Digital Color BasicsCBT Ref Man PDF
Digital Color BasicsCBT Ref Man PDF
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Principles of Color...............................................................................................1
Principles of Color....................................................................................................................1
Electromagnetic Waves....................................................................................................1
The Visual Spectrum ........................................................................................................4
Reflection and Absorption ................................................................................................5
Color Mixing .....................................................................................................................7
Brightness, Saturation, and Hue.....................................................................................13
Color Models / Color Spaces..........................................................................................14
Color Separation ............................................................................................................15
Appendixes .................................................................................................107
Bibliography .................................................................................................109
Principles of Color
Principles of Color
This chapter of the Digital Color Basics Manual deals with color specific principles of color.
Discussions of monochromatic specific process or general subjects that are not affected by
color will be found in other chapters.
Principles of Color
When discussing the processes involved in color
copying, it is important to understand what light
is and how just three basic colors can create a 0
1 11
vast array of colors. 0 110 01
1
0
Electromagnetic Waves
Once thought to be the smallest particles of matter - atoms - have over time been shown to
consist of a variety of subatomic particles. These subatomic particles are organized into three
groups -hadrons, leptons, and bosons.
The first group, the hadrons, includes among
others the protons and neutrons that are found
in the nucleus of the atom.
Of the second group, the leptons, the electron
is the most important from the standpoint of
color. Electrons are part of ordinary matter; the
volume of an atom is nearly all occupied by the
cloud of electrons surrounding the nucleus.
The final group the bosons, includes the
particles responsible for carrying the
fundamental forces of the universe such as
electromagnetic energy and gravity. One of
them, the photon, is a particle of major interest
here. You can think of the boson group of
particles as the universes tiny energy
transporters. Photons then, are particles that
form a packet of electromagnetic energy and
can transport this energy.
Page 1
Principles of Color
All matter and energy (as they are understood at present) consist of these particles. All matter
that we normally deal with is made up of atoms. For our purposes, we will consider an atom to
consist of a positively charged nucleus surrounded by a negatively charged cloud of electrons.
These negatively charged electrons encircle the nucleus in fixed orbits or shells. Each shell has
its own energy level, and when energy is to be released from the atom, we will call upon the
boson group of particles to transport this energy outward.
If sufficient energy, say in the form of heat, is applied to
the atom, one or more of the orbiting electrons will be
forced to move to an outer shell. This process is
referred to as absorption. An atom in which the
electrons are boosted to higher energy levels is said to
be in an excited state.
As the electron returns to its normal energy state,
electromagnetic radiation is released. This process is
referred to as emission. One type of electromagnetic
radiation is visible light. The color of the visible light
depends on the atom, how far the electron moved to
return to its initial orbit, and how much energy was released.
Wavelength
Electromagnetic radiation consists of rapidly changing
electrical and magnetic fields, and is released from the atom
in the form of particles or packets of energy. These tiny
packets of electromagnetic energy are referred to as
photons. These particles of radiation released in mass
numbers take on the characteristics of a wave. The three
wave characteristics of amplitude, wavelength, and
frequency are described below. Photons are sometimes defined as particles of energy that
behave like waves.
Along the radiation wave, the electric and magnetic fields oscillate or go up and down in
strength. The amount that the wave varies in strength is the amplitude.
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Principles of Color
And, the number of peaks that pass a given point in one second is called the frequency.
Frequency is measured in Hertz (Hz).
1 second
Electromagnetic radiation covers a very broad spectrum of wavelengths. From the longestthe
extremely long frequency radio waves (ELF)through radio waves, television, microwaves,
radar, infrared, visible light, ultraviolet, x-rays and on down to the shortest wavesthe gamma
rays.
The principle difference between the various kinds of radiation is their differences in
wavelength, frequency and energy. As the wavelength decreases, both the frequency and
energy increases.
Notice that visible light occupies only a narrow band of the spectrum between about 400 and
700 nanometers.
FM BROADCAST / TV
AM BROADCAST
SHORT WAVES
VISIBLE LIGHT
ULTRAVIOLET
MICROWAVES
GAMMA RAYS
INFRARED
X RAYS
ELF
-1 6 -1 4 -1 2 -1 0 -8 -6 -4 -2 2 4 6 8
10-16
10 10-14
10 10
10-12 10-10
10 10-8
10 10
10-6 10
10-4 10
10-2 1 10
102 10
104 10
106 10
108
WAVELENGTH,
METERS
Ultraviolet V B G O R Infrared
400 500 600 700 (nm)
Page 3
Principles of Color
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Principles of Color
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Principles of Color
Cyan Toner
White paper
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Principles of Color
Magenta toner absorbs green rays and reflects blue and red rays. Reflected B and R rays
are seen as magenta.
R
G
B
Magenta Toner
White paper
Yellow toner absorbs blue rays and reflects green and red rays. Reflected G and R light rays
are seen as yellow.
R
G
B
Yellow Toner
White paper
Color Mixing
Additive color
mixing uses red,
green, and blue.
The other is subtractive color mixing, which is the blending of the three primary colors of
pigment (such as ink, paint, or toner).
Subtractive color
mixing uses yellow,
magenta, and cyan
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Principles of Color
When only two of the three primary colors are mixed together, in equal amounts, the color
created is referred to as a secondary color.
When equal amounts of red light and green light are mixed together, the color yellow is
produced.
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Principles of Color
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Principles of Color
When magenta pigment (the circle on the left) is mixed with yellow pigment (the circle on the
right) in equal proportions the color red is produced (center).
When yellow pigment and cyan pigment are mixed together in equal proportions, the color
green is produced.
When cyan pigment is mixed with magenta pigment in equal proportions, the color produced is
blue.
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Principles of Color
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Principles of Color
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Principles of Color
Brightness
Brightness: This is related to the amount of
black or white in a color. It is also a measure
of how much light the color is reflecting.
Adjusting the lightness changes the intensity Blue Violet
of R, G, and B but keeps their proportions Green-blue
the same. Brightness is also known as
Saturation
lightness. Blue-green Red
Hue
Saturation: Colorfulness with respect to a
neutral gray (chroma is another term used). Green Orange
To adjust saturation, the intensity of the Green- Yellow
yellow
complementary RGB color is adjusted,
Brightness
keeping the dominant color the same.
Hue: This is the color of an object. It is a
measure of the proportions of R, G, and B in
the color.
Black
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Principles of Color
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Principles of Color
Color Separation
Color Separation can be thought of as the opposite of Color Mixing. The process of color
separation will take a full color image and break it down to its fundamental or primary
components. This is accomplished using the intrinsic color transmission properties of optical
filters. Although the process of color separation can be accomplished by using either the
additive filters - Red, Green, or Blue (R,G,B), or subtractive filters - Cyan, Magenta, or Yellow,
when used in the three color print process, such as used in color document systems, generally
R,G,B filters are used. For this reason we will limit our explanation to the use of these three
filters.
Red FilterThe Red filter allows Red light to pass through and absorbs Blue and Green.
B G R
Red Filter
Green FilterThe Green filter allows Green light to pass through and absorbs Blue and
Red.
B G R
Green
Blue FilterThe Blue filter allows Blue light to pass through and absorbs Green and Red
rays.
B G R
Blue Filter
It is the properties of these filters that enable us to take a full color image
and break it up into its R, G, and B components. These individual red,
green and blue images, which together represent the original full color
image, are referred to as color separations, RGB separations or simply
Seps.
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Communicating Color
Communicating Color
Color Vision
Light enters the eye through the lens and is focused on the retina, where an array of tiny cells,
known as photoreceptors, respond to the light by stimulating specialized nerve cells. These
nerve cells pass signals on to the brain. The light
receptors in the retina of the eye are called Rods
and Cones. The rods are responsible for us
being capable of detecting light and dark. The
Cones are used to perceive color.
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Communicating Color
Color Memory
In theory, color management is simple: the
colors either match the original, or they
don't. In practice, however it's quite complex
because of differences in the color models,
colorants, and devices employed at every
stage of the print production process. The
problem is especially acute with color
photographs, because the human eye is
intolerant of colors that are off, especially
the memory of colors of food, trees and
flowers, water, and above all, flesh tones.
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Communicating Color
Metamerisim
Metamerism is a common illusion in which two or more
colors appear identical under certain light sources, but are
markedly different from each other under other light
sources. Metamerism is viewed as a problem in the paint,
plastic, and textile industries, but it is essential for color
printing with just three colorants (CMY).
A common example of
metamerism can occur if
you take a fabric sample
with you to the hardware
store when you want to
select a complementary paint color for your living room wall.
The fabric and paint chip might match perfectly under the
store's fluorescent lighting, but look quite different from each
other in your home's blend of incandescent and natural light.
When shopping for clothing. Consider the lights under which
they'll be worn.
