, rust, foreign matter 2) Damage - Para.
D3
Shall be free of damage, such as scratches. For ring joint type flanges, 4.3, ASME
the ring and the ring groove shall be free of damage and dirt. Use PCC-1, Section 4
Attachment 2 (Evaluate facing damage)
Quality Mgr Action: Cleanliness shall include EVALUATION
of any warranteed coatings (per 02-SAMSS-011). See Item D4 below.
Coatings shall be capable of protecting against corrosion in marine
environment for 12 mos. Per 02-SAMSS-011, filled highbuild vinyl,
urethane or PVC coatings are used. These shall be easily strippable
02-SAMSS-011
D4 Section
A) Demonstrate an effective Pre-Clean (Stripping) Method.
13
B) Residues shall not interfere with gasket seating.
Procedure states the method used (power wire wheel, etc)
See Attachment 2 (Last Paragraph)
Contractor procedure "Pre-Assembly Inspection" section states: Verify SAEP-351
that proper lubricant is used. Lubricant for bolts & nuts shall be Jet-Lube Para.
D5
SS-30 or other acceptable lubricants listed in Table SAEP-351-01. Table 4.4, ASME
SAEP-351-1 is attached to the procedure PCC-1-7
Contractor procedure "Pre-Assembly Inspection" section states: SAEP-351
D6 Tightening tools shall be checked for adequacy, performance and Para.
calibration, as required by Contract (Schedule Q, M&TE clause). 4.5
Contractor procedure "Pre-Assembly Inspection" section states:
Sch. Q, Att. VI,
Tightening tools shall have predetermined calibration intervals and
Para. 4.1,
maintenance through routine checks against a master gauge. A
SAEP-351
D7 complete list of tools and equipment used for torquing (all manual and
Para. 4.5
hydraulic tools) shall be listed and accepted by Company prior to
ASME PCC-1,
commencing the erection of piping. Use of hydraulic tensioning methods
Section 10
require Company approved Contractors and procedures.
SAEP-351
Contractor procedure "Pre-Assembly Inspection" section states: Verify
D8 Para. 4.6
that lubricant is not used on the gasket seating area.
Contractor procedure "Post-Assembly Insp" section states: Flange
protective shielding (used for personnel protection against possible liquid
splash or high temperature) is installed as required. Shielding shall be SAEP-351
installed over flanged joints where leakage might spray hazardous Para.
D9 chemicals, such as acid or caustic*. See 4.7,
SAES-B-061. "High Health Hazard" Services = Rating 3 or 4 per NFPA SAES-B-061,
704. See Attachment 3. Note: Designs shall require removable type Section 5
shields, therefore this can be installed after assembly and testing before
start-up as agreed upon with SA
E QC Documentation
APPLICABLE
The procedure shall incorporate the applicable inspection checklist and
E1 350 & 450
test report: A) SAIC-L-2014 & B) SATR-L-2001
Series SATIPs
REMARKS:
ATTACHMENTS:
ATTACHMENT 1 - SAEP-351 TABLES (FLANGE JOINT ASSY)
ATTACHMENT 2 - DAMAGE ASSESSMENT FOR FLANGE FACINGS (CRITERIA & TECHNIQUE)
ATTACHMENT 3 - SAES-B-061 HIGH HEALTH HAZARD SAFETY SHIELDS FOR FLANGES
REFERENCE DOCUMENTS: 1. Contract Schedule "Q" (Latest Version) Quality Assurance and Control, Inspection and Testing
2. SAEP-351 (2006 Edition) - Bolted Flange Joints Assembly
3. SAES-B-061 (22 June, 2008) - Protective Shields for High Health Hazard Piping and Equipment
4. SAES-L-350 (22 April, 2009 ) - Construction of Plant Piping
5. SAES-L-450 (31 Dec 2011) - Construction of On-Land & Near Shore Pipelines
6. SAES-L-100 - (20 Feb 2012) Applicable Codes and Standards for Pressure Piping Systems
7. SAES-L-109 (28 Apr 2009) - Selection of Flanges, Stud Bolts and Gaskets
8. SAES-L-110 (05 Jan 2011) - Limitations on Pipe Joints and Components
9. 02-SAMSS-011 (21 June 2011) - Forged Steel Weld Neck Flanges for Low and Intermediate Temperature Service
10. API SPEC 6A (2004 Edition) - Specification for Wellhead and Christmas Tree Equipment
11. API STD 610 (2004 Edition) Centrifugal Pumps for Petroleum, Heavy Duty Chemical, and Gas Industry
12. ASME PCC-1 (2000 Edition) Guidelines for Pressure Boundary Bolted Flange Joint Assembly
13. ASME B16.1 (1998 Edition) Cast Iron Pipe Flanges and Flanged Fittings
14. ASME B16.5 (2003 Edition) Pipe Flanges and Flanged Fittings
15. ASME B16.20 (2004 Edition) Ring Joint Gaskets and Grooves for Steel Pipe Flanges
16. ASME B16.21 (2005 Edition) Nonmetallic Flat Gaskets for Pipe Flanges
17. ASME B16.25 (2003 Edition) Buttwelding Ends
18. ASME B16.47 (1998 Edition) Large Diameter Flanges
19. ASME B31.3 (2004 Edition) Process Piping
Page 3 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
20. ASME B31.4 (2002 Edition) Liquid Trans.Systems for Hydrocarbons, Liquid Petroleum Gas, Anhydrous Ammonia, and Alcohols
21. ASME B31.8 (2003 Edition) Gas Transmission and Distribution Piping Systems
22. ASME B46.1 (1995 Edition) Surface Texture
23. ASME SEC VIII D1 (2009 Edition) Boiler and Pressure Vessel Code
24. MSS SP-6 (2001 Edition) Standard Finishes for Contact Faces of Pipe Flanges and Connecting-End Flanges of Valves and Fittings
25. MSS SP-44 (1996 Edition) Steel Pipe Line Flanges
26. NACE MR0175 (2003 Edition) Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipments
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Inspector PID Representative
Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
QC Supervisor Proponent and Others
Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED
Page 4 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
ATTACHMENT 1 - SAEP-351 TABLES (FLANGE JOINT ASSY)
Page 5 of 13
Figure SAEP-351-01 Stud Bolt Tightening Sequence (STAR PATTERN)
Page 6 of 13
SAES-L-109, Tables 1 & 2 (SASDs for Flanges & Blinds)
ALWAYS VERIFY INSTALLATION OF SAFETY FEATURES on heavy, large diameter 02-SAMSS-011 items*.
