DA
S.NO MACHINE COMPONENT NAME
BKT OIL FILTER
1 100TON
BKT OIL FILTER
PISTON
2 125 TON
PISTON
31/4 B HOUSING
3 150 TON
31/4 B HOUSING
SINGLE GROOVE PULLY
4 250 TON
SINGLE GROOVE PULLY
DAILY TRIMMING PROD
MACHINE
S.NO COMPONENT NAME
NAME
PISTON
1 EC/TM/01
PISTON
31/4 CUTTING
3 EC/TM/02
31/4 CUTTING
3 1/4 PUNCHING
4 EC/TM/03
3 1/4 PUNCHING
SEAL RETAINER
5 EC/TM/04
SEAL RETAINER
CAP CAM BRG SMALL
7 EC/TM/05
CAP CAM BRG SMALL
FETTLING WORK
PISTON FETTLING
8 EC/FW/01
PISTON FETTLING
CONNECTING BAR
9 EC/FW/01
CONNECTING BAR
SE 3/8 B
10 EC/FW/03
SE 3/8 B
31/4 HOUSING
11 EC/FW/04
DAILY SHO
S.NO MACHINE COMPONENT NAME
CF112/CLAMPING RING ROTOR
1 EC/SB/01
CF112/PUMP BODY/CLAMPING RING ROTOR/
EF3&4/
2 EC/DB/01
M5/CF 3 4/CAP CAM SMALL
EC/VB/01 NONE
3
(300KG) 31/4 B HOUSING
EC/VB/02
4
(150KG)
SEU 3/8 B
PISTON/LEVER
EC/VB/03
5
(600KG) PISTON/LEVER
S.NO COMPONENT NAME
1 31/4 HOUSING
2 BKT OIL FILTER
3 CAP CAM SMALL
4 CONNECTING BAR
VI
1 CF112
2 CF 3 4
3 FAN HOUSING
4 PISTON
5 PUMP BODY
6 50 YOKE
7 CF 5 R
8 EF 3 4
9 CLAMPINGRING ROTOR
10 31/4 HOUSING
11 BEARING SMALL
12 SE 3/8 B
13 CF12
14 LEVER
15
16
DAILY PRODUCTION DETAILS
OPERATOR & HELPER TARGET/ TARGET/SHI
SHIFT
NAME HOUR FT
I MIRA KUMAR /RK PANDA 100 1000
II PRAMOD / CHITHRANJAN 140 1400
I SATHENDHAR 140 1400
II VINAI 140 1400
I BHIMA 100 1000
II MOHAMEED 100 1000
I SUDHAKAR 70 700
II ASHMATH 70 700
PDC TOTAL MAN POWER / OT
MING PRODUCTION DETAILS
PER HOUR PER SHIFT
SHIFT OPRATOR & HELPER NAME
TARGET/ NOS TARGET/NOS
I PANKAJ 400 4000
II NONE 400 4000
I SIVANESAN 100 1000
II ARASATHALI 300 3000
I VELUMANI/SIVANASEN 150 1500
II NONE 150 1500
I BAGAVAN 150 1500
II SUNIL 150 1500
I RANJITH CHAWPAUL 200 2000
II SUNIL 200 2000
I NONE 250 2500
II NIRAJEN/RAMA ROA 250 2500
I NONE 50 500
II NONE 50 500
I BAGAVAN 100 1000
II NONE 100 1000
I SEBASTIN 200 2000
II
TRIMMING TOTAL MAN POWER / OT
DAILY SHOT BLAST & VIBRO PRODUCTION
SHIFT OPERATOR PRODUCTION QTY NOS
I AJARUL ISLAM 592/165
II BIJAY 170/127/229
I AJARUL ISLAM 851
II BIJAY 1500/150/3500
I NONE 0
II JAI KRISHNA 380
I 0
II JAI KRISHNA 260
I SAIDHUL ISLAM 3727/1383
BAHRUAL ISLAM/BASANT
II 2164/2629
KUMAR JENA
TOTAL MAN POWER / OT
PDC OUTWARD DETAILS
DEPARTMENT QTY NOS
MOVED TO VIBRO 720
MOVED TO FETLING 3401
MOVED TO SHOT BLAST 4455
MOVED TO MACHINING 1608
VIBRO & SHOT BLAST OUTWARD DETA
MOVED TO INSPECTION 665
MOVED TO INSPECTION 150
MOVED TO INSPECTION 40
MOVED TO MACHINING 4651
MOVED TO MACHINING 151
MOVED TO INSPECTION 61
MOVED TO INSPECTION 428
MOVED TO INSPECTION 489
MOVED TO INSPECTION 451
MOVED TO INSPECTION 720
MOVED TO INSPECTION 3773
MOVED TO INSPECTION 710
MOVED TO INSPECTION 524
MOVED TO INSPECTION 4012
TAILS DATE:09.
PRODUCTION
PER SHIFT CUMULATIVE OVER
MAN POWER REMARK
ACTUAL/SHO SHOT TIME
TS
750 1 0 METAL CHA
13025
900 2 0 METAL CHARGE / MA
990 1 0 METAL CHA
19050
1250 1 0 METAL CHARGE / MA
910 1 0 METAL CHARGE/THERMO C
11096
1050 1 0 PRODUCTION CO
500 1 4 LADDLE POURING PROBLE
9450
600 1 0 METAL CHA
T 12 9 4
DATE - 09.
PRODUCTION
CUMULATIVE OVER
PER SHIFT MANPOWER
QTY TIME
ACTUAL/NOS
2000 1 4 CASTING PACKING
12418
0 0 0
600 1 0 COMPONENT MOVING O
4600
1150 1 0
1236 1 0
4186
0 0 0
460 1 0 CASTING PACKING
3760
1300 1 0
2400 1 0 250&125 TON
2730
300 0 0 5S WOR
0 0 0
3100 2 0 COMPONENT PACKING
0 0 0
0 0 0 150 T HEL
250 0 0
0 0 0
720 1
WER / OT 12 10 4
ODUCTION DATE - 09.
CUMULATI OVER
ON QTY NOS MANPOWER
VE QTY TIME
/165 1 0
MOTOR PROM
27/229 1 0
51 0 0 COMPONENT M
50/3500 0 0
0 1 0
80 1 0
0 0 0
60 0 0
/1383 1 0 MACHINE CH
/2629 2 0
MACHINE CH
OT 7 0
DETAILS
MATERIAL WEIGHT
TOTAL MANPOWER
GRADE (Kg)
ALSI 12 CU1 FE 67.68 POSITION ALLOTED
ADC 12 183.654 IN CHARGE 1
ADC 12 1425.6 SUPERVISORS 6
A413 OPERATOR*HELPER 35
TOTAL MANPOWER 42
TWARD DETAILS
DATE:09.09.16
REMARKS
METAL CHARGE
METAL CHARGE / MACHINE CLEAN
METAL CHARGE
METAL CHARGE / MACHINE CLEAN
METAL CHARGE/THERMO COUPLE ROD PRBLM
PRODUCTION COMPLETED
LADDLE POURING PROBLEM / METAL CHARGE
METAL CHARGE
DATE - 09.09.2016
CASTING PACKING 5S WORK
COMPONENT MOVING OIL FILTER EF3&4
CASTING PACKING OIL FILTER
250&125 TON HELPER
5S WORK
COMPONENT PACKING AND MOVING
150 T HELPER
DATE - 09.09.2016
MOTOR PROMBLEM
COMPONENT MOVING
MACHINE CHANGE
MACHINE CHANGE
AL MANPOWER
PRESENT
1
6
31
38