Standardize
The ANSI standard specifies characteristics of the light source to be used as summarized in the
following table:
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Communicating Color
Color Temperature
12000 K
Clear blue sky at noon
11000 K
10000 K
Graphics arts monitor
9000 K
8000 K North Sky Light
7000 K Overcast Sky at noon
6000 K Sunlight at noon
Standard Color viewing lamps
5000 K
Cool white florescent
Photoflood tungsten
4000 K
Warm white florescent
2854 K Tungsten incandescent lamp
Sunlight at sunset
2000 K
Candlelight
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Communicating Color
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Communicating Color
The alternative to generating films to known standards is to calibrate the films to the individual
press, once the specific characteristics of the press have been established.
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Communicating Color
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Imaging & Printing
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Imaging & Printing
Since bits are voltage units of only two predetermined states, it is possible to implement number
processing systems and effective number storage/retrieval systems using this method. This
would be very difficult to do with analog based designs. It is this very concept, using bits that
can occupy only one of two possible voltage states, that makes up the modern day computer.
Because there are only two possible voltage states, digital information is more immune to
interference, distortion or signal loss than analog systems and is responsible for the tremendous
growth in electronics today.
Digital signals are represented by "streams" or "strings" of binary numbers. The greater the
number of bits used, the greater the number of quantities or values that can be represented.
The table below demonstrates the number of values (for example, the number of different
voltage values) that can be expressed or represented using one to eight bits.
Notice, that with each additional bit, the number of quantities that
can be represented doubles.
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Imaging & Printing
Before we get too far ahead, it is important to remember that these bytes of data, either
acquired as a result of scanning or as the result of using some software program, will eventually
form our printed text and images. There are many stages in the "Document's or Image's
Workflow," where things can occur that will change our data in some undesirable way.
While the primary focus for this document is digital color basics, with an emphasis on color
scanning and digital color laser printing, let's take a moment and briefly mention the "front-end"
of image creation. We can now put those bits and bytes to work.
Microsoft Windows:
Color management technologies in the Microsoft Windows 2000, Windows 98, and future
versions of Windows operating systems help users to consistently reproduce color when using
scanners, cameras, displays, printers, and applications. Windows "Image Color Management"
(ICM) 2.0 is the program that is built-in and used to perform these functions:
Map colors between devices that have different color gamuts
(for example, printers and displays)
Transform colors from one color space to another, for example,
RGB to CMYK (Cyan, Magenta, Yellow and Black)
Provide accurate on-screen or print previews that allow for corrective
action
ICM 2.0 is an integral part of Microsoft Windows 98 and Windows 2000. Because ICM 2.0 is
built into the Windows family of operating systems as a set of Win32 API functions, it is readily
available to any application, device driver, device calibration tool, or color management module
(CMM). sRGB (Standard RGB Color Space) is the default color space in Windows 98 and
Windows 2000 operating systems for all color images that do not have an embedded ICC
profile, or for images that are not specifically tagged with other color information.
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Imaging & Printing
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Imaging & Printing
We have only touched the surface of the vast number of software programs available to today's
desktop publisher. But the ones we mentioned do represent some of the best of the
"Presentation," "Word Processing," "Page Layout," and "Image Editing" software programs
available today. There are many other programs offered by Adobe, Macromedia, Quark and
Microsoft, among others, which provide the user the features necessary to make desktop
publishing as versatile as it is today. When you have the opportunity search the Web for some
of the additional products offered by the manufacturers listed here and by other manufacturers.
There is one major thing that all these programs do have in common. That is, when the
presentation, image or document is finally completed, and the user wants to make it available in
the future, it must be saved to some storage media, such as to a hard drive or disk. And in order
to save the work it must be formatted, that is compiled or assembled into a data file of some
form. Most software programs allow the user's work to be saved in the program's "native" file
format. The programs native format is usually a proprietary format that allows for the work to be
easily opened and edited in the original program. For example, the native file format for
Microsoft PowerPoint is ".ppt" or ".ppd." These formats are usually referred to by the file
extension that is given to the file when saved, such as "mypresentation.ppt." The native file
format for Adobe Photoshop is ".psd" or .pdd." These file formats allow the users work (image)
to retain its original layering and can be opened using Photoshop with all the image's attributes
intact.
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Imaging & Printing
Some image file formats use compression routines to reduce the size of the file. Compression
schemes come in two forms, lossy, which sacrifice some image quality to achieve greater
compression rations, and loss-less, which ensure image quality, but sometimes provide little
compression.
Choosing a file format depends on several factors including the applications and platforms to be
used, the type of image and output image quality desired.
TIFF
A Tagged Image File Format or TIFF file is a bitmap graphic file format. It supports up to 24 bit
color, and provides several compression routines. TIFF files are supported by many applications
in Microsoft, Apple and Unix platforms. Because it is very flexible and supports numerous color
depths and compression routines, some TIFF files may not be properly opened by some
applications. TIFF files are accepted by many page layout and imaging software programs
making it an excellent choice for cross-platform and cross-file projects.
GIF
The Graphics Interchange Format (GIF) is a widely used file format for graphics on the world
wide web. GIF supports up to 256 colors and provides loss-less file compression. The low color
depth and compression result in small file sizes that make GIF files easy to download. GIF files
are supported in a wide array of applications and operating systems.
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Imaging & Printing
BMP
The BMP file format is one of the most commonly used formats in the Microsoft operating
system environment. BMP is the native format for Microsoft Paint. It supports up to a 24 bit color
depth per pixel (picture element), provides for a RLE (Run Length Encoding) compression
method and is considered a very stable bitmap format. There is only limited support for BMP
files in Apple or Unix operating environments and is not popular in page layout operations.
PICT
The PICT file format is the most common graphics format used in the Apple operating
environment. It supports up to 32 bit color. PICT files use the QuickDraw language to describe
images and so is a vector graphics format. Support for PICT files in other operating
environments is limited.
EPS
Encapsulated PostScript or EPS files use the Adobe Postscript language and TIFF or PICT
formats to store graphic images. EPS files are widely supported by desktop publishing software
in Microsoft and Apple operating system environments. EPS provides for high quality graphic
output, but has only minimal compression. With EPS you can save the file as a single composite
file of RGB or CMYK images for direct output to a PostScript printer, or you can save the image
in a "CMYK color separation" five file form. The five file form consist of a Cyan file, Magenta file,
Yellow file, Black file and a Preview/Thumbnail Image file and are referred to as CMYK Digital
Color Separations (DCS) EPS files.
JPEG
More a lossy compression method than a file format, the Joint Photographic Experts Group
(JPEG) file format is a popular bitmap format that offers excellent compression for photographic
images. JPEG is supported in many applications and operating systems environments. Not all
implementations of JPEG are compatible, however. This means some JPEG images will not be
interpreted correctly by all applications that read JPEG. The JPEG file extension is .jpg.
PhotoShop
As described previously, .psd and .pdd are Adobes Photoshop internal (native) file format.
There are actually several versions of this format including 2.0, 2.5, 3.0 and 4.0. Each version
number corresponds to the Photoshop version number. The more current versions allow the
user to save up to 99 layers and twenty-four 8-bit channels of information. This format includes
a loss-less RLE compression routine and allows the user to save the image using a number of
different color spaces.
Common Image Rendering Terms
Photographic halftones
A photographic halftone is created by a special type of graphic arts camera, called a "stat"
camera. The camera has a built in optical filter that converts the photographed image into a
pattern of dots. The film negative from the camera is then used to create a positive image on a
printing plate which is then used to print the image to paper. The term photographic halftone is
also used to describe the shades of gray or color that result from reducing or increasing the
density of pigment (ink or toner). See "Continuous Tone" on the next page."
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Imaging & Printing
Digital halftones
Many output devices such as digital printers produce images using only one density level of ink
or toner. If only this method was used, these binary devices would be able to directly produce
only a very small tonal range. To increase the range of shades and colors that these devices
can reproduce, the image is created using patterns, called dither patterns or dither matrices, of
individual identical density dots. The greater the spacing between the dots, the lighter the color
or shade. Images created in this manner are referred to as halftone images.
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Imaging & Printing
Scanning introduction
Scanning is the process of converting a printed image into digital information that can be
manipulated, stored or reprinted. Scanning is a step in the copy, fax or document imaging
processes. In each case, an original paper document is rendered as digital data.
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Imaging & Printing
Drum scanners are less susceptible to errors due to refraction or focus than are flatbed
scanners. Also, the PMT sensor is more sophisticated than a CCD and helps account for their
superior performance. Drum scanners are expensive though and are generally used today only
for specialized high-end applications.
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Imaging & Printing
These steps are basically what occur during the color separation process in a full color copier.
Each time white light is cast on the image would be equivalent to one scan of the original. For
each scan, the reflected image is passed through a different color filter. The end result is that
the image is broken apart" into its R,G,B,
components.
