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OPERATIONS / MAINTENANCE
KILNS MECHANICAL MAINTENANCE
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FORM 7.1 . HORIZONTAL ALIGNMENT
Plant ________ HORIZONTAL Form 7.1
ALIGNMENT
KILN ________ Cold Cond. ___ Hot Cond. ___ Date ______
Plant ________ HORIZONTAL Form 7.2
ALINEACION
Furnace________ Cold Cond ___ Hot Cond. ___ Date ______
Slant Line
Parallel line
FORM 7.2 . HORIZONTAL ALIGNMENT
Leading Line
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P arallel line
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OPERATIONS / MAINTENANCE
KILNS MECHANICAL MAINTENANCE
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Plant ________ LEVEL MAKING OF Form 7.3
BASE PLAQUES
Furnace________ Cold Cond ___ Hot Cond ___ Date ______
TYPE N 1 + - + -
II-III
I-II
III
R-I II
R I
+ -
TYPE N 2 + -
II-III
III
I-II
I R-I II
R
R-I I-II II-III III-IV IV-V V-VI
DIFFERENCE MESURED IN HEIGHT
HEIGHT DIFFERENCE ACCORDING TO
THE POSITION CHART
FOUNDATION SETTLEMENT
FORM 7.3 . BASE PLATES LEVELING
DEVIATION OF THE FOUNDATION REFERED TO
THE HORIZONTAL LINE
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OPERATIONS / MAINTENANCE
KILNS MECHANICAL MAINTENANCE
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Plant ________ VERTICAL Form 7.4
ALINEACION
Furnace________ Cold Cond. ___ Hot Cond. ___ Date ______
Formul a List for Corrections
in the center
: :
D s 1.- Cold Fu rnace s = 0.4 x
2.- Hot Furnace s = 0.4 x -
r2
d a d
lft b rgt f 3.- Hot Furnace s = 0.2 x V Inch
F
J V = Moving between furnace and
ct rim inch/Rev
q r = Temperature Correction
Outlet
D average x 1.25 x 10 -5 x t
r 1 = _________________
2 x Cos 30
C lft .
C rgt .
r 2 = Furnace Diameter x Cuirass.Temp.
2 x 80,000
SUPPORT No. I II II IV V VI
T / t T E M P E R A T U RE F, FURNACE CUIRASS / RIM
DE / DeRIM DIAMETER, ASSEMBL Y / E X I S T ING
d left. ROLLER DIAMETER, ASSEMBL Y / EXISTING
dright. ROLLER DIAMETER, ASSEMBL Y/EXISTING
right.
q =D I S T A N C I A, ASSEMBLY/EXISTING
Ct = D I S T A N C I A, ASSEMBLY / E X I S T ING = q + (dlft.+ drgt) /2
a =( D e + lft. d )/2
b =( D e + rgt d )/2 FORM 7.4 . VERTICAL ALIGNMENT
C left.= ( a - b+ ct 2 ) / 2 c
2 2
t
Cright= ct - clft.
f =( a2 - c2 lft. )1/2
J =HEIGHT TO THE BEARING
s =CORRECTION IN CENTER V
r1 = 0 . 0 0 0 0 0 7 2 2 AVERAGE
x Dx t
Y =f + J - s r +1
F =Gotten from the position chart
DEVIATION OF THE THEORICAL CENTER
A =
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LINE
ALL THE DIMENSIONS IN INCHES
FOUNDATION (OR BASE) I II III IV V VI
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DEVIATION OF THE THEORICAL FURNACE CENTER AC
A
CORDING TO THE FORM 7.4
DEVIATION OF THE FOUNDATION REFERED TO THE HORI
B
ZONTAL LINE FORM No.
h CORR. REFERED TO THE FOUNDATION SLANT ACCOR
C
DING TO THE FORM No.
TO TAL DEVIATION OF THE FURNACE LINE CENTER TO
A + B + C
REFERED TO A HORIZONTAL LINE
Plant ________
Furnace________
EVALUATE AND CHOOSE A FOUNDATION AS 0
RESULT OF A VERTICAL DEVIATION REFERED TO A
HORIZONTAL DEVIATION
Cold Cond. ___
OPERATIONS / MAINTENANCE
VERTICAL
FORM 7.5 . VERTICAL ALIGNMENT
KILNS MECHANICAL MAINTENANCE
ALIGNMENT
VERTICAL AXIS
EXISTING
Hot Cond ___
PROPOSED
Form 7.5
Date ______
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Leading Slant Line a
P ARALLEL LINE h
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T CUIRASS H
TEMP. A
t RIM OUTLET r
D
D x 1.25 x 10 -5 x Tt
AVERAGE
r = ________________________
2 x COS 30
0.00000722 x DAVERAGE x Tt
COLD FURNACE: S = 0.4 x d
Plant ________
= 0.2 x V
Furnace________
HOT FURNACE:
V = MOVING BETWEEN RIM AND FURNACE INCH/REV
SUPPORT I II III IV V VI
1 2 1 2 1 2 1 2 1 2 1 2
Cold Cond.___
RIM RADIUS D/2
VERTICAL
DISTANCE FOUND BY LEV EL MAKING h
ALIGNMENT
DISTANCE FROM THE CENTER TO THE LEADING LINE A
OPERATIONS / MAINTENANCE
CORRECCION DE LINEA DE PUNTERIA a
FORM 7.6 . VERTICAL ALIGNMENT
KILNS MECHANICAL MAINTENANCE
DISTANCE FROM THE CENTER TO THE PARALLEL LINE H
Hot Cond.___
GAP OF THE HOT/COLD FURNACE
HEIGHT H CORRECTED BY THE GA P H1
CORRECTION CALCULATED BY TEMPERATURE r
HEIGHT H 1 CORRECTED BY THE GA P H2
Form 7.6
DISTANCE FROM THE FURNACE AXIS TO STR. LINE X
Date ______
DISTANCE FROM THE FURNACE AXIS TO STR. LINE X/2
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KILNS MECHANICAL MAINTENANCE
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