*INSPECTORS LEARN TO RECOGNIZE STANDARD DETAILS PER SA SPECS. ALWAYS USE CORRECT SASD
SA TYPICAL DETAIL FOR RF / FF SPECS, BLINDS & SPACERS ABOVE: SA TYPICAL DETAIL RJ SPECS, BLINDS & SPACERS
LEFT: AA-036792
Swivel Ring Flg.
Note: 4 Retaining lugs
are centered between
Page 7 of 13
boltholes and designed
to allow bolt tensioning
Weld with an approved
WPS & low-hydrogen
electrodes.
ATTACHMENT 1 - SAEP-351 PROCEDURAL STEPS (BOLTED FLANGED JOINT ASSY)
Stud Bolt Additional Tightening Procedure where Leaks Occur
(During Pressure Testing)
Page 8 of 13
1. Follow Step # 1 ... Using the Star Pattern ... If no obvious misalignment exists.
If obvious* misalignment exists, loosen bolting & determine if repair is needed.
*Condition: Flange Assy was "forced" together & will not meet tolerances after retightening. (Efficiency)
2c Note: EVALUATE GASKET & SEALING SURFACE DAMAGE - SEE ATTACHMENT 2
2. Step # 2a, ... Ensure nuts "spin freely" & proper thread lubricant is applied.
Reason: Rust, fouled threads & improper pre-clean often negates correctly applied torque & friction factor
Step # 2b, ... Use tolerances specified in SAES-L-350, Section 9, listed below.
Page 9 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
ATTACHMENT 2 - DAMAGE ASSESSMENT FOR FLANGE FACINGS (CRITERIA & TECHNIQUE)
ASME B16.5 (Table 3) & B16.47 (Table 16) for Raised Face (RF) FLANGES
TABLE 16 APPLIES TO ASME B16.47 (SA allows
limited use of ASME B16.47 Flgs, or Class 75)
USE METRIC CONVERSION BELOW
Metric Conversions: .06 = 1.5mm, .12 = 3mm, .18 = 4.5mm, .25 = 6mm, .28 = 7mm, .31 = 8mm, .38 = 10mm,
.50 = 12mm, .56 = 14mm, .62 = 16mm
ASME B16.5 & B16.47 (RFWN FLANGES): Flange Facing Finish Imperfections (5-STEP Evaluation Criteria).
1. Imperfections* in the flange facing finish shall not exceed the dimensions shown in Table 3 (B16.5) & Table 16 (B16.47).
2. Adjacent imperfections are separated by a distance of at least four times maximum radial projection*.
3. *A radial projection shall be measured by the difference between an outer radius & an inner radius encompassing the
imperfection where the radii are struck from the centerline of the bore.
4. Imperfections less than half the depth* of the serrations shall not be considered cause for rejection. Note: Serration Depth
varies from 125-250 microns (.003-.006 inches). This is easily measured with a sharp point pit gauge or Press-O-Film Tape (if disputed).
5. Protrusions above the serrations are not permitted. (Repair or replacement is required) ... Regardless of Location!
* Scratches, nicks, gouges, burrs, cuts, & other mechanical damage to serration finish in gasket sealing areas are carefully evaluated to all
criteria listed above. Also, use the 4-step Inspection Technique listed below shall be used to identify the "Sealing area".
ASME B16.5 & B16.47 (RFWN FLG): Determine Location of Sealing Area (4-Step Technique).
NOTE: Imperfections exceeding tables above may be rejected regardless of location (SA Inspector judgement call)
NOTE: Inspectors can accept certain types of damage "IF" located outside of sealing area & protrusion = zero.