Original image
Today, the three-scan process has been
replaced by either a single scan, where
RGB separation is made to occur with one
pass of the scanner or a four-scan process.
The fourth scan is used to determine how
much black pigment or toner should be
added to the reproduced image. This is
because the pigment or toner colors used
are not necessarily pure. The magenta CMYK
used may not be a pure magenta color, the separations
cyan, not a pure cyan, and the yellow, not a after RGB to
pure yellow. This is due primarily to CMYK
manufacturing, since the materials used to conversion
create the pigment color must also meet a
range of requirements that are independent
of color, such as: resistance to caking or
clumping, consistency of particle size, or in
the case of liquids the flow rate. The
materials chosen to meet all the
specifications may not wind up being pure
in hue.
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Imaging & Printing
For this reason black toner is used to produce a more true black, instead of the bluish or
brownish look of a processed black. The amount of black used is usually a percentage of the
C,M,Y ratio used, a process referred to as under color removal.
After scanning, the next process involves using the RGB separated color data to determine how
much toner (toner is a type of dry pigment) to apply. This is referred to as "RGB to CMYK
conversion" (the letter "K" is used for black). This step is generally performed immediately after
each scan before the next scan occurs. Since the subtractive primaries (C,M,Y) are the
opposite or complements to the additive primaries (R,G,B), the amount of toner used is
inversely proportional (or the opposite of) the amount of light transmitted through each filter.
Since a large
amount of red light is reflected from the pink
image, then very little red light was absorbed.
The color that absorbs red light is its comple-
mentary color cyan. Cyan pigment absorbs red
light. Since very little red was absorbed by the
image, the image must contain very little cyan
pigment. So a very small amount of cyan toner
will be used.
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Imaging & Printing
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Imaging & Printing
The "Big" Picture - The Digital Color, Scan and Print Process...
Corona Charge
Scorotron MethodNegative charge (OPC)
This brief explanation is added here as the term [A]
[B]
photoconductor is mentioned throughout. The [C]
negative charge system, illustrated here, is best
suited to organic photoconductors (OPC) and is
one of the most common methods used for color [D]
laser printing and copying today.
The photoconductor charging process begins [E]
with several thousand volts of electricity being
applied to a charge wire [A], a corona discharge 050102.pcx
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Imaging & Printing
There is another excellent method, that can be used to produce full color copies and prints that
is considerably faster.
But, as you more closely compare these three ways digital copying is accomplished, it is easy to
see that there are many similarities between digital black and white document systems and
digital full color document systems. Because of these many similarities, lets begin by taking a
closer look at these common processes found in a digital black and white document system.
The beginning...
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Imaging & Printing
Scanning:
The process of scanning the original image can best be described in seven steps:
Original Art - Light is projected onto the
original. The reflected light is directed to
the CCD unit.
CCD - The Charge Coupled Device or
CCD unit receives the reflected light.
Since the CCD unit consists of
thousands of photo-sensitive elements,
the reflected light from the original
image is broken into thousands of small
units referred to as picture elements or
pixels, and converted into an electrical
(analog) value.
Pre-Amp - The electrical values, from
each element of the CCD unit is transferred out of the CCD, but this signal is low in strength.
Because of this, it is necessary (in most document system models) to amplify the signal and
remove any stray dc components in the signal. For some models amplification occurs twice,
once at the Pre-Amp and again at a second stage amplifier.
Auto-Gain - Auto-Gain and Auto-Shading are both methods to ensure that the image signal
and later, the digital data derived from this signal, consists only of image data. Variations in
the sensitivity of each element of the CCD unit, variations in the light source used to
illuminate the original, can all effect the output of the CCD. This step in the scanning process
corrects for these, and other variations, and ensures only image data is processed.
A/D Conversion - This step is responsible for the conversion of the analog signal from the
CCD after amplification and signal inversion (note: some models invert the signal after A/D
conversion) into a language the Image Processing Unit or IPU and associated components
can work with - a digital signal.
IPU - The Image Processing Unit contains the digital electronics necessary to process the
digital image signal. This includes all features such as Negative/ Positive, Shadow, Image
Outline, Dithering, Slant Image, Main Scan Magnification, to name just a few. The IPU is also
responsible for determining whether the laser should be on or off for every pixel of the
image.
Laser - All digital document systems use a semiconductor laser. The laser is responsible for
exposing and hence forming the latent image on the photoconductors surface. The range of
output intensities from the laser is over a very small range. So, in order to reproduce a
broader range of shades a digital process called dithering is used. After laser control and
from the moment the exposure of the photoconductor occurs, the Printing processes begins.
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Imaging & Printing
The CCD:
Here is a good time to mention again color separation. It is at this point in the
color image's processing that color separation will take place. When a color
image is scanned using a full-color CD the image is "broken" into its Red,
Green and Blue components. This is done through the use of filters placed in
front of the CCD. If you need to reread the section on color separation. You
will find more about color CCDs in the "Mechanics of Scanning and Printing,"
section later in this manual..
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Imaging & Printing
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Imaging & Printing
For example, a scan resolution of 200 dpi x 100 dpi means that along the main scan direction
the image is segmented into 200 picture elements per inch, while along the sub-scan direction
the image is only 100 picture elements per inch. Some manufactures describe the sub-scan
resolution in increments called LPI or lines per inch. This refers to the number of main scan
lines created per inch in the sub-scan direction. Even though the CCD unit may be thousands of
elements wide it is usually only 1 element long. Because of this, when referring to the sub-scan
scanning resolution lpi and dpi are generally equivalent. However, the dpi increment is presently
more common.
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Imaging & Printing
Pre-Amp / Amplification:
Before Analog to Digital conversion occurs, it is necessary to amplify the serial video signal that
is output by the CCD unit. This is because the initial output gain of the CCD is very low. And, in
order for the A/D converters, they are specialized ICs, to perform correctly their input must be
within a certain range. Prior to amplification many document system models invert the signal at
this time. This inversion of the analog video signal is necessary to obtain the required output
from the A/D converters. Some models however, wait until after digital conversion takes place to
invert the signal so as to obtain the required output digital signal. Other models do not invert the
signal at all. It all depends on the imaging circuitry and the desired output.
Auto-Gain / Auto-Shading :
Auto-Gain: Some document system
models add a compensation value to the
video signal immediately after amplification.
This compensation value increases the gain
of the video signal in order to correct for
variations in the video data that would
create imaging problems. These variations
are caused by fluctuations in the scanning
lamps intensity due to the age of the lamp
or the lamps temperature. Auto-gain is an
overall adjustment of the output from the
CCD unit. During auto-gain, the first thing
that occurs is that a sample white plate,
which has a uniform color and reflectivity, is exposed by the scanning lamp and the values from
each and every CCD element is read. An overall voltage or gain adjustment is gradually and
automatically made by the document system to the video data to bring the value of at least one
of the CCD elements up to a specified value, for example 3 volts. When at least one of the CCD
elements reach 3 volts, the auto-gain amplification factor which was used is then stored in
memory. This factor is added, along with the value obtained during auto-shading which will be
discussed next, to all the image video data during the original document scan. This way, the
image reproduced is not affected by the fact that the scanning lamps intensity may not always
be the same which obviously would create imaging problems. In summary, what is
accomplished during auto-gain is that the
CCDs output is roughly calibrated to
see a standard white the same way for
every scan.
In this method the video gain is altered to
reach a specified value.
This illustration shows a typical auto-gain
control circuit where auto-gain is
accomplished by changing the video data
in order to reach a standard value for white.
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Imaging & Printing
In some document systems auto-gain is accomplished differently than by directly altering the
output of the CCD as explained and illustrated on the previous page. Some document systems
alter the input to the CCD to obtain a certain value when scanning the standard white plate. This
is accomplished by varying the exposure lamp intensity. In this method, while scanning the
white plate the exposure lamps intensity is gradually changed until the output from at least one
CCD element reaches a specified value. This exposure lamp setting is stored in memory and
used during the scanning of the original document.
Auto-Shading: Like auto-gain, auto-shading is based on the data obtained from scanning a
standard white plate. However, auto-shading differs from auto-gain in that auto-gain was a
rough or overall correction to the video data and auto-shading is a fine or bit-by-bit correction
to the video data. Auto-shading consists of two processes: White Shading and Black Level
Correction, and is performed before each scan of the original document. White Shading is
necessary for the following reasons:
the light sensitivity variations that exist between individual CCD elements. These
sensitivity variations arise from the CCD units manufacture.
the loss of brightness towards the ends of the scanning lamp.
variations in the optical path such as those created by the lens or mirrors (i.e. dust ).
or if used, the light transmission characteristics of the fiber optics array.
To perform white shading the document system first reads the data while scanning a standard
white reference (white plate). The white plate video signal for each pixel is output by the CCD
and digitized using an A/D converter. A correction factor for each CCD element is calculated
based on this output and is stored in RAM.
The appropriate correction value is then added to the output from each CCD element when the
original document is scanned.
In this way, the output from each CCD element is corrected, in effect fine tuning the output
from the CCD unit. After this correction, the white level of each element will be equal. The two
illustrations below illustrate the output from each of the CCD elements after auto-gain (fig. 1)
and with the bit by bit corrective value added, shown as the gray shaded areas (fig. 2), thats the
result of auto-shading. Of course these values are somewhat exaggerated, but notice that the
end result is that every CCD element outputs the same value when scanning a specific white
reference called the standard white plate.
fig. 1 fig. 2
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Imaging & Printing
The second auto-shading method is called Black Level Correction: By performing white
shading we have corrected for how each CCD element sees white. The digital data derived
from the video signal of the CCD unit will now have the same value for white for each element of
the CCD. But how is black processed? How can we be certain that each element of the CCD
unit outputs equal values when black is scanned? Black Level Correction ensures that the
output of each element of the CCD is the same when black is scanned.
Black level correction works similarly to white shading, but sets the black base level rather than
the white one. Black level correction is necessary due to the variations in sensitivity between the
elements of the CCD which are again a result of production processes used in the manufacture
of the CCD unit.
Like white shading, black level correction occurs before each scan of the original document. The
difference is that black level correction is performed by reading the video data from each of the
CCD elements with the scanning lamp turned off. With the scanning lamp off, each CCD
element should generate the same voltage of zero volts (0 V.). But because of the variations in
the sensitivity between the CCD elements, this is not the case and the output between elements
varies. The video signal from each element of the CCD, while the lamp is off, is digitized using
an A/D converter and the values are stored in RAM. This value is subtracted from the white level
result. After this correction, the black level of each element will be even. The two simplified
illustrations below demonstrate this process. First, the voltage values present on any of the CCD
elements are detected with the scanning lamp off (fig.3). These values, which are stored in
memory as digital data, and are shown as the shaded areas below (fig. 4), are subtracted from
the white level prior to original image scanning.
fig. 3 fig. 4
There are two other important processes that help to ensure accurate original image video data:
Modulation Transfer Function Correction, and Gamma Correction. We will discuss these two as
part of Image Processing.
A/D Conversion:
As we have previously seen, analog to digital conversion takes place immediately after the
conversion process of changing the reflected light of the image into a voltage value which is
done by the photocells of the CCD unit.
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Imaging & Printing
In order to represent the voltage output by each CCD element, in sufficient detail, the analog to
digital conversion must use more than 1, 2, or even 5 bits. This is why most digital document
systems convert the analog output into six or eight bit digital data.
Once the analog value from the CCD element is converted to a digital value, that digital number,
representing the density of one pixel of the original, is processed along with all the other digital
values from all the other CCD elements representing all the other pixels along one main scan
and, as the process continues, for all the main scans in the sub scan direction throughout the
entire original image.
The illustrations below and on the following page demonstrate the relationships between the
analog value from the CCD element, the digital value after A/D conversion and the density of the
pixel being represented: (The voltage values chosen are for illustrative purposes only.)
The analog output from the CCD The analog output from the CCD
element is 0 volt. The pixel's density is element is 3 volts. The pixel's density is
black. white.
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Imaging & Printing
The analog output from the CCD The analog output from the CCD
element is 1 volt. The pixel's density is element is 2 volts. The pixel's density
a dark gray. is a light gray.
This process of representing one pixels density, first as an analog value and then as a digital
value, is done over and over for every copy cycle.
Remember, the IPU processes shown on the following pages are very
similar to what would occur in a color system, with the exception that
instead of dealing with a single image data channel, color systems deal
with three (and later four) individual image channels. The three channels
are Red, Green and Blue (scanned data) and later Cyan, Magenta,
Yellow and Black (print data).
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Imaging & Printing
In the document system from which the IPU data flow example above was taken, the CCD is
located on a board called an SBU, Sensor Board Unit (not shown in the illustration) which is just
before the VPU (Video Processing Unit). Also on the SBU, the output from each CCD element is
sent through a pre-amp, where the analog signal is amplified. From there, the amplified video
signal is sent to the VPU. On the VPU the video signal is first inverted and then modified via the
auto gain correction. The signal is then digitized using an 8 bit A/D conversion. The digital video
data is then sent to the IPU section where the first thing to occur is auto shading. Although not
illustrated on the diagram, this particular document system uses both of the auto-shading
methods: white shading and black level correction.
You may have noticed at this point, that we have added a few new terms here, namely SBU and
VPU. Also, you may be asking yourself what are all those items in parenthesis, GA2, GA3, GA4,
etc., shown in the IPU data flow illustration. It may even seem we are drifting into a model
specific discussion, after we stated in the beginning of this manual we would not. We are not. So,
if you have started to try to memorize the IPU data flow, stop. What you should focus on is to
attain an understanding of what processes are used in making a digital document system work.
To this end we have tried to keep this material as generic as possible. Oh, by the way, the items
labeled as GA in the illustration are specialized integrated circuit packages (chips) referred to as
Gate Arrays. These custom ICs are responsible for performing the various processes to the
digital data, for example, Gate Array #2 is responsible for performing, among
other things, Auto-shading.
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After auto-shading, the data then follows a specific branch. The direction the data takes for
processing depends on the mode selected. For our purposes here we will observe only the
branch to the right in the illustration; Letter/Photo Mode Processing.
Following the data flow, remember at this point only original image digital data is processed, the
next thing to occur after auto shading is MTF Correction.
Modulation Transfer Function Correction - MTF Correction: This correction deals with
compensating for a limitation the CCD experiences when certain types of original images are
processed.
When the CCD processes an original with strong transitions from black to white, or from white-
to-black such as in a letter or letter/photo mode original; this page for example, the video signal
produced by the CCD unit deteriorates as the width and spacing of the black and white areas
become too narrow. If this occurs, it is possible to loose some parts of the image.
It is the ratio of the difference between the black and white levels of the video signal, and the
difference between the black and white levels of the original, that is called the modulation
transfer function or MTF. The MTF is usually expressed as a percentage.
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In other words, this formula manipulates the image data for each main scan by plotting new
locations for each pixel to be printed, which has the effect of enlarging or reducing the size of
the image. The problem that arises is that by spreading the pixels location out the image
density is reduced, or if the pixels location is moved more inward towards the center of the main
scan the pixels would bunch up, increasing the image density. To prevent this the density is also
corrected, so as to match the originals. Printing more dots, (as we will see shortly the laser
creates the image as a series of black dots), around the pixels new location increases image
density for an enlargement copy. On the other hand, by removing certain dots before printing,
the image density is reduced, as would be necessary in a reduction copy.
Continuing down the IPU data flow, the next item that influences the data is Gamma
Correction. You may also notice that at this same point in the data flow, that Binary Processing
and Marker Area Detection also occurs. For our purposes here, we will not focus on Marker
Area detection. We will discuss however, what Binary Processing is. It is important to note that
when we began this section we chose to take the Letter/Photo Mode Processing data path.
When letter/photo mode is selected by the operator of the document system, the document
system will choose the best digital processing method to use for the letter or text areas of the
original, and the best method to use to process the photo areas of the original. Binary
processing is the best method for text, while Dither Processing, is the best for the photo areas
(those areas of the original with many gray shades).
Gamma Correction is the next process that the image data is put through. As you saw earlier
we corrected the output from all the CCD elements so as to obtain a uniform output when a
standard white and when black was processed by the CCD. Gamma correction is used to
correct the response from the CCD for the various shades in the gray scale. For digital
processing methods to be most effective, the relationship between the original image density
and the CCD output voltage should be constant, as shown in figure 5 below. However, in reality,
due to slight electrical component variations, the response from the CCD is more like the one
shown in figure 6. Gamma correction corrects this deviation in the CCD response and forces the
response to come more in line with the originals image density, also shown below in figure 6.
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Next is Dithering. The laser itself is very limited when it comes to creating the many levels of
gray necessary during the print process. Many digital document systems only turn the laser on
and off, which would print only black and white. Although today, some digital document systems
can now control the power output of the laser, by varying the lasers on time or by varying the
lasers light intensity. Even those lasers that can be power regulated can only be controlled in
about eight levels. Obviously, it is impossible to print the number of gray shades necessary to
make a suitable copy using the laser output alone.
How then can a document system reproduce on paper the total number of gray shades
necessary? As a matter of fact, some document systems are actually capable of reproducing
256 different gray shades. The method they all use, is called dithering.