1. Center the gasket on the flange & match the gasket inside & outside diameters onto the flange sealing surface.
2. Compensate for Gasket movement within bolt holes (.125" or 3.2 mm). See illustration. Sealing areas can vary 3.2 mm.
EVALUATION: Any Protrusions (whether inside the sealing area or not) are unacceptable. Other damages (listed above)
that exceed the Table 3 Criteria are relevant & rejectable if the damage falls within "SEALING AREA + 3.2 mm".
4. Report flange damage to SA (NCR is not required for isolated damage. Issue NCR for damages due to gross mishandling
TYPICAL SPIRAL WOUND GASKET & RF FLANGE (TOP VIEW OR CROSS SECTION) ... NOTE THAT SEALING CAN VARY BY 3.2mm
1. Find gasket inside diameter.
2. Find gasket outside diameter.
Note that "gaskets" can shift/move
up to 3.2 mm (flange bolt/bolthole
tolerances). Gasket centering ring
OD also has a tolerance. These
tolerances allow installation.
MAKE THE RIGHT CALL!
FIELD REPAIRS ARE PROHIBITED. ONLY APPROVED COMPANIES/MACHINISTS REPAIR FLANGE FACINGS
ATTACHMENT 2 - DAMAGE ASSESSMENT FOR FLANGE FACINGS (CRITERIA & TECHNIQUE)
ASME B16.5 & B16.47 TABLES DO NOT APPLY FOR RING JOINT (RJ) FLANGES.
Note 1: The Illustration below is an Octagonal Ring Groove. Six sides "seal" &
two sides are exposed. Note 2: The two exposed sides (octagonal ring gasket)
may be color coded, but not the 6 sealing sides.
FIELD REPAIRS ARE PROHIBITED. ONLY APPROVED COMPANIES & MACHINISTS REPAIR RJ GROOVES.
ASSESS ASME B16.5 RING JOINT (RJ) FLANGE SEALING SURFACE DAMAGE
Page 10 of 13
ASME B16.5 & B16.47 Ring Joint Groove Imperfections (Evaluation & Acceptance Criteria)
1. Side wall surface finish of ring joint gasket groove shall not exceed 63 microns (essentially machined smooth, .06 mm).
Note: This can be quickly & easily determined with Press-O-Film tape (used in Coating) if disputed. Almost always, excess coating or rust
due to inadequate cleaning (not using power brushing tools) or mechanical damage is cause of rejection.
2. Mechanical damage & groove surface deformation/protrusion is not permitted. (Remachine repair or replace flg)
Note: Scratches, nicks, gouges, burrs, cuts, & other mechanical damage to ring joint groove finish are evaluated per Criteria # 1.
Note: Most commonly, damage occurs to the exposed corner & facing (located as defined by the "F" dimension above).
Note: API Flanges specify a 45 degree "1.5 mm break" on the corners ... ASME B16.5 & B16.47 do not specify such a "break"
3. Lubricant is kept from sealing surfaces and properly limited to application on bolting.
4. Soft Iron octagonal ring gaskets installed shall have color coding paint applied to two outside visible sides only.
5. Rust is not allowed on assembled flanged surfaces. Corrosive pitting is rejected before installation. See 02-SAMSS-011 reqmts.
02-SAMSS-011 (Section 10) Flange Corrosion Protection Requirements (Flange Serviceability Issues)
1. Finish-machined and tested flanges shall be coated overall with a protective finish that does not hide markings.
2. Coatings shall be capable of protecting against corrosion in a marine environment for 12 months.
3. An additional separate strippable coating may be applied over the welding ends and sealing surfaces. The strippable coating need not be
weldable but shall be capable of easy removal without special tools or solvents, and shall not leave residue that will interfere with welding
or gasket seating. Examples: filled highbuild vinyl or urethane or PVC. DEMONSTRATE an effective Pre-Cleaning (Stripping) Method.
4. The Manufacturer may apply tape to the welding ends and sealing surfaces then seal the tape with a protective coating. Tape shall be
easily removed and leave no residue that interferes with gasket seating. Verify tape is removed and no residue build-ups remain.
5. All flanges shall be protected from mechanical damage. Sealing faces shall be protected with suitable wood or plastic or metal covers.
Flanges shall be packaged in steel-banded wooden crates or secured to skids. Verify damages against reqmts (NCR, root cause).
Gasket acceptance criteria is per ASME B16.20 Available on SA Checklist
Page 11 of 13
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2012) Rev 6 31-Mar-12
SAUDI ARAMCO INSPECTION CHECKLIST SAIC NUMBER DATE APPROVED QR NUMBER
Review Procedure - Flange Joint Assembly & Gasket Installation SAIC-L-2002 30-Apr-13 MECH-
ATTACHMENT 3 - SAES-B-061 HIGH HEALTH HAZARD SAFETY SHIELDS FOR FLANGES
ATTACHMENT 3 - SAES-B-061 HIGH HEALTH HAZARD SAFETY SHIELDS FOR FLANGES
Page 12 of 13
Page 13 of 13