Dithering transforms the six or eight bit pixel data into just black and white data.
fig. 8
The image data from each pixel is then
compared to the threshold value given for that location on the dither matrix. If the pixel image
data is greater than the given threshold value on the matrix, then the print data element
becomes a binary 1 and the pixel is set to black; laser is ON. If the image data is equal to or
below the threshold value, the pixel is set to white; binary 0, laser is OFF.
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It is the special selection and grouping of the threshold values of the dither matrix, which will,
when compared to the data values representing a certain gray shade of the original, enable the
laser to print a pattern of dots that when viewed appear to be the same shade as the original.
More on dither processing, such as dithering using various laser power outputs, will be
discussed during a manufacturers product training.
Binary Processing: Binary processing is used for character or line originals, and is simpler
than dithering. In binary processing ALL image data is compared to a SINGLE threshold level.
The threshold level is determined by the Manual Image Density level set by the operator. A pixel
is set to black if it is above the threshold or it is set to white if it is equal to or below the threshold
level.
Below is an example of some typical threshold level and their associated Manual I.D. settings:
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As you can see from the illustration on the previous page, by lowering the threshold level more
pixel data will be above the threshold, making the reproduced image darker. By raising the
threshold, less pixel data will be converted to black, hence the image will be lighter.
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Imaging & Printing
Printing:
The laser and laser optics...
The image data has now been corrected and processed and is ready to print. The print process
begins with a device responsible for creating an invisible image (called a latent image) on the
photoconductor's surface. That device is the LASER. The word laser is an acronym meaning
L(ightwave) A(mplification by) S(timulated) E(mission) of R(adiation).
As described earlier, when an atom takes on energy, this energy is imparted to the electrons
causing them to move to outer orbits or shells. The atom is then said to be in an excited state.
When the electrons release the energy imparted to it, as electromagnetic radiation, the electrons
return to their initial orbits. The atom is now said to be in the normal state. The wavelength of
the emitted radiation is dependant upon the type of atom, how far the electron traveled to return
to its initial orbit, and how much energy was released. But, in order for the atom to release light
energy it must first take on energy from an outside source.
It is possible, in an effect called induced emission, to use light as the source of energy to
cause atoms to release even more light. When light of a certain wavelength strikes an atom, the
atoms electrons can take on this energy, leap to an outer orbit, and just prior to returning to its
normal state, release this energy as light, and influence even more atoms. If we trap this
occurrence in a sealed chamber called an optical resonator and direct the light using mirrors
out one side of the device, what we have is a laser. Since the laser light is of one frequency, in
phase and emitted in one direction the light is
said to be coherent.
But just being able to create a laser beam is not enough. To be used in a printing application
some control of the laser light is necessary. The Laser Diode Unit also called the LD unit
implements the necessary control.
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Imaging & Printing
Under control of the Main PCB, or in some models a Drum Exposure Control PCB, the LD Units
laser light output is controlled and monitored. The LD Unit consists of electrical current control
circuitry, the laser diode, and supporting optical components. The figure below illustrates the
basic components that comprise the Laser Diode Unit.
The light emitted from all semiconductor lasers is in the infrared wavelengths, around 780nm,
and cannot be seen by the unaided eye.
As described earlier, the Image Processing Unit is responsible for determining the power output,
usually on or off, of the laser for each pixel of the original. (Many "newer" color and black and
white imaging systems now utilize four or as many as eight, different laser light intensity levels
for each pixel. By doing this the number of halftones, also referred to as gray levels or color
levels is greatly increased.) As each pixel has a specific place on the original image, the pixel
when processed and printed also has a specific place on the copy. A method then is necessary
to direct the laser light to the proper area of the photoconductors surface to print each pixel in
its proper location. The method used by almost all digital document systems is a series of
mirrors spinning at a precise predetermined
speed. This spinning set of mirrors is called
a polygon mirror. The word polygon
refers to the geometric shape of the mirror,
as it consists of usually six or eight sides.
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The laser beam is pulsed as each pixel is printed or left blank. Using this illustration, and
following the path of the laser light coming from the Laser Diode Unit, the pulsing laser light first
enters the cylindrical lens to be focused. From
there, the light strikes one surface of the spinning
polygon mirror. Each surface of the polygon directs
the laser light across the photoconductor, printing
all the data for one complete main scan. The
polygon mirror is spinning at a very high rate of
speed, usually about 14,000 rpm. In this illustration
then, each rotation means that eight main scans
are processed for each revolution of the polygon
mirror. As the laser light is reflected off the polygon
mirror, it first passes through a series of additional
lenses. These lenses, called F-Theta ()lenses ensure the dot spacing produced by the laser is
consistent across the main scan. Finally,
a drum mirror directs the laser light
down through the toner shield glass to the
photoconductor, and as the photo-
conductor moves, the latent image is
formed in both the main scan and sub-
scan directions.
Although it is more common to have the
laser turn on for black and off for white,
referred to as a write to black system,
it is not the only method to use to write
the latent image. Another method used is
called write to white, and in this
system, as its name implies, the laser is
pulsed on for white areas of the original
and pulsed off for black areas.
The choice in methods depends primarily on the
photoconductor material used and the polarity of
the primary charge induced on it. In the market
today, the write to black method is used more
often.
But, no matter which laser writing method is used,
both incorporate most, if not all, of the basic
processes described in this section.
The end result of this process is a printed digital
representation of the original image.
The next section covers much of the same material presented here, but in
greater detail and in a format that an actual field service technician would
experience. It may seem complicated at first, but read on.
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Digital with lens and mirrors The number of scans that a color document system
makes depends on the amount of memory it has.
Most color document systems must make one scan
per color. However, digital color document systems
with a large amount of memory can store the full
image data for all colors (C,M,Y, K) and need only
one scan per image.
Analog Scanning
Most color machines are digital. However,
there are some analog color machines in
the field.
The color analog scanning and exposure is
basically the same as the systems used for
black and white analog document systems.
The only major difference is that filters
have to be used to separate the colors and
the original has to be scanned for each of Exposure Light Path:
the primary colors to be reproduced. Exposure Lamp [A] 1st Mirror [B] 2nd Mirror [C]
3rd Mirror [D] Lens [E] 4th Mirror [F] Color Filter [G]
The illustration (above right) shows the Toner Shield Glass [H] Drum [I]. The Optics cooling fan: [J]
scanning mechanism of an analog color is not part of the light path but does play an important role by
document system. During the copy cycle, keeping the exposure area ventilated.
an image of the original is reflected onto
the drum surface via the optics assembly.
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Imaging & Printing
RGB Separation
Three color filters (red, green, and blue) and
a neutral filter are mounted on a rotor. The three
color filters are used when the full color mode is
selected or single color erase mode is selected. [A
The neutral filter is used when black copies or
single color copies are made.
[B]
The filter rotor, which holds the four filters [A], is
shown to the right. The rotor turns to bring the
proper filter into the light path. A home position
sensor [B] informs the CPU when the rotor is at
the home position. A stepper motor [C] rotates
the filter rotor the precise angle to bring the
selected filter into the light path.
[C]
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Imaging & Printing
Color CCD
Using a mirror and lens system much like that
described in "Analog Scanning," a reflected image of
the original is properly focused onto the color CCD.
The color CCD converts light reflected from the
original into three analog signals, one for each of the
three basic colors Red, Green, and Blue. The signals
are called the R, G, and B signals.
The CCD consists of three lines of 5000 elements
each with a resolution of 400 dpi (15.7 dots/mm). To
make the R, G, and B signals, each line of CCD A166D540.wmf
elements has a different color separation filter (R, G,
or B).
The lines are spaced 8 pixels apart for full size magnification. To correct for these "gaps," the R,
G, and B signals must be synchronized. This is done using a memory work area in the image
processing circuits.
A filter removes infra-red; this is particularly important for glossy photos containing black areas,
which can appear reddish in copies.
Many color document systems do not have enough memory for the scanned RGB data to be
processed and converted to CMYK data all at once. Therefore, one scan is needed for each
toner color that will be used in the copy. For example, for a full color copy, the original is
scanned four times, as follows: (The order of the color data presented here may vary.)
First scan: The video processing circuits make K data from the
scanned RGB data.
Second scan: The circuits make C data from the RGB data.
Third scan: The circuits make M data from the RGB data.
Fourth scan: The circuits make Y data from the RGB data.
[A]
Direct Digital Scanning (SELFOC +CCD) [D]
Color direct digital scanning systems use a self-
focusing fiber optic array (SELFOC) and full-size
CCD mounted together on a scanner. The basic
principle of this method is quite simple. As the
scanner moves across (scans) the original, a strip
of the original is reflected through the fiber optic
array on to the CCD.
The scanner unit used in models direct digital
scanning systems, consists of two exposure [E]
lamps [A] (fluorescent lamps), the full-size CCD [C] [B]
[B], the CCD drive board [C], the CCD pre-amp board [D] and the optical fiber array [E]. The
light from the exposure lamps exposes the original and reflects on to the full-size CCD through
the optical fiber array.
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1 pixel 62.5m
Moir
CCD
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Imaging & Printing
Did you know that while the color blue is generally perceived as a cool
color, many people over the age of 60 describe it as warm. This is possibly
due to the yellowing of the eyes lens as we age.
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Imaging & Printing
CCD Output
This diagram shows the CCD and its data Even
output lines as a simplified block diagram. CCD
Reflected
There are two outputs from the CCD. One is light
for odd-numbered pixels, and the other is for Amplifier
even-numbered pixels. A clock switches the
output for each pixel onto the odd or even
output line alternately.
ODD
Having two outputs speeds up the image
processing. CCDs in older models (mainly fax
machines) only had one output line.
The two outputs, per channel, are amplified Switching clock
Variations in the
Auto Shading White Level
Auto shading corrects errors caused by variations in the signal level for each pixel. Both the
black level and the white level are corrected.
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Imaging & Printing
The data has to be corrected for variations in white level across the page. These variations are
caused by the following factors.
Loss of brightness at the ends of the exposure lamp with age or temperature
(noticeable with fluorescent lamps and xenon lamps), or any bright and dull spots on
the lamp
Less brightness at the edges of the lens
Variations in response among the CCD elements
Distortions in the light path, such as differences in reflectivity across the scanner
mirrors.
To correct for this, the machine scans a white plate before scanning each original. (This white
plate is normally under the scanner cover or under the left scale of the exposure glass.) The
white plate is uniform in color and in reflection.
The output from each element of the CCD is
converted to digital and passed to a memory in
the auto shading circuit. The waveform of the
white platen cover from the CCD is not uniform,
because of the factors mentioned above.
c222d584.wmf
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Z/C
Odd
Straight
Straight Through Digital Signal
Fixed Voltage
Straight Through Example: 2.5 V Output
A/D
Through
Converter
1 Ref
0 Ref
Every line
Black Level
White Level
From white plate,
before each page
Auto Shading Circuits
shadcct .wmf
When the machine scans the white plate before scanning the original, the odd and even pixel
signals are combined. The resulting signal is converted to digital in the A/D converter, and
stored in the memory in the auto shading circuits.
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Imaging & Printing
The auto shading circuits are normally inside the digital processing circuits, and signals from this
feed back into the analog circuits when needed.
The black level goes to the auto shading circuit every line during scanning.
Peak white can be detected every scan line too - this is Auto Image Density mode (also known
as ADS mode). This is described later in this section.
In the previous diagram, the high level reference is arbitrarily fixed at 2.5 V and the low level
reference at ground. In some cases, analog to digital (A/D) conversion is done using the peak
value of the signal for the high reference, and half of the peak value for the low reference.
VPH
Zeroing
Zeroing Automatic Gain
A zero clamp (Z/C) on each output Even
Signal Combining Control (AGC) Black
adjusts the black level reference. The Z/C
Level
Feedback
Black Level
White Level
ana-ads.wmf
A multiplexer merges the analog
signals for odd and even pixels from
the CCD.
In very high-speed digital machines, 1 3 5 4995 4999
the signals are not combined until 4997
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0 Ref
Feedback
Black Level
White Level
ana-ads.wmf
So, element 500 in the video signal is corrected as follows: 0.6/0.8 = 0.75.
Each element in each video signal scan line is corrected in this way. Also, if the platen cover is
dirty, the values will be lower due to reduced reflection from the platen cover. This means that
the image data will be overcorrected, causing pale bands in the image.
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The peak hold circuit holds the peak white Automatic Gain
level. Signal Combining Control (AGC) Black
Level
Analog Signal Input
From this peak white level, the machine Z/C
page.
White Level
The A/D converter converts the analog signal to digital. In a typical machine, the resulting digital
signal has eight bits. This means that each pixel can have one of 256 values.
However, before this can be done, the A/D
converter must be supplied with reference Analog Signal Input
voltages that determine the black and white
limits. To do this, the A/D converter is supplied
with a black reference voltage (0 Ref). For Fixed Voltage
example, the input could be held to ground. This Example: 2.5 V A/D
sets the lowest of the 256 levels any pixel with Converter Digital Signal Output
1 Ref
the same voltage as the black level will become To Digital Processing
black. 0 Ref Circuits
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RGB Filtering
The appropriate filters are applied to the R/G/B video signals, depending on the selected image
modes (text/image) or the result of Auto Text/Image separation.
Smoothing Filter
Before
After
A166D515.wmf
A166D514.wmf
The smoothing filter improves the image by smoothing the gradient between pixels in half-tone
areas.
Edge Emphasis Filter (High Contrast Filter)
Before
After
A166D520.wmf
A166D521.wmf
The high contrast filter improves letters by making the edges of text and line art elements stand
out more clearly.
These two types of filter are applied again in some models after conversion from RGB to CMYK.
(In the drawing, it is shown being used on CMYK data after color conversion.)
The user can adjust the strengths of these filters to make the image sharper or softer.
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Threshold
0 0
Main Scan Line Main Scan Line
A166D522.wmf A166D524.wmf
If the user does not select ADS mode, the machine removes low ID image signals (background)
that are less than a certain threshold. The threshold that is applied depends on the color mode
(single color or full color). If the threshold is too high, colored backgrounds could be erased.
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Color Conversion
The transparency of each color toner is not
ideal, as shown in the diagram.
Color conversion compensates for the
difference between ideal and actual
characteristics.
RGB video signals from each scanning cycle
are converted to YMCK video signals using a
matrix.
A166D516.wmf
A typical field example:
Original Color
Toner Bk R Y G C B M W
Y 1 1 1 1 0 0 0 0
M 1 1 0 0 0 1 1 0
C 1 0 0 1 1 1 0 0
Bk 1 0 0 0 0 0 0 0
Some user and SP modes can change the contents of the matrix.
For example: To change the color balance of the output, to allow for three types of photo mode
processing (Printed Photo, Glossy Photo, and Copied Photo).
Posneg1.wmf
Posneg2.wmf
Positive/Negative Reverse
In the positive/negative image mode, colors are changed to their complements, as shown below:
Red Cyan
Green Magenta
Blue Yellow
Yellow Blue
Magenta Green
Cyan Red
Black White
White Black
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Overview:
Getting the right colors using YMC toner addition does not always work perfectly. For example,
equal amounts of Y, M, and C toner should give Black. However, the result is a dark blue.
UCR compensates for this by removing equal amounts of each color toner and replacing them
with black toner.
The UCR ratio is the percentage of the common ID value for YMC that is subtracted and
converted to Black. In the above example, where the UCR ratio is 100%; the entire common ID
value is subtracted from Y, M, and C, and converted to Bk.
In actual use, the UCR ratio depends on the color mode and the image density. For example,
when the UCR ratio is 95%, 95% of the entire common ID value is subtracted from Y, M, and C,
and converted to Bk.
In the following examples, the UCR ratio is 70%.
Result after
70% UCR
ID 30%
Value
Y M C 70%
Y M C K
Ucr1.wmf
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Ucr2.wmf
Ucr3.wmf
Color component
3. The resulting amounts are then added Black component RESULT
unchanged
after 70% UCR
to the remainders from step 1. The ID
Value
final result gives us the ID value for
each color and for black. Y M C K Y C Y M C K
Ucr4.wmf
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Imaging & Printing
Dithering
This is used to reproduce originals with continuous tones, such as photographs on machines
that cannot output true grayscales. Dithering produces different shades of gray by making
different patterns of black and white dots. There are no gray dots at all. Dithering is sometimes
called half-toning, and the various shades of gray are called halftones.
Main Scan
4
5 5 4 8
5 5 8 14 7
5 5 7 4
5 5 14 3
5 5 0 1
5 5 5 3 9
5 5 0 1
5 5 9 2 6
5 5 11 5
5 5 5 4 2 6
Sub 5 5 5 11 5 12
5 5 13 10
Scan 5 5 5 5
13 10 12 14
5 5 14 4 8
5
5 5 5 5
4 8 14 7
5 5 14 7
5 3
5 5 5 5
3 9 0 1
5 5 0 1
5 5 9 2 6
5
5 5 5 5
2 6 11 5
5 5 11 5
5 5 10 12
5 5 5 12 14 13
5 5 5 14 13 10
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Imaging & Printing
1/400
inch
dith2.wmf
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A166D528.wmf
A166D529.wmf
A gamma curve describes the relation between the image density of the original and that of the
copy. The relationship is not linear: doubling the ID of an original does not double the ID of the
copy.
The printer characteristics are much more variable than the scanner. Therefore, the printer
gamma needs recalibration and adjustment from time to time.
Ideally, the gamma curves for Yellow, Magenta, Cyan, and Black should be identical, as shown
in the diagram above left. However, they are not, because electrical components always vary
slightly, resulting in varying gamma curves, as shown in the diagram above right.
To compensate for this discrepancy, the Auto Color Calibration (ACC) procedure can be done if
color reproduction is becoming unsatisfactory. ACC makes new gamma curves for each color in
each mode (letter, photo, black letter, glossy photo). After ACC, the gamma curve for each color
can be adjusted by the service technician. In some installations and for certain color products, it
is possible the user is also able to make very specific color adjustments.
Generally these adjustments are made by the servicing technician using adjustment procedures
right from the operation panel. These adjustment procedures are referred to as "Service
Programs." Using these programs, each gamma curve can be adjusted using 4 different modes:
ID max., High ID, Middle ID, and Low ID, as shown on the following page. (ID = Image Density)
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Imaging & Printing
Copy ID
ID MAX
Darker 10
Lighter 0
If the value is incremented by 1,
the ID is increased by 5%
L
L H
Original ID
Prtgam2.wmf
High ID
H
The High ID mode should be used to adjust the 20
image density between Level 6 and Level 9 of
the color gradation scale on the C-4 test chart. 0
High ID
Copy ID
Darker 20
Lighter 0
L
L Original ID H
Prtgam3.wmf
Middle ID
The Middle ID mode should be used to adjust H
the image density between Level 3 and Level 7
of the color gradation scale on the C-4 test chart.
Copy ID
30 Middle
Darker 30
0
Lighter 0
L
L Original ID H
Prtgam5 mf
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Imaging & Printing
Low ID
The Low ID mode should be used to adjust H
the image density between Level 2 and
Level 5 of the color gradation scale on the
C-4 test chart. Copy ID
Low ID
Darker 20
20
Lighter 0
L 0
L H
Original ID
Image Density Prtgam4 wmf
L
L H
Original ID
Prtgam6 mf
Contrast H Strong
This shows how the gamma curve can be
adjusted to change the contrast between
light parts and dark parts of the image. The Copy ID Weak
slope of the line in the graph changes, but
stays centered around point "A".
Weak
A
Strong
L
L Original ID H
Prtgam7 wmf
Pastel Mode
H
This shows how the gamma curves can be
Copy ID
adjusted to produce pastel mode images.
Another way to do this is by changing the 9 steps
L
L Original ID H
Prtgam8 wmf
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Imaging & Printing
Color Balance
The balance between the four colors CMYK can be changed by altering the gamma () curves.
Another way to do this is by changing the parameters of the color conversion matrix.
Overview
This section of the manual explains the optical and video data processing components of the
laser printing system. It also explains how the printout data signal is generated from the
received image data.
The machine uses a laser diode to produce electrostatic latent images on the photoconductor.
This gives high print quality and enables high-speed writing.
The laser diode unit converts received image data into laser pulses, and the optical components
direct these pulses to the photoconductor, where the laser beam forms a latent image.
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Imaging & Printing
[I]
A133d613.wmf
A: Laser Diode Unit E: Laser Synchronization Detector Board-2
B: F-theta Lenses F: Laser Synchronization Detector Board-1
C: BTL (Barrel Toroidal Lens) G: Polygon Mirror Motor
D: Drum Mirror H: Cylindrical Lens
I: OPC Drum J: Toner Shield Glass
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Imaging & Printing
Optical Components
The components of the optical path are described in the following pages. The actual
components used and their names may differ from model to model, manufacturer to
manufacturer.
Cylindrical Lens
Laser
The cylindrical lens focuses the beam Diode
Unit
and sends it to the rotating polygonal
mirror.
Cylindrical
Lens
Beam Cross-section
L 2 f
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Imaging & Printing
Polygonal Mirror
The faces of the mirror are precision-ground for
high reflectivity, and to prevent pixel
misalignments in the main and sub-scan
directions.
The mirror rotates at a constant speed. As the Mirror
mirror reflects the laser beam, its rotation scans
the beam across the photoconductor, via lenses
and mirrors.
The beam reflected from one face of the Drive
polygonal mirror makes one main scan across the Board
photoconductor. This is illustrated below. Motor
Lsrcmp3.pcx
(2) (1)
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Imaging & Printing
F-theta () Lenses
Thick
Focusing Lens
This lens corrects the beam for surface F Lenses
irregularities on the polygonal mirror and Second
Mirror
second mirror, and focuses the beam
onto the photoconductor. Polygonal Accurately
Mirror reflected beam
In printers where the photoconductor is
close to the lens, a cylindrical lens is Beams reflected Focusing
inaccurately because of Lens
often used in this position. However, if mirror face irregularities
the photoconductor is not close to the
Photoconductor
lens, a cylindrical lens would leave the Lsrcmp8.wmf
left and right edges of the image blurred.
In many models, a focusing lens (sometimes called a barrel toroidal lens) is used; this lens
operates similarly to an F lens. The barrel toroidal lens is also used when plastic F lenses are
used to reduce costs. With plastic lenses, it is difficult to get the required beam deflection with
only F lenses.
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Imaging & Printing
The cross-section of the beam on the photoconductor (i.e., the size of each printed dot) varies
from model to model; it is roughly circular, with a diameter in the region of 80 m. This means
that the printed dots overlap each other slightly, as seen below in a typical example.
80 m is about 12 dots per mm, and
90 m is about 11 dots per mm.
However, the actual printer resolution
is 16 x 15.4 dots per mm. The dots are
larger than this resolution, so they
overlap. This results in a better image Lsrcmp9.wmf
than if there were no overlap.
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Imaging & Printing
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Imaging & Printing
level.
LD OFF
The laser power level is adjusted on the A133d618.wmf
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Imaging & Printing
After a short while, it turns back on. The number of white dummy bits marked "b" on the diagram
depend on the paper width; the number of bits "a" are fixed. The main scan line data follows ("c"
on the diagram), then more dummy bits (the amount of the dummy bits marked "d" depends on
paper width; the bits marked "e", "f", and "g" on the diagram are fixed). During "c", the signal will
switch between high and low in accordance with the data signal. It also switches on and off
between pixels.
At point 7 on the timing chart shown on the previous page, the laser beam turns back on so that
it can activate the main scan start detector.
The signal profile on the previous page is for a "write to black" printing process. In a "write to
white" process, the signal profile is similar, except that dummy bits "b" and "d" are high instead
of low. Also, the polarity of the data signal during "c" is the reverse.
The duration of one cycle depends on the rotation speed of the polygon mirror.
Image Processing
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Imaging & Printing
Gradation Processing
This section explains how a laser printer reproduces grayscales.
To make the latent image, the laser beam illuminates the image area of the drum surface. The
longer the laser is on and the brighter it is, the darker the developed pixel becomes.
Power
Modulation Greyscale Greyscale Greyscale Greyscale Greyscale Greyscale Greyscale
8 Levels 1 4 8 12 16 34 64
8
7
6
5
4
3
2
1
0
1 2 3 4 5 6 7 8
Pulse Width
Modulation
8 Levels
Lasgrad1.wmf
Changing the duration (also called the width) of the pulse is known as Pulse Width Modulation
(PWM). Models with this feature typically have 8 possible pulse width levels.
While the laser is on to make a dot, the laser can be made brighter or dimmer. This is known as
power modulation (PM). The lasers intensity is controlled by the amount of current sent to the
laser diode. Models with this feature typically have either 8 or 64 possible power levels.
The PWM and PM levels are combined to reproduce the various grades in the gray scale.
Typical examples:
8 PWM levels, 8 PM levels, giving 64 possible grayscale levels per pixel
8 PWM levels, 64 PM levels, giving 256 possible grayscale levels per pixel
8 PWM levels, 0 PM levels, giving 8 possible grayscale levels per pixel
The power is modulated only on the final part of the laser pulse (example: see Grayscale 12 or
34 in the diagram).
For example: Grayscale 34 is made from PWM level 4 and PM level 2
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Imaging & Printing
Some machines having a high number of possible grayscales per pixel do not use them all.
14 13 12 11 16 16 16 16
The drawing shows an example of the
principle. This data is not taken from any 10 12 14 13 16 16 16 16
a133d590.wmf
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a231d529.wmf
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Imaging & Printing
Color Development
Like black and white machines, color document
systems and laser printers use either dual-
component development or mono-component
development systems. However, color systems
require a separate development unit for each
color, and they must make at least one
development cycle per color.
The development systems of Ricohs color
products can be classified into three groups(1) Development
systems with the development units arranged in units in fixed
fixed positions around the photoconductor, (2) positions
systems with a revolver that brings the
development units to the photoconductor when
needed, and (3) tetradrive
systems. This section looks at representative examples
of each group.
M
K 2nd
C
d 1st
Development units
Tetradrive on a revolver
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Imaging & Printing
Example 1:
This type of machine utilizes one large [E]
[G]
development unit divided into four
[A]
sections. From the left they are the black
development section [A], the cyan
development section [B], the magenta
development section [C] and the yellow
development section [D]. Each
development section has a sleeve roller [B]
[E], dual mixing roller [F], doctor plate [G],
and toner density sensor [H].
To allow for the four development [F]
sections to be within close proximity to the
development units, some models will use
[D]
a drum with a larger diameter (such as
[H]
120 mm instead of a more common 90
mm) One interesting feature of this [C]
machine is the use of six motors to drive the
various development components. The color
development drive motor drives the dual mixing
rollers in the cyan, magenta, and yellow
development sections. The black development
drive motor drives those in the black
development unit.
Each of the four sleeve rollers is driven by an
independent, reversible motor [A]. When the
sleeve turns as shown by the black arrows,
developer is carried to the OPC drum. When the
sleeve turns in the direction of the white arrows,
all the developer left on the sleeve roller surface
[A]
is returned to the development section. Only one
color development section at a time carries
developer to the drum.
Example 2: [A]
This type of printer configuration has the four
color development units [K,Y,M,C] arranged along
one side of an OPC belt [A].
When the printer is idle, none of the development
units contacts the OPC belt. During printing, the
machine moves the development units into
contact with the belt one at a time. The
mechanism used is a standard mechanical
system using a solenoid, a spring clutch, and a
cam.)
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Imaging & Printing
Revolver Systems
M
[D]
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Imaging & Printing
Four-Tandem System
As discussed on the previous page, this machine
uses four PCUs (Photo Conductor Units), four
development units, and four laser beams for color
printing. Each PCU consists of a drum, charge roller,
cleaning brush, and blade. Starting on the left, the
PCU stations are black, yellow, cyan, and magenta.
A transfer belt [A],feeds paper past the PCUs, and the
[A] toner image on each drum is transferred to the paper
in order.
The paper path is inclined about 38 degrees to make
the machine as compact as possible. One major
difference between the Tetradrive and Four-Tandem drive system is the mechanisms used to
drive the four PCU's and the Transfer belt.
OPC drum
Color Image Transfer
Image transfer in color machines is more challenging than in
single color document systems or printers. The image must
be developed and then transferred once for each color. Each
of the color separations must be transferred and overlaid to
achieve the complete colored copy or print. Ricoh products Transfer
have two basic methods of transferring the developed color belt
separations.
The most common method is a two step transfer system. In
Paper
the first step, each of the color separations transfers from the
OPC to an intermediate surface. The complete image builds
on the intermediate surface one color at a time. Once the
color image is complete, it is then transferred to the paper.
The OPC can be either a drum or a belt. When it is Two step image transfer
a drum, the intermediate surface is a transfer belt.
(Schematically illustrated to the right.) When it is a belt,
the intermediate surface is a transfer drum. OPC drum
The other method is to transfer the color separations
from the OPC drum the paper as they are developed
much in the same way as in single color imaging
systems. This is repeated for each color to build the Paper
complete image directly on the paper. This is the
method used in analog color document systems and
in tetradrive systems.
The following sections examine examples of both
methods. Direct-to-paper image transfer
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Imaging & Printing
For the paper transfer step, the 1. OPC drum 14. PTB cleaning brush
document system employs an insulated 2. Transfer belt bias roller 15. PTB back brush
transfer belt system to improve the 3. Image transfer belt (ITB) 16. Belt discharge corona
4. Belt mark sensor unit
efficiency of image transfer to the paper. 5. Transfer belt drive roller 17. Paper transfer drive
The paper transfer belt also provides 6. Transfer belt tension roller
smooth paper transport as the paper roller 18. Pick-off plate
passes through the image transfer area 7. Paper transfer counter 19. Separation corona
and receives the image. roller unit
8. Paper registration rollers 20. ITB blade counter
9. Paper transfer tension roller
roller 21. ITB cleaning blade
10. Paper transfer belt (PTB) 22. ITB lubricant brush
11. Paper transfer bias roller 23. ITB lubricant bar
12. PTB blade counter roller 24. Ground roller
13. PTB cleaning blade
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Imaging & Printing
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Imaging & Printing
C Y M K
[A
[A [A
[A
[C]
The image transfer method of the tetradrive system is different from all other color systems. It
uses a standard corona transfer system repeated four times. Transfer coronas [A] are located
below each drum to pull the toner image onto the paper.
The transfer belt position lever [C] raises the transfer belt to the drum to prevent void image
problems under high humidity conditions.
The transfer corona units for all four colors are the same, except for the corona wire height. The
corona wires for yellow and cyan are installed closer to the drum than those for black and
magenta [A].
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Imaging & Printing
Ink Cartridges
[A]
Most ink cartridges consist of an ink sponge
and a print head.
Ink Sponge [A]: This contains about 20 [B]
grams of ink, which is enough for printing
about 550 ITU-T #1 charts. (These charts
are an industry standard.) [E]
Print Head
[D]
Small heating elements force ink out of the
nozzles.
Ink from the sponge is filtered at [A] to [E] [A]
remove dust, and then passes to the
[B]
nozzles through pipe [B]. When the head [F]
drive current flows through a nozzles H505D508.wmf
heater plate [C], the ink at the plate boils.
The bubbles formed [D] eventually join into Black Ink Cartridge Colour Ink Cartridge
one large bubble [E]. The bubble forces a
drop of ink [F] out of the nozzle. 1 1
Head drive current stops before the bubble
is fully formed. The remaining heat of the
heat plate completes the bubble. The plate
cools by the time the ink drop is ejected,
and fresh ink enters the nozzle from the
sponge.
Yellow 1~24
Magenta 25~48
The nozzles are arranged in a straight line 128 Cyan 49~72 136
at intervals of 1/360 inch. There are 128 Black 73~136
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Imaging & Printing
Purge Unit
This unit does the following.
Capping puts a cap on the nozzles to prevent drying of the nozzle and ink leakage when the
machine is not printing.
Cleaning: During cleaning, the wiper unit wipes the face plate to remove paper fiber and ink, and
the ink pump in the purge unit sucks old ink from the capped cartridge and fills the nozzles with
fresh ink.
In addition, the printer regularly ejects ink from all nozzles the cartridge to the purge unit to
prevent ink from drying inside the nozzles and blocking them up. This is known as the
maintenance jet function. The purge unit must absorb this waste ink.
The machine operates the purge unit at certain times automatically (for example, just after
switching on, at the start of each page, every 60 s during printing, after a certain number of dots
have been printed, or after a certain amount of time that the printer has been inactive).
Purge Unit Control Gear: The gear [A] drives the [A]
purge unit wiper, cap, and pump.
[D]
Wiper Arm: This contains a rubber wiper [B] and
the maintenance jet absorber [C]. The rubber
wiper cleans the cartridges face plate from top to
bottom every 60 seconds during printing and
when it is time for cleaning. The maintenance jet
absorber absorbs ink ejected from the nozzles
when power is switched on, before the start of [E]
printing, and every 12 seconds during printing.
The ink absorber removes ink from the rubber
wiper and the maintenance jet absorber when the [F]
wiper arm goes down.
Cap: The cap arm with its rubber cap [D] [C]
advances and caps the ink cartridge when the [B]
wiper arm goes down. The rubber cap connects to
the ink pump. During cleaning, this pump sucks
ink from the cartridge and fills the nozzles with
fresh ink. The capping mechanism pushes the
rubber cap against the face plate of the cartridge,
to stop ink at the nozzles from drying up or leaking
out.
Pump: The pump unit [E] sucks ink from the
rubber cap and passes it to the waste ink
absorber [F] in the paper feed roller.
Purge1.wmf
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Imaging & Printing
[A]
[E]
[B]
[D]
[C]
H905d004 f H905d005 f
To determine whether some ink is present in the cartridge, the machine prints a black dot
(known as the ink end mark) after printing the last line on a page. The ink end sensor reads the
white level around the mark, and then it looks for the ink end mark itself. If the sensor cannot
detect the mark, the machine determines that the cartridge is empty.
Some machines have no ink end sensor. The volume of ink used is monitored during printing by
counting the number of dots made. The machine displays a warning when the ink has almost
been all used up.
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Imaging & Printing
Page 106
Appendixes
Appendixes
This section includes a Quick Color Reference sheet that can be used to review color filters
and the Additive and Subtractive Color Models.
Page 107
Appendixes
Page 108
Bibliography
Bibliography
This program is only an introduction to terms, concepts and some of the processes of "working
with color" in the home office and corporate business environments. If you are serious about
knowing and using color efficiently and accurately, you must continue reading, exploring and
working with color. The references below are only a small sampling of the
many resources available to you. All of the resources listed here were used
as references in the making of this training program. It is recommended that
as you continue your exploration of color and color printing/copying, that you
include these resources in your studies.
Page 109